ALD THESES
Welcome to our overview of Doctoral Theses on atomic layer deposition (ALD), atomic layer epitaxy, molecular layer deposition (MLD) and atomic layer etching (ALE). This list is expanding upon the thesis listing initiative by professor Riikka Puurunen on the Aalto University ALD openlearning website (also created by professor Riikka Puurunen) and the Virtual Project on the History of ALD (VPHA). Other sources are from the thesis authors, various dissertation databases and website visitors like you.
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Framework hypothesis and experience the preparation of certain active catalysts
The study of interaction of carbon tetrachloride with silica gel
Study of a reaction products between hydrated silica and metal ions by IR spectroscopy
Interaction of some chlorides with silica gel - reaction of molecular layering
Synthesis of solids by the Molecular Layering Method
Synthesis and study of thin oxide layers on the silicon surface
Synthesis and study of thin oxide layers on the surface of single-crystal silicon
Synthesis and activity study of a thin oxide layers on the silica gel surface
Interaction of oxychlorides of vanadium, chromium and phosphorous with silica gel - reaction of molecular layering
Synthesis of carbon and titanium oxide layers on carbon surface by the molecular layering method
Synthesis and stability of thin oxide layers on the silica gel surface
Synthesis of fine powder with desired structural and chemical properties of their surface using molecular layer deposition and the study of their properties
Synthesis of carbon layers on the silica gel surface by molecular layering and study of their properties
Synthesis by molecular layering method of metal oxide layers on the surface of the carbon fibers and study of their properties
Synthesis and research by IR - ATR spectroscopy methods and ellipsometry of ultrathin oxide films on the surface of single crystal silicon and germanium
Synthesis of iron and zinc-containing layers on the surface of silica gel
Synthesis and study of oxide coatings obtained by molecular layer deposition technique on the surface of semiconductors
Study of the structure and reactivity of vanadium containing silica gel obtained by molecular layer deposition
Synthesis of inorganic matrices using the molecular layering method and the study of their reactivity in the process of adsorption of amino acids
Synthesis by the molecular layering method of titanium oxide layers on the surface of quartz, silicon, copper and ellipsometric study of substrate/ synthesized layer boundary
Synthesis of carbon, titanium, and chromium oxides on the diamond surface and study of their physicochemical properties
Synthesis of carbon and of phosphorus-carbon coatings on the carbon fiber surface and the study of their physico-chemical properties
Synthesis and physicochemical study of ultrathin oxide layers on metal surfaces
Molecular layering of active structures on the surface of the glass microspheres and study of their physical and chemical properties
Effect of physical and chemical properties of carbon fiber surface on the reinforcement of composite materials
Reaction of titanium (IV) and iron (III) chlorides, vanadium (V) and chromium (VI) oxychlorides with various graphite materials
Structure and properties of ultrathin titanium oxide layers synthesized on the monocrystalline silicon surface in an electric field
Element oxide polyhedral structure and physicochemical properties of the surface oxides
Development of technology for gas phase silica gel modification by vanadium
X-ray diffraction studies of aluminium powder and electroluminescent zinc sulphide thin films
Synthesis of thin oxide films on the surface of tantalum and gallium arsenide, their structure and properties
Synthesis of silica gel based hemosorbents by molecular layering method and their physico-chemical properties
Electroluminescence in ZnS:Mn thin film structures grown by atomic layer epitaxy
The reaction of ammonia with a copper-titanium and copper-vanadium films synthesized on the surface of copper
Physico-chemical properties of iron polysilicates synthesized by chemical assembly
Synthesis of multicomponent metal oxide monolayers on the silica gel surface and characteristics of their structure and inter-functional interactions
Surface modification of photoluminophors by the molecular layering technique
Chemical modification and the surface properties of the anode aluminum and titanium oxides
Gas phase kinetics of heterogeneous synthesis of titanium carbide and nitride on the surface of carbon materials
Chemical modification of coal from the gaseous phase by vanadium (V), chromium (VI), and phosphorus (III) compounds and study of their absorptive properties
Synthesis, formation and some properties of zinc chalcogenide films produced by atomic layering
Synthesis and thermal-oxidative stability of reaction products of phosphorus trichloride and phenolformaldehyde epoxy materials
Synthesis and investigation of multilayer regular structures based on A2B6 compounds
Properties of interface boundaries between monocrystalline silicon and ultra-thin layers of titanium and silicon oxides synthesized by molecular layering method
Precision synthesis of thin films of zinc and cadmium sulphides and multilayer periodic structures on their basis
Physico-chemical properties of multilayer titanium-vanadium oxide films synthesized by molecular layering method on the surface of silicon
Growth by molecular layering of a catalytically active phase on the oxide surfaces
Electro-optical studies of semiconductor compounds for electroluminescent and laser devices
Acid-base properties of silicon, aluminum, zinc, and magnesium oxide surfaces and their changes in the process of structural and chemical transformations
X-ray diffraction and ellipsometric studies of zinc sulfide thin films grown by atomic layer epitaxy
The atomic layer epitaxy growth and characterization of zinc sulfide and alkaline earth sulfide thin films for electroluminescent applications
Synthesis and formation of cadmium chalcogenide films by surface chemical assembly
Gas phase modification of the dispersed silicon dioxide material by Zn, Fe, Ti containing structures and the use of these synthetic products in polymer composites
Synthesis on the dispersed silicon dioxide surface and modification of the luminescent zinc sulfide type structures
Physico-chemical properties of the optically active titanium oxide structures synthesized by the molecular layering method on the surface of highly dispersed silica and zinc
The synthesis and properties of thin film structures based on aluminum and tantalum oxides
Physico-chemical properties and reactivity of multilayer vanadium, phosphorus and titanium oxide systems obtained by the molecular layering method
Theoretical and experimental bases of surface modification technology of dispersed and porous materials by the molecular layering method
Structural-chemical transformations on the surface of silicon dioxide by molecular layering, titanium - and silicon-nitrogen structures in the temperature range 200–800°C
Theoretical studies on adsorption interactions on inorganic surfaces: Applications to semiconductors and inorganic oxides
Physicochemical bases of making carbon containing composite materials
Cluster models for chemisorption on non-metallic surfaces
Atomic layer molecular beam epitaxy of A2B6 compounds described on the basis of kinetic equations model
Characterization of surface species generated in atomic layer epitaxy on silica
An electroluminescent display simulation system and its application for developing grey scale driving methods
Hydrogenation of toluene on supported nickel - from catalyst preparation to reaction kinetics
Chemistry of surface chemical compounds of polydioxide silica (dispersed silica gel)
Atomic layer epitaxy growth of titanium, zirconium and hafnium dioxide thin films
Donor-acceptor properties of the surface of solid oxides and chalcogenides
Statics and dynamics of polycrystalline systems based on refractory oxides
Preparation and analysis of thin film electroluminescent devices
Time-of-flight spectrometry of recoiled atoms in the analysis of thin films
Synthesis of vanadium titanium oxide nanostructures on the surface of silica gel and pyrographite and simulation of the processes of their formation
Phase formation and properties of materials in the compositions on the basis of the system Al2O3-SiO2-TiO2
Growth of ZrO2 and CrOx on high surface area oxide supports by atomic layer epitaxy
Vapor phase deposition of WO and WC
Study of transparent conducting ZnO grown by atomic layer deposition and its applications to amorphous silicon solar cells
Study of high efficiency Cu(InGa)Se2 thin-film solar cells with various buffer layers
Studies on precursors and their application in the atomic layer epitaxy growth of thin films for electroluminescent devices
Local physico-chemical transformations on the surface of silica in the processes of interaction with TiCl4, VOCl3, CrO2Cl2 and H2O
Hydride solid state synthesis of metallic materials and its basic laws
Formation and investigation of charge properties of MOS structures based on alumina
Preparation and characterization of supported CrOx catalysts for butane dehydrogenation
Interactions of Mo(CO)6 and Co2(CO)8 with alumina and silica supports: IR spectroscopic, modelling and temperature programmed studies
Hydrotreating catalysts based on tungsten hexacarbonyl: Controlled preparation, characterisation and activity in thiophene hydrodesulphurisation
Exploiting atomic layer epitaxy thin film deposition technique in solid-state chemical sensor applications
Co2(CO)8 adsorbed on SiO2 and MCM-41: Gas phase preparation and characterisation
Chromium hexacarbonyl supported on alumina and silica surfaces by gas phase adsorption; characterisation and activity in hydrodesulphurisation
Chemical and technological bases of low temperature interphase boundaries formation between insulator and semiconductor
Atomic layer epitaxy of copper
The high electric and thermal conductivity of copper has made it to a prime candidate as interconnect material in future integrated circuits. In this thesis, Atomic Layer Epitaxy has been used to deposit thin copper films on a variety of substrates, using both CuCl and Cu(II)2,2,6,6-tetramethyl-3,5-heptanedionate, Cu(thd)2, as precursors and hydrogen as reducing agent. Besides the experimental work, this thesis also comprises a large theoretical investigation where calculations based on Density Functional Theory has been performed in order to elucidate the deposition mechanisms in the CuCl/H2 process. Experiments showed that highly pure copper with low resistivity could be selectively deposited in the Cu(thd)2 process on Pt/Pd seeded substrates at temperatures below 300 °C. At higher temperatures, a selectivity was lost due to a thermal decomposition of the precursor, The selectivity was explained by the high catalytic activity of the seedlayer. Copper deposition by means of the CuCl/H2 process was kinetically controlled with an activation energy of approximately 85 kJmol-1 in the reduction step. Calculations showed that the rate determining step was the surface reaction between hydrogen and CuCl. Place, publisher, year, edition, pages Uppsala: Acta Universitatis Upsaliensis , 1999. , p. [8], 45 Series Comprehensive Summaries of Uppsala Dissertations from the Faculty of Science and Technology, ISSN 1104-232X ; 421 Keywords [en] Chemistry, Atomic Layer Epitaxy, ALE, copper, ab initio calculations, DFT, CuCl, Cu(thd)2, selectivity
Atomic layer deposition of artificially structured dielectric materials
Artificially structured dielectric materials — thin films, mixtures of metal oxides and nanolaminates of Ta205, Hf02, Zr02, Nb205 and A1203 — can be successfully grown in atomic layer chemical vapour deposition (AL-CVD) process. Advanced dielectric properties can be obtained in the films grown at temperatures as low as 200-230°C. The dielectric performance of the binary metal oxides is determined by their chemical nature and structure. In certain extent, the residue content, film density and dielectric permittivity can be improved by increasing the deposition temperature or using better precursors. Further improvement in the film quality can be achieved by aiming at the formation of high-permittivity solid solutions by mixing different oxides like Ta205 and Nb205. The leakage currents can also be decreased by making use of the nanocrystalline nature of ultrathin Zr02 or Hf02 layers between amorphous Ta205 or (Nb^Ta^Os constraints in the multi layer structures. The charge storage capability of such advanced dielectric struc tures may be increased by ten times compared to the binary materials. It is obvious that, besides inherent thickness control, AL-CVD technique allows the precise tuning of the film composition. Moreover, the control over size-dependent dielectric properties is achieved. These advantages can be used for creating high-quality structured materials applicable in (large area) micro electronics such as integrated circuit (IC) processing or TFEL devices.
Study of Atomic Layer Epitaxy (ALE) of oxides (ZnO, Al2O3) and sulfides (ZnS, In2S3) thin films: In situ quartz crystal microgravimetry and application for Cu(In,Ga)Se2 solar cells
Study of Amorphous Silicon Solar Cells with High Stabilized-Efficiency
CVD and ALD in the Bi-Ti-O system
Bismuth titanate Bi4Ti3O12, is one of the bismuth based layered ferroelectric materials that is a candidate for replacing the lead based ferroelectric materials in for instance non-volatile ferroelectric random access memories (FRAM). This is due to the fact that the bismuth based ferroelectrics consists of pseudo perovskite units sandwiched in between bismuth oxide layers, which gives them a better fatigue nature. In this thesis thin films of Bi4Ti3O12 have been deposited by chemical vapour deposition (CVD) using the metal iodides, BiI3 and TiI4 as precursors. Films grown on MgO(001) substrates were found to grow epitaxially. The electrical properties were determined for films grown on Pt-coated silicon and good properties such as a high dielectric constant (ε) of 200, low tan δ of 0.018, a remnant polarisation (Pr ) of 5.3 μC/cm2 and coercive field (Ec) as high as 150 kV/cm were obtained. Thin films in the Bi-Ti-O system were also deposited by atomic layer deposition (ALD) using metalorganic precursors. In addition to the ternary bismuth titanates, films in the binary oxide systems i.e. bismuth oxides and titanium oxides were deposited. Epitaxial TiO2 films were deposited both by CVD and ALD using TiI4 as precursor. The rutile films deposited by ALD were found to grow epitaxially down to a temperature of at least 375 °C on α–Al2O3(0 1 2) substrates. The TiO2 ALD process was also studied in-situ by QCM. Different bismuth oxides were deposited by halide-CVD using BiI3 as precursor on MgO(0 0 1) and SrTiO3(0 0 1) substrates and the results were summarised in an experimental CVD stability diagram. The Bi2O2.33 phase was found to grow epitaxially on both substrates. Keywords: Halide-CVD, ALD, Bismuth titanate, Bi4Ti3O12, Titanium oxide, TiO2, Bismuth oxide, Bi2O2.33, Epitaxy, QCM.
Characterization and modification of SrS based blue thin film electroluminescent phosphors
State-of-the-art SrS based blue thin film electroluminescent (TFEL) phosphors, namely, SrS:Ce, SrS:Cu, and SrS:Ag,Cu,Ga, were characterized by combined ion beam analysis techniques and photoluminescence (PL) and electroluminescence (EL) measurements. A selection of different elements were ion implanted into SrS:Ce and SrS:Cu thin films and their effects on the luminescence properties of the phosphor materials were examined. Impurities in thin films of SrS:Ce made by Atomic Layer Epitaxy (ALE) and SrS:Ce,Mn,Cl made by reactive evaporation were analyzed by various ion beam techniques, viz. Rutherford backscattering spectroscopy, elastic recoil detection analysis (ERDA), timeof- flight (TOF)-ERDA, nuclear resonance broadening, proton induced x-ray emission, particle induced γ-ray emission, and deuteron induced reactions. All samples were of high purity, with Sr/S or (Sr+Mn)/S ratio close to unity. The major impurities in the thin film bulk were H, C, and O. In ALE SrS:Ce, good EL performance correlated with an overall low impurity content, in particular low C content. In intentionally codoped SrS:Ce,Na samples, Na was found to concentrate at the phosphor−insulator interface. The EL performances of the corresponding TFEL devices were poor. For the reactively evaporated SrS:Ce,Mn,Cl samples, the EL performances were better than the ALE SrS:Ce devices despite their higher levels of H, C, and O impurities. Ion implantation of ALE SrS:Ce thin films with Na, K, Ag, P, Ga, F, and Cl showed that positive ions may be more favorable as codopants than negative ions. Implantation of F resulted in about 10 nm blue shift of the emission, but annealing above 500 °C quenched the PL intensity. K implantation enhanced the PL intensity by a factor of two when annealed at 800 °C, and even greater enhancement was achieved with Ag implantation under the same annealing conditions. Blue shift of about 10 nm was also present in these samples as a result of high temperature annealing. Implanted SrS:Ce,Ag exhibited the best decay value (SN=22 ns) ever reported for ALE SrS:Ce thin films and the EL results are encouraging. Implantation of Cl and Na did not improve the PL of SrS:Ce thin films, while P and Ga quenched the luminescence. Negative ions seem to be more favorable as codopants for SrS:Cu, perhaps as a result of the presence of S vacancies. Implantation of F, Cl, and O enhanced the PL emission. SrS:Cu,Cl also exhibited a pronounced blue shift of the green emission band. Implantation of B also improved the emission intensity, but the oxidation state of B is yet undetermined. Implantation of Ag, Al, and Ga did not improve the PL intensity. Nevertheless, a few SrS:Cu,Ag films showed the blue band due to Ag emission. It was verified that both blue and green emission may be observed in SrS:Cu at room temperature. The color gamut is determined by the intensity ratio of two emission bands located at 460 (H band) and 520 nm (L band). The L band is attributed to the emission of isolated Cu+ ion substitutes octahedral coordinated Sr but at off−center position and the H band to Cu+ at a different site symmetry. Luminescence of SrS:Cu is likely to follow a three−level mechanism as characterized by the increased decay time with decreasing temperature. The completely green luminescence of SrS:Cu with a single band located above 520 nm possibly originates from Cu pairs and aggregated Cu centers. The blue luminescence of SrS:Ag,Cu,Ga may be related to Ag+−Ag+ pairs or Ag+−(Cu+) associated centers, or both.
Theoretical modelling of thin film growth in the B-N system
In vapour phase deposition, the knowledge and control of homogeneous and heterogeneous reactions in connection to precursor design may lead to the deposition of the desired material; structure or phase. This thesis is a document attempting to increase the knowledge of film growth in the B-N system. In the present work, surface processes like adsorption, abstraction, migration and nucleation have been modelled on an atomic scale using density functional theory (DFT). The systems studied are mainly cubic and hexagonal boron nitride surfaces ((c-BN) vs. (h-BN)), but also the α-boron (001) surface. It has been shown that DFT and a cluster approach is a reliable tool in modelling boron nitride surfaces and surface processes, provided that certain functionals, basis sets and geometrical constraints are used. By using surface stabilisers such as H species in an electron- or radical-rich environment, it has been shown that i) the structure of cubic boron nitride surfaces can be sustained, and ii) c-BN may nucleate on the h-BN (001) basal plane. Furthermore, the nucleation of c-BN from arbitrary and experimental growth species is energetically preferable over a continuous growth of h-BN on the h-BN (001) edges. An atomic layer deposition (ALD) process for boron nitride was developed. It resulted in turbostratic (t-BN), transparent, well-adherent and almost atomically smooth BN films. However, with the cubic phase of boron nitride absent in the ALD films, more effort needs to be put into both the theoretical and the experimental branches of this field of science.
Re2(CO)10 deposited on g-alumina: temperature programmed studies, modelling and activity in thiophene hydrodesulphurization
Deposition of binary and ternary oxide thin films of trivalent metals by atomic layer epitaxy
The atomic layer epitaxy (ALE) technique was used to grow thin films of binary metal oxides Al2O3, Ga2O3 and La2O3, and ternary metal oxides LaNiO3, LaCoO3, LaAlO3, and LaGaO3. In addition, another type of mixed-oxide, viz. phosphorus-doped Al2O3 was studied. The binary oxides Ga2O3 and La2O3 and all the ternary oxides were deposited by the ALE method for the first time. New ALE processes were developed for the undoped and doped Al2O3 films. The thin films were characterized by a wide range of methods for structural and surface analysis, including XRD, FTIR, XPS, AFM, XRF, RBS, TOF-ERDA, and SIMS. A review of previous work on these trivalent metal oxide thin films is presented by way of background. The Al2O3 and Ga2O3 films deposited from metal beta-diketonates and ozone were of high quality: stoichiometric, uniform, dense, and free of any significant contamination. However, the La2O3 films contained an excess of oxygen, due to the carbonate-type impurity that was detected. All Al2O3 and Ga2O3 films were amorphous, but polycrystalline, cubic La2O3 was formed at temperatures above 300 oC. Hexagonal La2O3 film was obtained by annealing the as-deposited amorphous and cubic La2O3 films. Simultaneously, the carbon content in the films was reduced. In contrast to the stable Al2O3 and Ga2O3 films, the cubic and hexagonal La2O3 films were chemically unstable and reacted with ambient air, transforming to LaO(OH) and La(OH)3, respectively. The perovskite-type oxides LaNiO3, LaCoO3, LaAlO3, and LaGaO3 were deposited using metal beta-diketonates and ozone as precursors. No optimal ALE process could be demonstrated for the LaNiO3 and LaCoO3 films, which were non-uniform in thickness and either consisted of separate oxide layers or contained an excess of the transition metal. The LaAlO3 and LaGaO3 film growth, in contrast, was well-controlled yielding stoichiometric, uniform, and smooth films, demonstrating the potential of the ALE technique for producing the more complex ternary oxide films. All the as-deposited ternary oxide films were amorphous but crystallized with cubic structure when post-annealed ex situ. After annealing high-quality, epitaxial LaAlO3 and LaGaO3 films were obtained on lattice-matched perovskite-type substrates while randomly or slightly oriented films were obtained on non-lattice matched substrates. The films were relatively pure and only small amounts of common impurities, carbon and hydrogen, were detected. Phosphorus-doped Al2O3 films were deposited from AlCl3, P2O5 or trimethylphosphate, and water. The phosphorus content could be controlled by the phosphorus doping ratio: when the P/Al atomic ratio was below 1.0, the films consisted of both Al2O3 and AlPO4, whereas above that they contained predominantly AlPO4. Phosphorus was uniformly distributed when the phosphorus content exceeded 5 at.%, and it was enriched on the film/substrate interface when the content was lower.
CVD and ALD of Group IV- and V-Oxides for Dielectric Applications.
Due to the constantly decreasing dimensions of electronic devices, the conventional dielectric material in transistors and capacitors, SiO2, has to be replaced by a material with higher dielectric constant. Some of the most promising candidates are tantalum oxide,Ta2O5, zirconium oxide, ZrO2 and hafnium oxide, HfO2. This thesis describes new chemical vapour deposition (CVD) and atomic layer deposition (ALD) processes for deposition of Ta2O5, ZrO2 and HfO2 using the metal iodides as starting materials. The layer-by-layer growth in ALD was also studied in real time with a quartz crystal microbalance (QCM) to examine the process characteristics and to find suitable parameters for film deposition. All the processes presented here produced high-purity films at low deposition temperatures. It was also found that films deposited on Pt substrates generally crystallise at lower temperature, or with lower thickness, than on silicon and single-crystalline oxide substrates. Films grown on MgO(001) and a-Al2O3(001) substrates were strongly textured or epitaxial. For example, monoclinic HfO2 deposited on MgO(001) were epitaxial for deposition temperatures of 400-500C in ALD and 500-600C in CVD. Electrical characterisation showed that the crystallinity of the films had a strong effect on the dielectric constant, except in cases of very thin films, where the dielectric constant was more dependent on layer thickness. Keywords: CVD, ALD, Dielectric constant, Tantalum oxide, Ta2O5, Zirconium oxide, ZrO2, Hafnium oxide, HfO2, QCM.
Atomic Layer Deposition of Metal and Transition Metal Nitride Thin Films and In Situ Mass Spectrometry Studies
The shrinking feature sizes of basic electronic components, like transistors, memory cells and metal wires, in integrated circuits sets high demands on both materials and thin film deposition methods.One of themajor changes in thematerials has been the adoption of copper interconnects. Due to the tendency of copper to react with silicon and insulators, use of a diffusion barrier is necessary.With the currently used depositionmethods the future requirements for thin films, for example, strict conformality and lowdeposition temperature, can not be fulfilled at the same time. One of the most promising methods to be exploited in the near future is atomic layer deposition (ALD). In the presentwork theALDmethod was used to deposit copper andmolybdenum films, and some transition metal nitride films focusing on TiN. Copper andmolybdenum films were deposited from the corresponding chlorides using zinc as a reducing agent.The dissolution and outdiffusion of zinc caused problemswith the controllability of the film growth.The deposition of copperwas also studied from various copper precursors and reducing agents of different chemical nature. Altogether, the ALD of metals seemed quite complicated, and although metals could be deposited their properties were only modest. The main problem with the existing TiN ALD processes is that usually the films have to be deposited at too high temperatures to obtain films with reasonably good properties. Fairly good properties can be achieved by using zinc as an additional reducing agent, but it is known to dissolve into silicon. In most of the previous ALD processes NH3 has been used as a nitrogen source and but it is not very effective at low temperatures. In order to be able to grow TiN films at temperatures tolerable in the future (below 400 °C), the deposition of TiN films was studied from titanium halides by using twodifferent approaches. Nitrogen sourcesmore reactive thanNH3, namely dimethylhydrazine, tert-butylamine and allylamine,were used.Another approach was to deposit TiN films by using trimethylaluminium (TMA) as an additional reducing agent withNH3. Each of the studied approaches produced filmswith better properties than those obtainedwith bare NH3at lowtemperatures. The lowest resistivity (around 150:Scm)was obtained by usingTMA as an additional reducing agent, but the carbon contamination was quite high (above 6 at.%). Somewhat higher resistivities were obtainedwith dimethylhydrazine and amines (200 - 500 :S cm), but with tert-butylamine the carbon contents were only minor (below 1 at.%). In order to understand the reactionmechanisms involved inALD, the growth of Al2O3 andTi(Al)N were studied bymeans of in situmass spectrometry. The results obtained gave information about the possible surface reactions, and it seems that through the in situ mass spectrometry the ALD reaction mechanisms can be identified.
A study on the kinetic model the thin film growth in ALD
Preparation by atomic layer deposition and characterisation of catalyst supports surfaced with aluminium nitride
Catalyst supports with novel chemical and physical properties are needed for produc ing new families of catalytic materials. The goals of this work were to demonstrate the preparation of aluminium nitride type materials and evaluate their properties as catalyst supports. To obtain aluminium nitride in high-surface-area form suitable for catalyst applica tions, porous silica and alumina supports were surfaced with aluminium nitride by the atomic layer deposition (ALD) technique by repeating the separate, saturating reactions of gaseous trimethylaluminium (TMA) and ammonia. The reaction temperatures of TMA and ammonia were 150 and 550 C, respectively. Six reaction cycles led to an average growth of 2.4 aluminium atoms per cycle per square nanometre, and, according to low energy ion scattering, 74% coverage. The aluminium nitride species were shown to be evenly distributed on the silica. The aluminium nitride appeared amorphous in X-ray diffraction, but 27Al nuclear magnetic resonance (NMR) spectroscopy confirmed its for mation. Insight into the growth mechanism of aluminium nitride was obtained by investigation of the individual steps leading to the growth. The surface reaction products after the TMA and ammonia reactions were identified by diffuse reflectance Fourier transform infrared spectroscopy and 1H, 13C and 29Si NMR, and they were quantified by elemental analysis and 1H NMR. TMA reacted through ligand exchange with hydrogen atoms present on the surface in hydroxyl groups (OH) and amino groups (NHx), releasing methane, and further through dissociation in siloxane bridges, coordinatively unsaturated aluminium–oxygen pairs and nitrogen bridges. Steric hindrance imposed by the methyl ligands defined the saturation of the surface with adsorbed species; at saturation, there were five to six methyl groups per square nanometre. The ammonia reaction replaced the methyl groups present on TMA-modified surfaces with NHx groups (x = 2, 1 or 0). The results for the TMA reaction agreed quantitatively with the results obtained by others for the ALD growth of aluminium oxide thin films. A model was derived that relates the size and reactivity of the metal reactant to the growth per cycle of the oxide by ALD. The properties of the AlN/oxide materials as catalyst supports were evaluated for cobalt hydroformylation and chromium dehydrogenation catalysts. In the preparation of the catalysts from cobalt(III) and chromium(III) acetylacetonate by ALD, the factor defining the saturation of the reaction was the same as on the respective oxides: the steric hindrance imposed by the acetylacetonate (acac) ligands. Dissociative and associative reactions of the metal acetylacetonate reactants and of the Hacac released in ligand ex change reaction took place on the AlN/oxide supports. This was a disadvantage for the Co/AlN/silica catalysts, as the high acac=Co ratio of the surface complex led to the des orption of cobalt(II) acetylacetonate during catalytic testing in hydroformylation. After removal of the remaining acac ligands with ammonia, the activity of the Cr(III)/alumina and Cr(III)/AlN/alumina catalysts was evaluated in isobutane dehydro genation at 580 C. The aluminium nitride modification of the support decreased the dehydrogenation activity of the chromium catalysts. Pairs of chromium and oxygen ions seem to be required for active chromium catalysts, and replacing the neighbouring oxygen with nitrogen was a disadvantage. Although no improvements were observed in catalytic performance of the prepared catalysts relative to conventional systems, the information obtained will be useful in the future investigations of the growth of aluminium nitride and of other materials by ALD and in the identification of the active sites on dehydrogenation catalysts.
Heavy ion recoil spectroscopy of surface layers
Determination of atomic concentration distributions in thin films is a key problem in materials science. The optimisation process of the thin film growth parameters in particular requires detailed information about the elemental concentrations of the main constituents and undesired impurities. So far, the characterisation methods capable of a depth-sensitive analysis of all elements have remained limited. In the research for this thesis, the concentration distributions of elements in surface layers were studied using heavy ion elastic recoil detection analysis (HI-ERDA). The analysis was expanded to include hydrogen and the heaviest elements. The energy-dependent detection efficiency of the time-of-flight energy telescope was determined for the lightest elements. The reliability of the concentration distributions obtained was seen to be strongly affected by the multiple scatterings of the ions and surface roughness of the sample. Both of them were studied by comparing Monte Carlo simulation results with the experimental ones. The surface topographies used in the simulations were determined with a scanning probe microscope. The analysis procedures developed were applied to characterise novel materials such as atomic layer deposited thin films used in future integrated circuit designs and pulsed vacuum arc deposited thin films, which are candidates for fusion reactor wall materials.
Development of low-temperature deposition processes by atomic layer epitaxy for binary and ternary oxide thin films
Atomic layer epitaxy (ALE) method was employed for the study of growth of binary and ternary metal oxide thin films. As background for the study, the basic principles of the ALE method are presented together with a review of existing ALE deposition processes and precursors for oxide thin films.
The suitability of 13-diketonate type precursors (M(thd)3 M=Sc,Y,La; thd = 2,2,6,6-tetramethylheptanedione) and ozone were studied for ALE depositions of Group 3 oxides, namely Sc203, Y203 and La203. All three oxides could be deposited by a. self-limiting ALE process once a suitable deposition temperature was identified. The optimal deposition temperature was found to depend on the position of the self-limiting deposition region, but also on the impurity content, which increases at low deposition temperatures. Deposition rate of Sc203 was considerably higher from organometallic precursor, (C5H5)3Sc, than from 13-cliketonate precursor (0.75 A(cycle)-1 vs. (0.125 A(cycle)-1).
In a. second set of experiments, the suitability of the ALE processes developed was tested for the deposition of ternary thin films, namely yttria-stabilised zirconia (YSZ) and lanthanum aluminate. Before these processes were applied, study was made of the deposition of ZrO2 from 13-diketonate and organometallic precursors at 200-500 °C. Furthermore, ALE deposited MgO films were tested for their suitability as buffer layers between silicon substrate and LaA103 film. Crystalline YSZ films were obtained regardless of the yttrium to zirconium ratio, whereas the LaA103 films were crystalline only after annealing at 900 °C.
Correlation analysis in surface chemistry of solids and matrix synthesis of nanostructures
Atomic layer deposition of high permittivity oxides: film growth and in situ studies
In this thesis, several oxide atomic layer deposition (ALD) processes were studied. The main focus was on insulating materials to be used for microelectronic devices. At the moment Al2O3, ZrO2, HfO2, rare earth oxides and their aluminates and silicates are the most promising materials for metal oxide semiconductor field effect transistors (MOSFETs). In MOSFETs the gate insulator should be deposited in a way that no more than one or two monolayers of SiO2 would form during the whole device fabrication. SrTiO3 and BaxSr1-xTiO3 are the most promising materials for dynamic random access memories (DRAM). A new method was developed for depositing oxide thin films on silicon by using alkoxides as oxygen sources. Several binary and mixed oxides could be deposited. Of these oxides Al2O3 was examined more closely and found to grow on silicon without a SiO2 interface layer. ZrxTiyOz thin films deposited using this method had a permittivity of 45 - 65 and a leakage current of 10-4 A/cm2 at 0.2 MV/cm. A detailed understanding of thin film growth mechanism is important. A quadrupole mass spectrometer (QMS) - quartz crystal microbalance (QCM) in situ characterization system was developed in this study. QMS monitors the gas phase while QCM the mass changes on the surface. By combining these two methods reaction mechanisms can be examined in real time during the ALD growth in flow-type reactor conditions. The main drawback of QCM is its temperature sensitivity and therefore methods for compensating this effect were developed. Reaction mechanisms were studied in various oxide processes such as Al2O3, TiO2, ZrO2, ZrxTiyOz, and SrTiO3. Different titanium alkoxides were studied as ALD precursors. The alkoxide group was found to have a strong effect on the ALD reaction mechanism and the stability of the precursor against thermal decomposition. The oxygen source in all binary processes studied was D2O and thus the main reaction byproduct was the deuterated ligand while in the metal alkoxide - metal halide process two reaction paths were found. In the SrTiO3 process at 250 oC the surface had no effect on the growth rate or reaction mechanism, while at 325 oC especially the TiO2 surface catalyzed the reactions. The change in the growth mechanism was attributed to the formation of crystalline SrTiO3 phase at 325 oC instead of a solid mixture of two oxides at 250 oC. In addition, in situ methods showed a possibility to monitor the metal ratio of ternary films. Key words: Atomic layer deposition, Oxide, Reaction mechanism, Quadrupole mass spectrometry, Quartz crystal microbalance
A study on the plasma-enhanced atomic layer deposition of Ta-N, Ti-N and Ti-Si-N thin films
A study on the nickel thin films formed by oxidation-reduction ALD
Studies on Growth of SiC and BN : from Theory and Experiments
Smaller cellular telephones and more energy-efficient windows are just two examples of technological advances which call for new materials. Materials chemists seek to develop new materials, both out of pure curiosity to see which combination of elements and structures can be obtained and in efforts to produce materials, with specific properties. The starting materials (in solid, liquid or gaseous form) can then be combined and prepared in various ways. A chemical method that is gaining more attention for thin-film growth is Atomic Layer Deposition (ALD). This is a sophisticated type of vapor deposition in which the precursor gases are introduced separately into the reaction chamber. Silicon carbide (SiC) and cubic boron nitride (c-BN) are extremely hard diamond-like mater ials, both with a high potential for application within the modern microelectronics and tool industry. Hexagonal boron nitride (h-BN), with its graphite-like layered structure, is a promising ceramics material. Deposition of thin SiC and BN films from gaseous precursors was studied by theoretical and experimental methods. The chemical composition and atomic arrangement of a growing surface is important for vapor growth. The surface may be terminated (e.g., by hydrogen atoms) and adopt various geometrical structures. Reconstruction of unterminated SiC(0001) surfaces, as well as H abstraction from the corresponding H-terminated surfaces, were studied using quantum mechanical calculations. Elementary reactions for vapor growth of SiC and BN, and in situ incorporation of dopant and contaminant species into these surfaces were also investigated theoretically. Moreover, thin films of BN were deposited by means of laser-assisted ALD. The general goal has been to predict and/or explain experimental results by investigating growth mechanisms.
Kinetic analysis of temperature-programmed reactions
Temperature-programmed desorption (TPD), reduction (TPR) and oxidation (TPO) are thermoanalytical techniques for characterising chemical interactions between gaseous reactants and solid substances. The data collected by these techniques are commonly interpreted on a qualitative basis or by utilising simple, approximate kinetic methods. However, temperature-programmed techniques can also be regarded as transient response techniques and the experimental data can be utilised for dynamic modelling. This work comprises case studies on kinetic analysis of TPR, TPD and TPO related to the characterisation of heterogeneous catalysts. The emphasis is on methodological aspects and on assessing the potential of temperature-programmed data as a source of kinetic information. Kinetic analysis was applied to the TPR results for series of alumina-supported chromium oxide and vanadium oxide catalysts. Hydrogen was used as the reducing agent. Different kinetic models were tested against the experimental data and parameters were estimated. The chromium oxide and vanadium oxide contents of the catalysts were clearly reflected in the reduction behaviour and in the best-fit kinetic models and their parameters. The kinetic results suggested that reduction takes place via a topochemical mechanism, as growing domains, on both supported chromium and supported vanadium oxide catalysts with close to monolayer content. The interaction of hydrogen with a commercial nickel catalyst was studied in TPD experiments under continuous flow and ambient pressure. A model to account for the heterogeneity in the chemisorption interaction and for the readsorption was formulated and tested against experimental data. The heterogeneity was described by introducing a sufficient number of different adsorption states. The rapid readsorption occurring during TPD was taken into account by describing the intrinsic dynamics of an adsorption state as a quasi equilibrium adsorption/desorption between the gas phase and the surface. A model with two adsorption states of hydrogen was able to describe the experimental data with physically acceptable parameters in the temperature range of 323–673 K. The regeneration kinetics of a deactivated cracking catalyst was investigated on the basis of the experimental evolution rates of carbon monoxide and carbon dioxide during TPO. Different kinetic models were tested and kinetic parameters were estimated. A power-law kinetic expression with orders unity and 0.6 for coke and oxygen, respectively, was capable of describing the experimental data. In each case study, a phenomenological model was established and the kinetic parameters of the model were determined via nonlinear regression analysis in MATLAB ® environment. The results demonstrate that common catalyst characterisation data on reduction, desorption and oxidation collected in the temperature-programmed mode can fruitfully be subjected to detailed kinetic analysis. Mechanism and parameter identifiability require diversity in the experimental data, which can be achieved, for example, by applying multiple heating rates in experiments. Kinetic analysis extends the interpretability of temperature-programmed reactions in catalyst characterisation and it is potentially useful for the elucidation of fundamental reaction mechanistic information and establishing kinetic models for engineering applications.
Employing Metal Iodides and Oxygen in ALD and CVD of Functional Metal Oxides.
Many materials exhibit interesting and novel properties when prepared as thin films. Thin film metal oxides have had an impact on the technological progress of the microelectronics mainly due to their electrical and optical properties. Since the future goes towards the nanometre scale there is an increasing demand for thin film deposition processes that can produce high quality metal oxide films in this scale with high accuracy.
This thesis describes atomic layer deposition of Ta2O5, HfO2 and SnO2 thin films and chemical vapour deposition of SnO2 thin films. The films have been deposited by employing metal iodides and oxygen as precursors. All these processes have been characterised with regards to important processing parameters. The films themselves have been characterised by standard thin film analysing techniques such as x-ray diffraction, scanning electron microscopy, atomic force microscopy and transmission electron microscopy. The chemical and physical properties have been coupled to critical deposition parameters. Furthermore, additional data in the form of electrical and gas sensing properties important to future applications in the field of microelectronics have been examined.
The results from the investigated processes have shown the power of the metal iodide based atomic layer deposition (ALD) and chemical vapour deposition (CVD) processes in producing high quality metal oxide thin films. Generally no precursor contaminations have been observed. In contrast to metal chloride based processes the metal iodide processes produces films with a higher degree of crystalline quality when it comes to phase purity, roughness and epitaxy. The use of oxygen as oxidising precursor allowed depositions at higher temperatures than normally employed in water based ALD processes and hence a higher growth rate for epitaxial growth was possible.
Electrodeposition of copper indium selenide and doped zinc oxide thin films for solar cells
Comparative study of deposition process of semiconductor thin films from metalorganic precursors : ALCVD reactor and PACVD reactor
Coating particles with alumina nanolayers utilizing atomic layer deposition in a fluidized bed reactor
There is a current need to provide simple methods to place conformal, pinhole-free, nanoscale-thickness films on fine particles. Such processing can be done using atomic layer deposition (ALD) in a fluidized bed reactor, as will be shown in this thesis. This work is the first application of ALD to coat bulk quantities of fine powders. A fundamental understanding of the fluidization of fine cohesive particles at reduced pressure along with the ALD processing of these particles is the major focus of this thesis. The applications for such nanocoated particles are broad and can be found in many different areas of materials science including microelectronics, defense, biomedical, consumer products, advanced materials, and others. The minimum fluidization velocity (tint) of fine cohesive particles at reduced pressure can be calculated using a balance of forces method. Two additional forces are added to a general force balance on a particle with an upward gas flow under vacuum conditions. The final equation is a quadratic in unif, and can be used to accurately describe umf for a variety of particle sizes, shapes, and densities. Additionally, as fine particles are coated with an alumina film, the cohesive forces between the particles will change. For the particles of interest in this thesis, the change in the cohesive force is small.
Experiments for alumina deposition on 1.510-4 m (150 itm) diameter nickel particles, several different sized boron nitride (BN) particles (from 510-6 to 1.5.104 m (5 to 150 1.1m) average diameter), and fine (-5.10-6m (5 p.m)) iron particles were conducted using trimethylaluminum (TMA) and water as dosing reagents at 450 K. Successful deposition of alumina films, with thickness controllable at the angstrom level, was observed based upon TEM imaging, ICP-AES, XPS, particle size distributions, surface area analysis, and WDS imaging. Nickel particles are coated quite easily. For BN platelet particles, a small exposure (3.25.102 Pas• (2.5106 L)) of the reagent gases will coat the edge planes only. A larger dose of 1.3.104 Pa•s (1108 L) will coat the entire particle. After 10 ALD cycles, the exposure can be lowered back to 1.3.102 Pa•s (1.106 L) as the film is then growing on alumina and not BN. Improved interfacial adhesion between epoxy and the filler material is noted for alumina-coated BN particles. Nanocoated iron particles show improved oxidation resistance relative to uncoated particles, as long as the film is greater than 2.5.10-9 m (25 A) thick.
A study on the atomic layer deposition of Ti-Al-N thin films using plasmas
A study on the Al2O3 thin film deposition by ALD and PEALD
A study on plasma-enhanced atomic layer deposition of Ta-Si-O thin films
Towards flexible organic electronics : photoelectron spectroscopy of surfaces and interfaces.
Preparation and characterisation of supported palladium, platinum and ruthenium catalysts for cinnamaldehyde hydrogenation
Hydrocinnamaldehyde and cinnamyl alcohol are produced in cinnamaldehyde hydrogenation. Both are of great practical importance with wide application in the fine chemicals, pharmaceuticals and perfume industries. In addition, cinnamyl alcohol is an important building block in organic synthesis. In view of the importance of these products, work was undertaken to prepare selective hydrogenation catalysts. Palladium, platinum and ruthenium catalysts supported on alumina and silica were prepared by gas phase deposition in an atomic layer epitaxy (ALE) reactor and by impregnation techniques. For study of the effect of the acidity of the support, Ru/β zeolite and Pt/β zeolite catalysts were prepared solely by impregnation. The materials were characterised by a variety of techniques. The catalytic properties of the catalysts were studied in cinnamaldehyde hydrogenation. Particle sizes were smaller for the ALE-deposited palladium than the corresponding impregnated samples. For the platinum and ruthenium samples, they were essentially the same for the two methods of preparation. Metal particles were small if a ligand exchange reaction occurred between metal precursor and support. In the ALE deposition, ligand exchange reaction and metal formation occurred for Pd(thd)2 and (CH3)3(CH3C5H4)Pt both on alumina and on silica. Ligand exchange and metal formation also took place for impregnated Pt catalysts with (CH3)3(CH3C5H4)Pt on both supports. In impregnation the interaction of Pd(thd)2 and Ru(thd)3 with the supports was associative adsorption. Palladium catalysts were more active than ruthenium and platinum catalysts, and the palladium catalysts prepared by ALE showed the highest initial activity in cinnamaldehyde hydrogenation because of the small particle size of metals obtained by ALE. Ruthenium on β zeolites were more active than platinum on β zeolites. The acidity of β zeolites affected the reduction behaviour of ruthenium and the particle size, which subsequently influenced the activity. As acidity increased, particle size decreased and the activity increased. The adsorption of cinnamaldehyde was preferably via the C=C bond on palladium catalysts, via the C=C and C=O bonds on ruthenium and via the C=O bond on platinum catalysts. Hydrocinnamaldehyde was the main product with all Pd catalysts. Ruthenium catalysts differ in selectivity. Only hydrocinnamaldehyde and 3-phenyl-1-propanol were produced with Ru/SiO2 prepared by ALE. Ruthenium on β zeolites were selective to hydrocinnamaldehyde. The other ruthenium catalysts formed a variety of hydrogenated products. The best choice of catalysts for cinnamyl alcohol formation is the impregnated 1.2 wt-% Pt/SiO2 catalyst with particle size of 4 nm. With use of this catalyst the selectivity toward cinnamyl alcohol was as much as 90% at conversion of 15%. For the formation of hydrocinnamaldehyde, 4.9 wt-% Pd/SiO2 is the best catalyst that was selective only to hydrocinnamaldehyde at conversion below 10%.
Novel concepts for advanced CMOS: Materials, process and device architecture
The continuous and aggressive dimensional miniaturization of the conventional complementary-metal-oxide semiconductor (CMOS) architecture has been the main impetus for the vast growth of IC industry over the past decades. As the CMOS downscaling approaches the fundamental limits, unconventional materials and novel device architectures are required in order to guarantee the ultimate scaling in device dimensions and maintain the performance gain expected from the scaling. This thesis investigates both unconventional materials for the gate stack and the channel and a novel notched-gate device architecture, with the emphasis on the challenging issues in process integration. High-κ gate dielectrics will become indispensable for CMOS technology beyond the 65-nm technology node in order to achieve a small equivalent oxide thickness (EOT) while maintaining a low gate leakage current. HfO2 and Al2O3 as well as their mixtures are investigated as substitutes for the traditionally used SiO2 in our MOS transistors. These high-κ films are deposited by means of atomic layer deposition (ALD) for an excellent control of film composition, thickness, uniformity and conformality. Surface treatments prior to ALD are found to have a crucial influence on the growth of the high-κ dielectrics and the performance of the resultant transistors. Alternative gate materials such as TiN and poly-SiGe are also studied. The challenging issues encountered in process integration of the TiN or poly-SiGe with the high-κ are further elaborated. Transistors with TiN or poly-SiGe/high-κ gate stack are successfully fabricated and characterized. Furthermore, proof-of-concept strained-SiGe surface-channel pMOSFETs with ALD high-κ dielectrics are demonstrated. The pMOSFETs with a strained SiGe channel exhibit a higher hole mobility than the universal hole mobility in Si. A new procedure for extraction of carrier mobility in the presence of a high density of interface states found in MOSFETs with high-κ dielectrics is developed. A notched-gate architecture aiming at reducing the parasitic capacitance of a MOSFET is studied. The notched gate is usually referred to as a local thickness increase of the gate dielectric at the feet of the gate above the source/drain extensions. Two dimensional simulations are carried out to investigate the influence of the notched gate on the static and dynamic characteristics of MOSFETs. MOSFETs with optimized notch profile exhibit a substantial enhancement in the dynamic characteristics with a negligible effect on the static characteristics. Notched-gate MOSFETs are also experimentally implemented with the integration of a high-κ gate dielectric and a poly-SiGe/TiN bi-layer gate electrode.
Modeling and characterization of novel MOS devices
Challenges with integrating high-κ gate dielectric, retrograde Si1-xGex channel and silicided contacts in future CMOS technologies are investigated experimentally and theoretically in this thesis. pMOSFETs with either Si or strained Si1-xGex surface-channel and different high-κ gate dielectric are examined. Si1-xGex pMOSFETs with an Al2O3/HfAlOx/Al2O3 nano-laminate gate dielectric prepared by means of Atomic Layer Deposition (ALD) exhibit a great-than-30% increase in current drive and peak transconductance compared to reference Si pMOSFETs with the same gate dielectric. A poor high-κ/Si interface leading to carrier mobility degradation has often been reported in the literature, but this does not seem to be the case for our Si pMOSFETs whose effective mobility coincides with the universal hole mobility curve for Si. For the Si1-xGex pMOSFETs, however, a high density of interface states giving rise to reduced carrier mobility is observed. A method to extract the correct mobility in the presence of high-density traps is presented. Coulomb scattering from the charged traps or trapped charges at the interface is found to play a dominant role in the observed mobility degradation in the Si1-xGex pMOSFETs. Studying contacts with metal silicides constitutes a major part of this thesis. With the conventional device fabrication, the Si1-xGex incorporated for channel applications inevitably extends to the source-drain areas. Measurement and modeling show that the presence of Ge in the source/drain areas positively affects the contact resistivity in such a way that it is decreased by an order of magnitude for the contact of TiW to p-type Si1-xGex/Si when the Ge content is increased from 0 to 30 at. %. Modeling and extraction of contact resistivity are first carried out for the traditional TiSi2-Si contact but with an emphasis on the influence of a Nb interlayer for the silicide formation. A two-dimensional numerical model is employed to account for effects due to current crowding. For more advanced contacts to ultra-shallow junctions, Ni-based metallization scheme is used. NiSi1-xGex is found to form on selectively grown p-type Si1-xGex used as low-resistivity source/drain. Since the formed NiSi1-xGex with a specific resistivity of 20 µΩcm replaces a significant fraction of the shallow junction, a three-dimensional numerical model is employed in order to take the complex interface geometry and morphology into account. The lowest contact resistivity obtained for our NiSi1-xGex/p-type Si1-xGex contacts is 5×10-8 Ωcm2 , which satisfies the requirement for the 45-nm technology node in 2010. When the Si1-xGex channel is incorporated in a MOSFET, it usually forms a retrograde channel with an undoped surface region on a moderately doped substrate. Charge sheet models are used to study the effects of a Si retrograde channel on surface potential, drain current, intrinsic charges and intrinsic capacitances. Closed-form solutions are found for an abrupt retrograde channel and results implicative for circuit designers are obtained. The model can be extended to include a Si1-xGex retrograde channel. Although the analytical model developed in this thesis is one-dimensional for long-channel transistors with the retrograde channel profile varying along the depth of the transistor, it should also be applicable for short-channel transistors provided that the short channel effects are perfectly controlled.
Controlled preparation of aminofunctionalized surfaces on porous silica by atomic layer deposition
Because ALD growth is based on the surface reactions of precursor molecules with a substrate, characterization of the surface species on porous substrates is very important. TG, DRIFTS/PLS, and 1H MAS NMR were found to be accurate techniques for the characterization of the surface species. With all these methods, not just the surface silanol groups but also the bulk internal silanols on silica are determined. While TG offers a relatively fast and simple method for the quantification of the total number of silanol groups, the numbers of different types of silanols cannot be determined. Combined DRIFTS/PLS method also allows the determination of the total number of silanol groups. Once calibration has been performed DRIFTS/PLS offers a fast analytical method, that can easily be applied to numerous kinds of samples in process analysis, for example. The advantage of 1H MAS NMR is the quantification of both isolated and hydrogen-bonded silanol groups on silica. It is, however, time-consuming and expensive. The present study showed that amino-functionalized silica surfaces can be prepared by ALD without solvent in a simple, conformal, and reproducible manner. Volatile aminopropylalkoxysilanes studied can be used as precursors because they do not decompose during vaporization or subsequent deposition. The reaction temperature affected the surface species on silica so that the use of relatively high reaction temperatures, i.e. 150-300 °C, led to sidereactions between the amino groups of bi- and trifunctional precursors and silanols groups or alkoxy groups of other precursor molecules on silica. Thus, deposition temperatures less than 150 °C (under pressure of 2-5 kPa) should be used to avoid side-reactions. The deposition and characterization of a single surface-saturated molecular layer on the surface allows study of various surface structures on porous substrates. The number of adsorbed precursor molecules (and terminal amino groups) on silica could be controlled between 1.0 and 3.0 molecules (or NH2 groups/nm2) through heat-treatment of silica (200-800 °C), choice of the precursor (APTMS, APTS, AAPS, APDMS, APDMES), and the number of reaction cycles (from 1 to 4) of gas-phase reactions of aminopropylalkoxysilane precursor and water. Such control is not possible with the liquid-phase methods currently applied to the preparation of aminofunctionalized silica surfaces. The highest amino group density was achieved with the bifunctional precursor, APDMS, on silica pretreated at 200 °C when a single surface-saturated molecular layer was deposited. Still higher amino group densities were obtained when sequential reactions of trifunctional APTMS, APTS or AAPS, and water were applied. A high-density aminopropylsiloxane network, which can be considered as a monolayer, could be deposited on silica because the surface was observed to be saturated with the precursor molecules. The results obtained from these experiments on porous substrates can further be applied to planar substrates, and valuable information on the surface chemistry and deposition process on surfaces can be obtained. As shown in this work, ALD enables a controlled deposition of functionalized surfaces, in addition to the oxides, sulfides, and nitrides earlier deposited on porous supports for catalyst applications. It was also shown that even more complex organic layers, such as polyimides, could be deposited on functionalized surfaces. In the present study polyimide structures were deposited on aminosilylated silica using PMDA and DAH as precursors. Low temperatures are especially desired to prevent decomposition of organic precursors. Pressure within the ALD reactor should be as low as possible, so as to provide the lowest vaporization and deposition temperatures. In addition to the present ALD applications, ALD has great potential for industrial applications in the future in completely novel areas where organic layers may be applied to planar or porous substrates.
Atomic Layer Deposition of Oxide Films – Growth, Characterisation and Reaction Mechanism Studies
Atomic layer deposition was used to grow Al2O3, TiO2 and ZrO2 thin films. The mechanism of film growth was studied with a quadrupole mass spectrometer (QMS) and a quartz crystal microbalance (QCM). A brief literature review on the ALD growth of binary oxides and on in situ studies on selected oxide processes is presented as background. The effect of water dose on the growth of Al2O3, TiO2, ZrO2 and Ta2O5 was studied. The increased water dose increased the growth rate in all cases. According to the analysis data, it did not seem to affect the film properties. Al2O3 and TiO2 films were deposited for corrosion protection studies. Although ALD grown Al2O3 is amorphous and there should not be any pinholes, it did not work as a protective coating against corrosive media. TiO2 films are crystalline, and the corrosive media was able to penetrate through the coating and cause corrosion of the underlying substrate. The good characteristics of both materials were combined as Al2O3 – TiO2 multilayer structures, which resisted corrosion better than the single oxides. The reaction mechanism studies on Me2AlCl–D2O and TiCl4–D2O ALD processes were carried out using a combination of QMS and QCM integrated to the ALD reactor. QMS gives information about the gaseous products formed in the surface reactions involved in the film growth. QCM, in turn, monitors changes in the film mass. ZrO2 films were deposited using water and new alkoxide precursors: Zr(dmae)4, Zr(dmae)2(OtBu)2 and Zr(dmae)2(OiPr)2. The reaction mechanism was studied using QMS–QCM. The precursors seem to decompose, so the growth can not be regarded as ideal ALD.
Atomic Layer Deposition of Copper, Copper(I) Oxide and Copper(I) Nitride on Oxide Substrates
Thin films play an important role in science and technology today. By combining different materials, properties for specific applications can be optimised. In this thesis growth of copper, copper(I) oxide and copper(I) nitride on two different substrates, amorphous Sio, and single crystalline a-A1,0, by the so called Atomic Layer Deposition (ALD) techniques has been studied. This technique allows precise control of the growth process at monolayer level on solid substrates. Other characteristic features of ALD are that it produces films with excellent step coverage and good uniformity even as extremely thin films on complicated shaped substrates. Alternative deposition schemes were developed for the materials of interest. It was demonstrated that use of intermediate water pulses affected the deposition pathways considerably. By adding water, the films are thought to grow via formation of an oxide over-layer instead of through a direct reaction between the precursors as in the case without water. For growth of copper(I) nitride from Cu(hfac), and ammonia no film growth occurred without adding water to the growth process. The Cu, N films could be transformed into conducting copper films by post annealing. In copper growth from CuCl and H, the water affected film growth on the alumina substrates considerably more than on the fused silica substrates. The existence of surface -OH and/or -NH groups was often found to play an important role, according to both theoretical calculations and experimental results.
ALD Buffer Layer Growth and Interface Formation on Cu(In,Ga)Se2 Solar Cell Absorbers
Cu(ln,Ga)Se, (CIGS) thin film solar cells contain a thin layer of CdS. To avoid toxic heavy-metal-containing waste in the module production the development of a cadmium-free buffer layer is desirable. This thesis considers alternative Cd-free buffer materials deposited by Atomic Layer Deposition (ALD). Conditions of the CIGS surface necesvury for ALD growth are investigated and the heterojunction interface is characterized by band alignment studies of ZnO/CIGS and In,S3/CIGS interfaces. The thesis also includes investigations on the surface modification of the CIGS absorber by sulfurization. According to ALD theory the growth process is limited by surface saturated reactions. The ALD growth on CIGS substrates shows nucleation failure and generally suffers from surface contaminations of the CIGS layer. The grade of growth disturbance varies for different ALD precursors. The presence of surface contaminants is related to the substrate age and sodium content. Improved growth belavior is demonstrated by different pretreatment procedures. The alignment of the energy bands in the buffer/absorber interface is an important parameter for minimization of the losses in a solar cell. The valence band and conduction band offsets was determined by in situ X-ray and UV photoelectron spectroscopy during layer by layer formation of buffer material. The conduction band offset (AEA) should be small but positive for optimal solar cell electrical performance according to theory. The conduction band offset was determined for the ALD ZnO/CIGS interface (AE = -0.2 eV) and the ALD In,SICIGS interface (AEA = -0.25 eV). A high temperature process for bandgap grading and a low temperature process for surface passivation by post deposition sulfurization in H,S were investigated. It is concluded that the high temperature sulfurization of Culno.spazSe, leads to phase separation when x>0. The low temperature process did not result in enhanced device performance.
A study on the ruthenium thin films formed by atomic layer deposition
A study on the plasma-enhanced atomic layer deposition of RuTiN thin films
Vapor Phase Deposition of Self-Assembled Monolayers as a Resist Towards Area-Selective Atomic Layer Deposition
Atomic layer deposition (ALI)) is gaining attention as a promising method for depositing high quality, conformal, ultra thin films used in the fabrication of advanced microelectronic devices. Atomic layer deposition relies upon self-terminating surface reactions that limit the growth in most cases to no more than one atomic layer at a time. Since the ALE) pmess is very sensitive to surface characteristics, by modifying the substrate, we can achieve patterned deposition of thin films that can be useful for semiconductor processing. The ability to perform area selective ALD would provide a number of benefits such as a Suction in the cost and number of process steps required for pattern-wise deposition of materials, elimination of possible substrate and device damage induced by the traditional etching of thin films, and the ability to directly pattern materials that are difficult to etch. We have explored the possibility of using vapor phased deposited self-assembled monolayers as a blocking layer to develop area selective atomic layer deposition techniques (AS-ALD).
We have modified Si surfaces with several types of alkoxy- or chlorosilane-based monolayers which have different head groups and backbone chain lengths. We have varied several reaction parameters such as temperature, pressure and trace amount of water to optimize each self-assembled monolayer forming process. After completing the optimization of vapor delivered SAMs to get ordered hydrophobic surfaces, area-selectivity of modified samples towards ALD was investigated by X-ray photoelectron spectroscopy. We found that deposition of H102 and Pt can be blocked effectively, achieved by deactivation of Si02 substrates by attaching octadecyltrichlosilane (ODTS) through vapor phase deposition over 2 day's silylation exposure. Also, we have successfully blocked the ALD process by several other organic molecules adsorbed on the surfaces. To investigate the characteristics of self-assembled monolayers by the vapor delivery method in more detail, several analytical techniques including, ellipsometry, water contact angle analysis, and multiple internal reflection Fourier transform infrared (MIR-FTIR) spectroscopy have been used We found that to block the substrate from the ALD precursors, a well ordered, densely packed structure is necessary.
The Atomic Layer Deposition of Noble Metals for Microelectronics Applications
The purpose of this research has been to explore noble metals prepared using thermal atomic layer deposition (ALD) for gate electrode applications in CMOS technology. ALD Ruthenium and Rhodium metal films have been focused due to their high work function, low resistivity of their oxidation forms. Study includes 1) ALD Ru process, 2) ALD Ru nucleation behaviors, 3) area-selective ALD Ru process, 4) ALD Ru work function modification, 5) ALD Rh process and work function. For item 1), ALD Ru films were formed using ruthenocene and oxygen as precursors. ALD window was discovered within 310 to 340°C from ALD Ru growth rate dependence on deposition temperature. Self-limiting reaction behavior was shown from growth rate versus precursor dose time. ALD Ru resistivity was measured to about 20~30µΩ⋅cm and Auger spectroscopy result was consistent with metallic Ru. Foe item 2), ALD Ru was deposited on chemical SiO2, thermal SiO2, and H-terminated Si surfaces. From thickness vs. ALD cycle, growth rates of Ru on those substrates were similar while as initial nucleation periods were different. Contact angle values of initial substrates showed hydrophilicity was related to the incubation time difference between substrates. ALD Ru Nucleation behavior was investigated on H-terminated Si during incubation period and growth model was proposed. For item 3), extending ALD Ru nucleation study, area-selective ALD Ru process was demonstrated. Octadecyltrichlorosilane was used to make surface very hydrophobic inhibiting nucleation. Metal-oxide-semiconductor (MOS) capacitor was fabricated using selective deposition process and spectroscopic (XPS) and electrical (capacitance voltage) measurements of the capacitor confirmed the viability of selective deposition. For item 4), ALD Ru work functions on SiO2 and HfO2 was measured and it turned out that Ru work functions on high-k dielectrics are smaller than on SiO2 possibly due to dipole formation at metal/dielectric interface. Organic self-assembled monolayers were applied on high-k dielectric surfaces prior to ALD Ru deposition to modify the dipole at the interface. ALD Ru work functions increased with amine-terminated self-assembled monolayer and decreased with vinyl-terminated monolayer. For item 5), ALD Rh has rarely been studied even though Rh is a candidate material for PMOS gate electrode. We investigated and developed successful ALD Rh process using Rhodium acetylacetonate and oxygen as precursors. ALD window was found at 280 to 310°C. It was shown that ALD Rh resistivity decreased with deposition temperature having minimum (~10µΩ⋅cm) at 300°C. XPS result was consistent with metallic Rh.
Study of resistivity and electromigration behaviour in interconnections intended for the 90 nm - 32 nm node technologies
One of the major challenges of the next generations of integrated circuits concerns interconnections. The copper lines connecting the active components will delimit the performance and reliability of future microprocessors. The performance of the interconnects depends on the effective resistivity of the metallic line and the dielectric coefficient of the interline insulation. To increase performance, new low permittivity insulators and reduced thickness diffusion barriers are introduced. In addition, the reduction in dimensions leads to a modification of the resistivity of the copper and an increase in the current density. The objective of this thesis was to analyze this increase in resistivity and to deepen the knowledge of electromigration in the lines of interconnections in which these new materials are integrated. On the one hand, a very detailed study of the increase in resistivity in copper when the minimum dimensions of the lines become of the same order of magnitude as the mean free path of the electron has been carried out. A model based on the work of [Mayadas and Shatzkes, 1970] has been proposed. The increase in resistivity is explained on the one hand by a diffusion of electrons at the grain boundaries of copper, a first parameter (1-Rm) is introduced corresponding to the probability of passage of the electron at the grain boundaries and on the other hand by a diffusion of electrons on the walls of lines. A second parameter p corresponding to the probability of elastic reflection of the electron on the walls accounts for this phenomenon. The electrical characterization of lines with a width of less than 50 nm was carried out using a method of electrical extraction of the resistivity and the surface of copper. The uncertainty on the values obtained was estimated. We have indeed observed an increase in resistivity. The Mayadas model makes it possible to correctly model the experimental data. On the other hand, we have shown that the two electron scattering mechanisms have the same width dependence and we have mentioned the difficulty of differentiating between the two mechanisms. Complementary studies will have to be carried out to characterize the two phenomena more finely: measurement of grain size, variation in the thickness of the lines with more or less long CMPs, measurement of the roughness of the flanks by AFM, etc. On the other hand, a global study of electromigration in the interconnections of the next generations of interconnection has been carried out. The interpretation of the results was accomplished using the modeling of [Korhonen et al., 1993]. This takes into account the confinement of copper in the phenomenon of diffusion of the metal under the effect of a "wind" of electrons via an effective modulus B. This modulus was determined for our geometries of line and for our material parameters thanks to the CASTEM finite element software. Classical electromigration studies (temperature and current stress, post-mortem SEM observation) have enabled us to extract the electromigration behavior of new materials used to increase the electrical performance of interconnect lines. We first observed a decrease in electromigration performance with the use of a porous dielectric. The properties of this material are a low electric permittivity in order to decrease the interline coupling and a low Young's modulus due to the presence of porosity in the dielectric. The simulation of B shows a reduction in the effective modulus with the use of this material. The analytical solutions of the Korhonen model then indicate an increase in lifetime for a lifetime limited by the nucleation of a cavity and a decrease in lifetime in the case of a lifetime limited by the growth of a cavity. Our experimental results indicate an activation energy identical to that obtained with a dense insulator indicating an identical diffusion site in both cases but a lifetime one decade lower in the case of the porous material. The lifespan therefore seems to be limited by the growth of a cavity. The interpolations to the operating conditions indicate that the porous material does not meet the requirements of the 65 nm node in terms of reliability. The impact of the diffusion barrier (PVD TaN/Ta, ALD TaN, CVD TiN) was determined. An almost similar activation energy is observed for each variant possessing a TaN/Ta PVD barrier (about 0.8 eV). On the other hand, an increase in the dispersion of the results is obtained by reducing the thickness of the line and a reduction in the dispersion by carrying out an H2 plasma before deposition of the barrier. The activation energy obtained for the TiN barrier is lower (0.62 eV) and the dispersion of the results greater than in the case of a TaN/Ta barrier. It is difficult to interpret this activation energy and we believe that this energy reduction may be related to a non-optimized copper deposition (CVD). On the other hand, a lifespan is observed under test conditions that are much longer than the PVD TaN/Ta barrier. This result could be related to the greater thickness of the TiN CVD barrier and therefore a higher copper confinement. The ALD barrier has the thinnest barrier width (3.5 nm) and therefore the lowest effective resistivity. From the electromigration point of view, we observe a multimodal behavior of the fractures which prevents us from correctly extracting an activation energy. By carrying out extrapolations to operating conditions, we show that none of these three barriers makes it possible to obtain the desired performance with a porous dielectric for the 65 nm node. We then showed the impact of the upper corner of copper lines on electromigration using new morphological characterizations: in situ SEM and EBSD. The first makes it possible to follow the evolution in real time of the growth of a cavity while the second makes it possible to correlate the presence of a cavity with the crystalline orientations on either side of the cavity. We have thus shown that cavity nucleation is favored at the intersection of a grain boundary and the diffusion barrier. We could not conclude on the presence of a crystalline orientation favoring electromigration. The reduction in the dimensions of the lines does not lead to a marked drop in lifetimes, but an increase in the dispersion of breaks is observed. New processes have been evaluated with the aim of improving the electromigration behavior of interconnects. The use of copper alloy made it possible to obtain a higher activation energy (1.3 eV), but in return a higher resistivity of the copper was measured. Different self-positioned metallic barrier deposition processes allowing to reduce the interline capacitance have been evaluated. These metal upper barriers have made it possible to significantly improve electromigration performance. An activation energy close to the theoretical value of solid copper was obtained, meaning a complete blockage of the diffusion paths at the interfaces. The phenomenon of electromigration at the operating conditions of the integrated circuits is then almost nil. On the other hand, the presence of a metal barrier is not a sufficient condition to obtain such performance. We also note a possible increase in the resistivity of the copper by diffusion of the elements of the barrier in the copper matrix. These studies were conducted on single level structures. To complete it, it is necessary to qualify double-level structures, one of the particularities of which is the presence of a diffusion barrier at the bottom of the via. In situ SEM characterization can be coupled with EBSD analysis and conducted on narrower line widths. The metal barriers seem very promising and additional studies will have to be carried out with in particular more statistics and characterizations of the post mortem defects.
Reactions of High-k Gate Dielectrics: Studies in Hafnium, Zirconium, Yttrium, and Lanthanum-based Dielectrics and in-situ Infrared Results for Hafnium Dioxide Atomic Layer Deposition
KELLY, MICHAEL JASON. Reactions of High-k Gate Dielectrics: Studies in Hafnium, Zirconium, Yttrium, and Lanthanum-based Dielectrics and in-situ Infrared Results for Hafnium Dioxide Atomic Layer Deposition. (Under the direction of Dr. Gregory N. Parsons.) According to the International Technology Roadmap for Semiconductors (2004) integrating a high dielectric constant (high-k) material into the gate stack will be necessary within the next two years (i.e., by 2007) to maintain the rate of scaling that has come to characterize the microelectronics industry. This work presents results for Y-, Zr-, Hf-, and La-based high-k gate dielectrics prepared by ex-situ oxidation of sputtered thin metal films and for HfO2 prepared by atomic layer deposition (ALD). The kinetics of substrate consumption during formation of yttrium silicate thin films were studied. We find results consistent with high-k dielectric formation by a two-step process in which yttrium metal reacts with the silicon substrate to form a metal silicide which is then oxidized to form the yttrium silicate dielectric. In other experiments, we show flatband voltage shifts of -0.2 and -0.95V in devices containing Zr-based dielectrics formed by oxidation of 8Å of Zr metal on Si at 600° C in N2O for 15 and 300s, respectively. Silicon oxidized in the same environment does not show this shift. The fixed charge scales with EOT for these films and is consistent with charge generation due to disruption of the SiO2 network by metal ions. Zr-based dielectrics exhibit this effect more strongly than Hf-based dielectrics. We show that La-based dielectrics absorb atmospheric H2O and CO2, and that reactions between these materials and deposited silicon electrodes are accelerated when H2O or other OH species are present at the interface. We show that the electrical properties of gate stacks having Ru and RuO2 electrodes in contact with PVD Y-silicate are more stable during thermal anneal than similar gate stacks having PVD ZrO2 or CVD Al2O3 dielectrics. For this work, we configured a Fourier transform infrared spectrometer for in-situ attenuated total reflection measurements and investigated ALD deposition of HfO2. We report the direct reaction of tetrakis(diethylamino) hafnium (TDEAHf) with SiH groups on HF-last Si. Island growth of HfO2 occurs, and SiH features are still present and shrinking after 200 cycles. To the best of our knowledge, these are the first in-situ FTIR results presented for atomic layer deposition using TDEAHf/H2O chemistry.
Fabrication and characterizations of self-aligned poly-Si gate transistors using HfO2 thin films
Chromium oxide catalysts in the dehydrogenation of alkanes
Light alkenes, such as propene and butenes, are important intermediates in the manufacture of fuel components and chemicals. The direct catalytic dehydrogenation of the corresponding alkanes is a selective way to produce these alkenes and is frequently carried out using chromia/alumina catalysts. The aim of this work was to obtain structure–activity information, which could be utilised in the optimisation of this catalytic system. The properties of chromia/alumina catalysts were investigated by advanced in situ and ex situ spectroscopic methods, and the activities were measured in the dehydrogenation of isobutane. The dehydrogenation activity of chromia/alumina was attributed to coordinatively unsaturated redox and non-redox Cr3+ ions at all chromium loadings. In addition, the oxygen ions in the catalyst appeared to participate in the reaction. The reduction of chromia/alumina resulted in formation of adsorbed surface species: hydroxyl groups bonded to chromia and alumina were formed in reduction by hydrogen and alkanes, and carbon-containing species in reduction by carbon monoxide and alkanes. Prereduction with hydrogen or carbon monoxide decreased the dehydrogenation activity. The effect by hydrogen was suggested to be related to the amount of OH/H species on the reduced surface affecting the number of coordinatively unsaturated chromium sites, and the effect by carbon monoxide to the formation of unselective chromium sites and carboncontaining species. The chromia/alumina catalysts were deactivated with time on stream and in cycles of (pre)reduction–dehydrogenation–regeneration. The deactivation with time on stream was caused mainly by coke formation. The nature of the coke species changed during dehydrogenation. Carboxylates and aliphatic hydrocarbon species formed at the beginning of the reaction and unsaturated/aromatic hydrocarbons and graphite-like species with increasing time on stream. The deactivation in several dehydrogenation– regeneration cycles was attributed to a decrease in the number of actives sites, which was possibly caused by clustering of the active phase into more three-dimensional structures. Acidic hydroxyl species of exposed alumina support may have contributed to the side reactions observed during dehydrogenation. Chromium catalysts prepared on unmodified alumina and on alumina modified with basic aluminium nitride-type species were compared in an attempt to increase the activity and selectivity in dehydrogenation. However, the presence of nitrogen in the catalyst was not beneficial for the dehydrogenation activity. A kinetic model was derived for the rate of dehydrogenation of isobutane on chromia/alumina. The dehydrogenation results were best described by a model with isobutane adsorption, possibly on a pair of chromium and oxygen ions, as the ratedetermining step. Satisfactory description of the reaction rate depended upon inclusion of the isobutene and hydrogen adsorption parameters in the mathematical model. The activation energy of the rate-determining step was estimated to be 137±5 kJ/mol.
Atomic Layer Deposition of TaN, NbN and MoN films for Cu metallization
Transition metal nitrides, metal silicides, and metal-silicon-nitrides are considered the most promising diffusion barrier materials for next generation ultra large scale integration (ULSI) microelectronics. The semiconductor industry has long used Ti, Ta, and W based materials, and their material properties have been very well studied. Recently, tantalum-based materials have been attracting particular interest. The barrier properties of materials based on other transition metals have been little studied. In this work, tantalum nitride films were deposited, with four new reducing agents used to reduce tantalum and obtain the desired TaN phase. As well, the deposition of niobium and molybdenum nitride films was investigated. All films were deposited by the atomic layer deposition (ALD) method, which ensures excellent conformality and large area uniformity of the films.
The problem in depositing TaN films by ALD is that in volatile tantalum precursors the tantalum usually exists in oxidation state +V which is difficult to reduce to the +III state needed in cubic TaN. The new reducing agents examined in this study were trimethylaluminum (TMA), tert-butylamine (tBuNH2), allylamine (allylNH2), and tris(dimethylamino)silane (TDMAS). In addition to reducing tantalum, TMA also acted as a carbon and aluminum source, tBuNH2 and allylNH2 as nitrogen sources, and TDMAS as a silicon precursor.
ALD of niobium nitride and molybdenum nitride films was studied at lower temperatures than reported earlier. Both NbNx and MoNx films were deposited from the corresponding metal chloride precursors (NbCl5 and MoCl5, respectively) using ammonia as nitrogen source. No additional reducing agent was required.
The deposition parameters, compositions, crystallinity, and electrical properties were studied for all deposited films. Barrier characteristics were investigated for Ta(Al)N(C), NbNx, and MoNx films. The work function values were measured for Ta(Si)N films deposited at two different temperatures.
Atomic Layer Deposition of Noble Metal Thin Films
Noble metal thin films have several potential applications for example in integrated circuits. In this work, new noble metal processes have been developed for atomic layer deposition (ALD), which is a gas phase thin film deposition method based on alternate saturative surface reactions. The self-limiting film growth mechanism of ALD leads to films with excellent conformality and good large area uniformity. In addition, the film thickness can be accurately controlled by the number of the applied growth cycles. ALD processes for ruthenium, platinum, iridium, rhodium, and palladium were studied. All the processes are based on the reaction of the metal precursor with oxygen, the process temperatures being in the range of 200–450 °C. Metallic ruthenium films with low resistivity (< 20 μΩ⋅cm) and low impurity contents (< 0.2 at.% H, < 0.2 at.% C, and < 0.4 at.% O) were grown from a cyclopentadienyl precursor RuCp2. Ruthenium films grown from a β-diketonato precursor Ru(thd)3 had higher resistivities, higher impurity contents, and longer incubation time for onset of the film growth. High quality platinum films were grown from MeCpPtMe3. The films had strong (111) orientation even at the lowest growth temperatures. Iridium films with low resistivities (< 18 μΩ⋅cm), low impurity contents (< 1.0 at.% H, < 0.3 at.% C, and < 0.5 at.% O), and smooth surface morphology were grown from Ir(acac)3 and oxygen. Metallic rhodium films were grown from Rh(acac)3 and oxygen. ALD of palladium was also studied but self-limiting film growth was not obtained. Reaction mechanism studies were performed in order to gain better understanding of the chemistry in the studied noble metal ALD processes. It was found that adsorbed oxygen atoms react with the ligands of the noble metal precursor during the metal precursor pulse. Unreacted ligand species that remain on the surface after the metal precursor pulse react with oxygen during the following oxygen pulse. The main reaction by-products detected during the both reaction steps were water and carbon dioxide.
A study on the growth kinetic modeling for atomic layer deposition of multi-component thin film
Template-Based fabrication of Nanostructured Materials
In the present thesis it has been demonstrated that the nanoporous membranes of anodic aluminium oxide have a large number of applications for fabrication of nanostructures. The AAO membrane can be manufactured in large quantities and there are numerous possibilities for tailoring the di mensions of the membrane well into the mezo-porous size range (2-50 nm). The thickness of the membrane can be monitored by changing the anodiza tion time. The inter-pore distance as well as the pore diameters can be tai lored by changing the anodization voltage. The degree of order of the pores can be determined by changing the anodization parameters, such as the elec trolyte concentration and temperature. By exposing the fabricated AAO membranes to phosphoric acid the pores can be further widened (of course the pore diameter is limited by the inter-pore distance). After the anodization the membranes can be left on the aluminium substrate or the aluminium can be etched away in mercury chloride, depending on the application of the membrane. There are numerous ways to fabricate nanoparticles, by wet-chemical techniques, by physical means in the gas phase etcetera. Two of the great challenges in the fabrications of nanoparticles are: 1. to get a narrow size distribution of the nanoparticles. 2. To get immobilized nanoparticles on different surfaces. In this thesis both these challenges were fulfilled for pal ladium nanoparticles, Prussian blue nanoparticles and for copper nanoparti cles. All fabricated by different techniques and in all cases it was possible not only to get a narrow size distribution, but also to tailor the sizes in wide ranges. Pd and Prussian blue nanoparticles were fabricated through sequen tial electroless techniques, while copper nanoparticles were made through Atomic Layer Deposition (ALD). The fabrication of monodisperse nanotubes are also described in this thesis. AAO membranes have been used as templates for deposition of Prus sian blue nanotubes as well as niobium oxide nanotubes. The Prussian blue nanotubes were polycrystalline and fabricated using the same sequential techniques as was used with Prussian blue nanoparticles. The niobium oxide nanotubes were amorphous and fabricated using ALD. In both cases the outer diameter of the nanotubes were strictly restricted by the pore diameters of the AAO membrane used as template. The thicknesses of the tube walls could be tailored in both cases and by using a template which was well or dered with respect to the pores. The produced nanotubes could be arranged in a well ordered fashion as well. By depositing nanoparticles or thin films of materials along the pore walls, the surface properties of the AAO membranes could be modified. If it is desirable to instead achieve other bulk properties, but still benefit from the well ordered pore arrangement, the pattern must be transferred to another material. Pattern transfer has been achieved using MeV ion beam lithogra phy. AAO membranes were used as masks and heavy ions were irradiated through the masks onto an underlying substrate of another material. Prior to irradiation a careful alignment of the mask with respect to the ion beam were necessary. This was possible by a technique described in this thesis, which involves a gold marker layer and Rutherford backscattering spectroscopy (RBS). After alignment and irradiation it was possible to selectively etch in the regions of the underlying substrate which had been exposed to the highly energetic ion beam. The pattern from the AAO membranes were transferred to monocrystalline TiO2 and amorphous SiO2 substrates with good results. By using this technique it was possible to transfer the pattern of the AAO membranes to other materials on large areas (several mm2 , depending on the optics). With the techniques described in this thesis individually or combining them with each other or other known techniques, it is possible to fabricate new nanomaterials. These new materials can be of use in a wide variety of application, such as in sensors and in the field of photo-cleavage of water. By depositing different thin films along the pore walls of AAO membranes interesting properties can be expected, which makes use of the large micro scopic surface and the possibility to precisely tailor the properties of the thin films deposited. A first step is to deposit bi- and multilayered structures, and thereby produce multilayered nanotubes. These nanotubes can make use of properties from all the materials deposited and will surely have interesting properties and future applications.
Surface Modification for Area Selective Atomic Layer Deposition on Silicon and Germanium
Atomic layer deposition (ALD) is a powerful ultra-thin film deposition method that uses sequential self-terminating surface reaction steps for preparing a variety of materials. Typically, the process permits nano-scale control of materials in the vertical direction. To develop the method for three-dimensional control of materials, we have been investigating an area-selective ALD technique which will enable and ultimately nano-scale definition of the lateral structure. Many ALD processes are very sensitive to the conditions of the substrate surface. As a consequence, the surface functional groups can be manipulated prior to ALD to carry out an area selective ALD process. Our approach is to chemically modify the substrate surface in order to impart spatial selectivity to ALD. The materials we focus on are both dielectrics (e.g. Hf02 and Zr02 high-lc materials) and metals (e.g. Pt). We have investigated several different types of self-assembled monolayers (SAMs) as resists against ALD. Oxide-coated substrates (e.g. Si02) have been protected using organosilane-based SAMs by silylation reaction; hydrogen-terminated Si (Si-H) and hydrogen-terminated Ge (Ge-H) protected by reaction with Ialkenes or 1-alltynes via hydrosilylation and hydrogermylation, respectively. We have followed the SAM properties as a function of molecular structure and formation time using several experimental techniques and have correlated the properties of the SAMs with their efficacy as ALD resists for both classes of monolayers. With the successful ALD resists, area-selective ALD has been carried out using different patterning methods to define the lateral structure. Both micro-contact printing of the SAMs and selective functionalization of a Si02/Si structure by SAMs have been used to achieve area-selective ALD of Hf02 and Pt films. We have compared the selectivity between these methods, and have described the differences in the context of the SAM resist requirements. We have also shown that by choosing either silylation- or hydrosilylation-based chemical fimclionalization, a single patterned oxide substrate can be used for either positive or negative pattern transfer into the ALD film. The ability to achieve area selective ALD for both dielectrics and metals enables potential gate stack fabrication. Simple capacitor devices were fabricated using area selective ALD and their electrical performance was measured. The comparison of Hf02 electrical characteristics by different surface treatments prior to ALL) suggested further surface and interface modifications are important to achieve better electrical performance.
Radical enhanced atomic layer deposition of metals and oxides
Atomic Layer Deposition (ALD) is a chemical, gas-phase thin film deposition method. It is known for its ability for accurate and precise thickness control, and uniform and conformal film growth. One area where ALD has not yet excelled is film deposition at low temperatures. Also deposition of metals, besides the noble metals, has proven to be quite challenging. To alleviate these limitations, more aggressive reactants are required. One such group of reactants are radicals, which may be formed by dissociating gases. Dissociation is most conveniently done with a plasma source. For example, dissociating molecular oxygen or hydrogen, oxygen or hydrogen radicals are generated. The use of radicals in ALD may surmount some of the above limitations: oxide film deposition at low temperatures may become feasible if oxygen radicals are used as they are highly reactive. Also, as hydrogen radicals are very effective reducing agents, they may be used to deposit metals. In this work, a plasma source was incorporated in an existing ALD reactor for radical generation, and the reactor was used to study five different Radical Enhanced ALD processes. The modifications to the existing reactor and the different possibilities during the modification process are discussed. The studied materials include two metals, copper and silver, and three oxides, aluminium oxide, titanium dioxide and tantalum oxide. The materials were characterized and their properties were compared to other variations of the same process, utilizing the same metal precursor, to understand what kind of effect the non metal precursor has on the film properties and growth characteristics. Both metals were deposited successfully, and silver for the first time by ALD. The films had low resistivity and grew conformally in the ALD mode, demonstrating that the REALD of metals is true ALD. The oxide films had exceptionally high growth rates, and aluminium oxide grew at room temperature with low cycle times and resulted in good quality films. Both aluminium oxide and titanium dioxide were deposited on natural fibres without damaging the fibre. Tantalum oxide was also deposited successfully, with good electrical properties, but at slightly higher temperature than the other two oxides, due to the evaporation temperature required by the metal precursor. Overall, the ability of REALD to deposit metallic and oxide films with high quality at low temperatures was demonstrated.
One-dimensional and three-dimensional photonic crystals created using atomic layer deposition
Photonic crystals (PCs) manipulate the flow of light via Bragg reflections. Potential applications for such crystals include low threshold lasers, low loss waveguides, highly efficient light bulb filaments, and many other exciting products. While predictions for PC applications grow very rapidly, the realization of these structures has been relatively slow. This thesis explores ways in which atomic layer deposition (ALD) may be used to create, or modify PCs. One-dimensional PCs can be constructed entirely from ALD films. Thin alternating layers of tungsten (W) and alumina (Al2O3) were deposited in a viscous flow reactor and studied using X-ray reflectivity, X-ray diffraction, quartz crystal microbalance, secondary ion mass spectrometry, and transmission electron microscopy. The optimization of thin film growth and nucleation presented in this thesis led to thin film stacks that displayed ultrahigh reflectivity in the hard X-ray regime, and very low thermal conductivity. Three-dimensional PCs were modified with ALD. The first in depth investigation of intensity and position of a Bragg reflection as a function of high index fill fraction will be shown. This study investigated Al2O3 ALD growth rates inside of PCs, and allows for predictions of how all other ALD systems are expected to behave in a similar system. The extent of red-shift for the Bragg peak of this system also revealed the degree of disorder present in the PC prior to deposition. Three-dimensional PCs were also coated with W metal. This system created a photonic band gap (PBG), which is a section photon energy that cannot propagate through the PC. The location of the PBG was adjusted by varying the lattice constant of the PC. This system was tuned to interact with infrared (IR) and ultraviolet (UV) light. This was the first demonstration of a 3-dimensional metal PBG in the UV region. Modified 3-dimensional PCs were studied with scanning electron microscopy to examine the structure of the crystals. UV-visible-IR spectroscopy was used to track optical response changes of the crystal as it was coated with ALD. The reflectance spectra were compared with transfer matrix method numerical simulations to understand the rate and uniformity of ALD on the crystal.
In-situ RHEED and characterization of ALD Al2O3 gate dielectrics
Since the introduction of the MOSFET transistor (metal-oxide-silicon field ef fect transistor) in 1960, the semiconductor technology underwent rapid devel opment. This advancement consisted mainly of the capability to make tran sistors with ever decreasing dimensions and resulted in integrated circuits like the current Intel pentium 4 processor with 178 million transistors. The down scaling continuously improved not only the complexity and speed, but also for example the energy consumption and cost price, to become attractive to end users. While the current characteristic dimension of a MOSFET transistors is about 100 nm, this was a factor 100 larger about 30 years ago. By now, a number of physical limits have been reached and further development of the transistor is not possible without drastic changes to the production process. The goal of this project was to contribute to the solution of an important barrier in the progress of semiconductor technology. Downscaling has resulted in a SiO2 gate dielectric layer of only a few atomic layers thick. Electrons are able to tunnel through this layer at relatively low operating voltage, resulting in an unacceptable high energy consumption of chips. A solution can be found in the dielectric constant of the material: a higher dielectric constant allows
Elaboration and Electrochemical Performances of Nanostructured Materials for Solid Oxide Fuel Cells
The reduction of the SOFC operating temperature causes several problems such as ohmic drop through the electrolyte and electrode overpotentials. To overcome these cell performance losses, the reduction of the electrolyte resistivity is necessary. This can be achieved by lowering the thickness of the electrolyte. Therefore, thin layers of CGO and overlayers of YSZ have been deposited separately or together in a bilayer system by Atomic Layer Deposition (ALD) and DC reactive magnetron sputtering on porous and dense substrates. The Chemical Bath Deposition (CBD) of CGO has also been studied as a cheaper deposition technique. Several techniques (SEM, X-Ray diffraction, EDX) have been used to characterize the physico-chemical properties of the thin layers. Their electrical properties have been studied by impedance spectroscopy and the difficulty of such measurements on ultrathin layers has been underlined. These physico-chemical and electrical characterizations allowed us to highlight and compare the leading characteristics of these elaboration techniques and to show the influence of the choice of the deposition technique on the electrical behaviour of the thin layers. Finally, a preliminary study on the ALD elaboration and the physico-chemical and
Band Alignment Between ZnO-Based and Cu(In,Ga)Se2 Thin Films for High Efficiency Solar Cells
Thin-film solar cells based on Cu(In, Ga)Se, contain a thin buffer layer of Cds in their standard configuration. In order to avoid cadmium in the device for environmental reasons, Cd-free alternatives are investigated. In this thesis, ZnO-based films, containing Mg or S, grown by atomic layer deposition (ALD), are shown to be viable alternatives to CdS.
The CdS is an n-type semiconductor, which together with the n-type ZnO top-contact layers form the pn-junction with the p-type Cu(In, Ga)Se,. From device modeling it is known that a buffer layer conduction band (CB) position of 0-0.4 eV above that of the Cu(In, Ga)Se, layer is consistent with high photovoltaic performance. For the Cu(In, Ga)Se/ZnO interface this position is measured by photoelectron spectroscopy and optical methods to -0.2 eV, resulting in increased interface recombination. By including sulfur into ZnO, a favorable CB position to Cu(In, Ga)Se, can be obtained for appropriate sulfur contents, and device efficiencies of up to 16.4% are demonstrated in this work. From theoretical calculations and photoelectron spectroscopy measurements, the shift in the valence and conduction bands of Zn(O,S) are shown to be non-linear with respect to the sulfur content, resulting in a large band gap bowing.
ALD is a suitable technique for buffer layer deposition since conformal coverage can be obtained even for very thin films and at low deposition temperatures. However, deposition of Zn(O,S) is shown to deviate from an ideal ALD process with much larger sulfur content in the films than expected from the precursor pulsing ratios and with a clear increase of sulfur towards the Cu(In, Ga)Se, layer.
For (Zn, Mg), single-phase ZnO-type films are obtained for Mg/(Zn+Mg) < 0.2. In this region, the band gap increases almost linearly with the Mg content resulting in an improved CB alignment at the heterojunction interface with Cu(In, Ga)Se, and high device efficiencies of up to 14.1%.
Keywords: solar cells, Cu(In Ga)Se2, atomic layer deposition, ZnO, Zn(O S), (Zn Mg), band alignment, photoelectron spectroscopy
Atomic layer deposition of lanthanide oxide thin films
This thesis describes the processing of thin films of lanthanide (Ln) oxides by atomic layer deposition (ALD) technique. Deposition of all binary lanthanide oxides was studied, excluding terbium oxide and the unstable promethium oxide. In addition, gadolinium oxide-doped cerium dioxide films were grown by combining the respective binary processes developed in this work. Films were characterized by a wide range of analytical techniques for structural, compositional, electrical, and surface properties. As background for the study, some promising application areas for lanthanide and rare earth (RE) oxide thin films are briefly introduced, and the ALD technique is explained. Reported ALD processes for RE oxides are then reviewed. Ln(thd)3 and ozone were successfully utilized for deposition of most members of the Ln2O3 series. The deposited films were nearly stoichiometric Ln2O3 with only low concentrations of carbon, hydrogen, and fluorine impurities. Films were also uniform and smooth. Relative permittivity values were in the range of 8.4−11.1. In addition to Er(thd)3, Er2O3 films were also grown with (CpMe)3Er and Er(tBu2amd)3 as metal precursors. All processes resulted in pure and nearly stoichiometric Er2O3 films. The growth rate of 1.5 Å/cycle obtained with the (CpMe)3Er/H2O process was approximately four and six times the rates measured for erbia films grown by the Er(tBu2amd)3/O3 and Er(thd)3/O3 processes, respectively. Cerium dioxide films were successfully deposited with use of Ce(thd)4 or Ce(thd)3(phen) and ozone as precursors. Gadolinium oxide-doped CeO2 (CGO) films were then grown by combining the Ln(thd)x/O3 processes for the respective binary oxides. ALD-grown CGO films were dense and conformal, but the Ce:Gd ratio in the films could not be optimized to the level required in solid oxide fuel cells.
Atomic layer deposition of high-k dielectrics from novel cyclopentadienyl-type precursors
The atomic layer deposition (ALD) method was applied for fabricating high permittivity (high-k) dielectrics, viz. HfO2, ZrO2 and rare earth oxides, which can be used to replace SiO2 as gate and capacitor dielectric. The dielectrics were processed by ALD using novel cyclopentadienyl (Cp, -C5H5) precursors together with water or ozone as the oxygen source. ALD, which has been identified as an important thin film growth technique for microelectronics manufacturing, relies on sequential and saturating surface reactions of alternately applied precursors, separated by inert gas purging. The surface-controlled nature of ALD enables the growth of thin films of high conformality and uniformity with an accurate thickness control. The ALD technique is introduced and ALD processes for HfO2, ZrO2 and rare earth oxide films, as well as the applications of the high-k dielectrics in microelectronics are reviewed. The need for developing new ALD processes for the high-k materials is emphasized. ALD processes for HfO2 and ZrO2 were developed using Cp-type precursors. The effect of different oxygen sources, namely water or ozone, on the film growth characteristics and properties of the ALD-processed films was examined in detail. The oxide films were stoichiometric, with impurity levels below even 0.1 at-% for C or H. Electrical measurements showed promising dielectric properties such as high permittivity values and low leakage current densities. Other properties, such as structure, interfacial layer thickness and morphology, were also characterized. Compared to films processed by water, the ozone-processed films on H-terminated Si showed improved dielectric properties, as well as higher density, lower roughness and better initial growth rate. In addition, in situ gasphase measurements by quadrupole mass spectrometry (QMS) were performed in order to study the ZrO2 growth mechanism. A number of Cp-precursors were tested for the ALD of several rare earth oxide films. The thermal stability of many of the precursors was limited, but nevertheless, ALD-type processes were developed for Y2O3 and Er2O3 films. High reactivity of the Cp-precursors towards water resulting in high growth rates (1.2-1.7 Å/cycle) and purity of the Y2O3 and Er2O3 films were realized. Despite the detected partial decomposition of the (CpMe)3Gd precursor, Gd2O3 films with high growth rate and purity as well as effective permittivity of about 14 were deposited. Finally, promising processes for ternary scandates, namely YScO3, GdScO3, and ErScO3, were developed using either Cp- or β-diketonate-based processes. These as-deposited ternary films were amorphous exhibiting high effective permittivity (14-15), low leakage current density, and resistance towards crystallization upon annealing even up to 800°C.
Atomic layer deposition and characterization of SrTiO3 thin films
Ab initio investigation of reaction mechanism in the initial phase of deposition by atomic layer deposition of oxides with middle and high permittivity on silicon
The deposition of the dielectric layer to replace SiO2 remains a major challenge for the electronics industry in the coming years. After the invention of the technique of atomic layer deposition ALD, in parallel with its continuous improvement, many experimental studies have been carried out in this direction. In addition, in the last decade, numerical simulations based on quantum calculation, ab initio or semi-empirical, have begun to provide the additional information necessary for the development of this new technology. Yet, in the current stage of know-how, the deep understanding at the atomic level of the reaction mechanisms that will generate, layer by layer, new gate oxide will be essential for the pursuit and completion of this challenge. In this manuscript we have, firstly, reviewed the main problems and challenges related to the miniaturization of integrated circuits. We discussed the alternative of replacing SiO2, as gate oxide in CMOS or DRAM applications, by oxides with higher permittivities, as well as the main selection criteria for future dielectrics. Al2O3, HfO2 and ZrO2 have demonstrated remarkable thermodynamic compatibility with the Si substrate and are considered today among the most interesting candidates to replace SiO2. The ALD technique, to which we have devoted a section detailing the principles, characteristics and advantages over conventional techniques, was often used to test the three oxides.
Al2O3 remains the reference oxide for ALD, as it lends itself well to the basic models of this technique. Yet Al2O3 remains an alternative in the medium term given its slightly higher permittivity compared to SiO2. The other two, more interesting from this point of view, are unfortunately more difficult to handle at the technological level for the conformity of the deposit, in particular in the initial phase. The main difficulty remains the formation of oxide nanocrystals from the initial phase of the deposition, which induces leakage currents through the oxide along the grain boundaries between the nanocrystals. This rather complex problem has been little studied and the proposed mechanisms have not been studied explicitly by ab initio calculation. However, the reactions of ALD precursors with water constitute a very good start for the understanding of the formation of these oxides. In this thesis we approached this complex subject in a less conventional way, by trying to answer several problems and specific growth conditions (temperature in the reaction chamber, concentration of vapors of gaseous precursors, temperature and preparation of the surface of the substrate, gas phase reactions and surface reactions).
In the methodological part, we detailed the principles of the ab initio and DFT methods. In this context, we have focused our discussion on the treatment of electronic correlation and its correct application according to the systems to be studied. We have also devoted a section to methods and numerical algorithms for the optimization of molecular structures, where we have inserted some tips accumulated with experience, in particular for the search for transition states in chemical reactions. Our own work began with an extensive methodological study, using as molecular systems the molecules used as precursors for the formation of the three candidate oxides: Al2O3, ZrCl2 and HfO2. We tested the accuracy of the B3LYP hybrid density functional, by comparison, both with more accurate post Hartree-Fock type methods (CCSD(T) or QCISD(T)) and with different function bases, and with existing experimental data. The calculations were carried out on the static properties, in the fundamental states, as well as on the dynamic properties, of the vibrational spectra of these states. This led us to validate the very reliable B3LYP/TZVP calculation model for the prediction of all the properties studied.
In particular, we are explicitly interested in potential surfaces in the space of strongly anharmonic internal motions of the methyl groups of the TMA, which constitutes a first for the systems in question. Also, we have proposed two methods to calculate the scale factors of the normal modes for different thermodynamic functions and for different temperature regimes. Our results, and in particular the observations that we have made concerning the necessity of the treatment of strongly anharmonic motions for TMA, will serve as very precise and complete data for the study of the kinetics or/and the precise prediction of the thermodynamic properties of the systems. Then we presented our study of the reactions of H2O with the three molecular systems in the gas phase. Three-step hydrolysis mechanisms for TMA, and four-step hydrolysis for ZrCl4 and HfCl4 have been proposed and the results discussed in their most detailed aspects. These mechanisms correspond to conditions of very low water concentration, i.e. residual water in the containment. In particular, we noticed and discussed the strongly anharmonic movements in the formed complexes. We concluded that the reactions of TMA with H2O were exothermic, whereas the corresponding reactions for the two tetrachlorides, ZrCl4 and HfCl4, were found to be endothermic. We also discussed the possible consequences of the exothermicity of TMA reactions with H2O on the surface reactivity. This opens perspectives to study the possible modulation of the growth rate of the film in its initial phase. Subsequently, we presented the study of similar mechanisms, this time between the precursors formed at the surface (SiO2/Si(001)-2x1) in the initial phase of deposition by chemisorption/recombination. First, we made some important remarks from a methodological point of view on the choice and construction of surface aggregate models.
Concerning the results part, we focused our discussion on the main differences and similarities with the results of hydrolysis in the gas phase. We have again concluded to the strong reactivity of H2O with hydroxymethyl aluminum complexes. With regard to Zirconium and Hafnium hydroxychloride complexes, apart from the fact that their surface chemistry is very similar, the endothermic nature of the reactions studied was also confirmed. We have discussed these results with respect to very specific deposition conditions, i.e. low concentrations of OH active sites, and low concentration of water vapour. In the last part of our thesis, we presented and discussed our preliminary results on more complex mechanisms of the reaction of water with surface ALD complexes. These mechanisms, as well as the resulting complexes, are more appropriate for the usual deposition conditions, where the concentrations of the OH sites are high - which induces considerable interactions between the neighboring surface complexes - or high vapor pressure pulses of water. We have modeled such conditions by explicitly treating the effects of cooperative interactions of water molecules in the vicinity of the complexes.
We have presented here the cases of Aluminum and Hafnium. The results revealed mechanisms not yet considered, to our knowledge, and demonstrated the need to question classical models of reactions in ALD, at least for HfO2 (and implicitly for ZrO2, given their very similar chemistry). Even if our study is in an initial phase, and there are certainly other aspects to be discovered, we believe that we have captured one of the essential aspects of reactions with water, and in particular of the hydrolysis cycle. Finally, we proposed for study a reaction mechanism responsible for Cl contamination in ZrO2 and HfO2 films. Our results constitute a very important step in the understanding of ALD growth of these films. However, the conjunction of non-equilibrium thermodynamic constraints, of the non-linear structure of the evolution equations of the macroscopic physicochemical processes and of the nature of the initial state (very flexible), makes the complexity of the evolutionary dynamics of the systems envisaged inconceivably treatable by modeling studies only at the atomic scale. Thus, the modeling of the deposition by ALD of the three oxides must be part of a multi-scale strategy, capable of structuring and coherently interconnecting the results of numerical simulations at different scales. In this context, firstly, the ab initio results obtained in this work will be used to parameterize a Kinetic Monte Carlo simulation software, a first version of which, incorporating mechanisms appropriate to ALD boundary conditions, is already available at LAAS-CNRS. Work is currently underway to improve this software.
A Holistic Investigation of Alternative Gate Stack Materials for Future CMOS Applications
High dielectric constant (high-k) insulators and metal gate electrodes are important for advanced MOS devices to limit gate leakage by increasing gate capacitance with ultimately thicker films and eliminate poly-depletion & dopant diffusion, respectively. Reactions between dielectric/substrate and gate electrode/dielectric during deposition or postdeposition processing lead to an increase in interfacial layer formation, and the mechanisms that control the changes need to be well understood. We investigate yttrium-based and hafnium-based high-k dielectrics and ruthenium-based gate electrodes formed by various processing methods such as physical vapor deposition (PVD), chemical vapor deposition (CVD), and atomic layer deposition (ALD) on Si(100). Characterization techniques include IR, XPS, TEM, EELS, AES, and IV and CV electrical analysis. During deposition and postdeposition treatments the interfaces have some extent of interfacial layer formation. The extent of the intermixing depends on substrate surface preparation, process conditions, and annealing conditions. The transition metal alluminate dielectrics show evidence on flatband voltage tuning via charge compensation. Also, the ruthenium gate electrodes show that process condition can have a direct effect the electronic and chemical properties of MOS structures such as in-situ versus ex-situ capacitor fabrication and the role of subsurface adsorbed oxygen in ruthenium.
Understanding and optimization of gas sensors based on metal oxide semiconductors
Solid-state sensors are one of the most effective tools for detecting toxic and combustible gases, and semiconducting tin oxide is the most widely used material. However, present understanding of the mechanism of gas detection is still immature, and disadvantages such as lack of reproducibility and insufficient sensitivity are frequently observed. This research is aimed at understanding the sensing mechanism of metal oxide semiconductor based gas sensors fabricated by atomic layer deposition (ALD) techniques, and exploring the ways to optimize their sensing performance. The ALD of tin oxide thin films has been examined using in situ quartz crystal microbalance (QCM) and Fourier transform infrared (FTIR) techniques. The SnOx films were deposited using sequential exposures of SnCl4 and H2O2 at temperatures from 150-430ºC. The linear growth of the tin oxide ALD films was observed by both the mass gain during QCM measurements and the background infrared absorbance increase during FTIR investigations. A growth rate of ~0.7 Å/cycle at 325 ºC was achieved assuming a density of 6.9 g cm-3. Additional ex situ surface analysis such as X-ray photoelectron spectroscopy (XPS), Auger electron spectroscopy (AES), X-ray diffraction and Atomic force microscope (AFM) results revealed that the SnOx ALD films deposited on Silicon wafers were sub-stoichiometry tetragonal phase polycrystalline SnO2 with very smooth surface. The gas sensing process of O2 and CO on ultra thin tin oxide ALD films were studied by in situ FTIR and electrical measurements. Under oxygen, the background absorbance decreases which is consistent with resistivity increase, the sensing process is slow and may be companied with diffusion process; under CO, the background absorbance increases which is consistent with resistivity decrease, whereas the process is quick compared with the oxygen process, showing it is not a complete reverse process of oxygen response. It is also shown that oxygen is not necessary for CO sensing process. The temperature shows a complicated effect on the response of ultra thin SnO2 gas sensors to O2 and CO gases. The thickness effect sensitivity was studied using hotplate prototype gas sensor. The sensitive films with various thicknesses were deposited on the hotplate and the gas sensing experiemnts were conducted under various CO and O2 concertrations. The highest sensitivity was obtained when film thickness is around 25 angstrom, which is the Debye length. When the thickness of the sensitive film exceeds the Debye length, the resistance of the underlayer plays a important role in the sensitivity and it is hardly influenced by the sensing process which occurs on the surface; When the thickness of the sensitive film is less than the Debye length, the whole film will be influenced by the surface gas sensing processes. A mathematic model describes the effect of film thickness on sensitivity. The model shows consistance with the experiment results for sensitive films with thickness exceeds the Debye length.
Theoretical Investigations of Boron Related Materials Using DFT
In the history of Chemistry, materials chemists have developed their ideas mainly by doing experiments in laboratories. The underlying motivation for this laboratory work has generally been ?sure curiosity or the ambition to fmd a solution to a specific problem. Minor changes in the composition or structure of a material can cause major changes in its properties. The development of powerful computers has now opened up the possibility to calculate properties of new materials using quantum mechanical methods. The Chemistry of different boron-related materials has been evaluated in this thesis by Density Functional Theory (DFT). Cubic boron nitride (c-BN) is a most interesting material for the microelectronics and tool industry. During thin film deposition of c-BN, several problems arise which most often result in unwanted BN isomorphs. Chemical processes at the (110) and (111) surface of c-BN have been investigated in order to shed light upon some of these complex processes. Typically adsorption energies and surface reconstruction were found to differ significantly between the two surfaces. Other materials investigated are layered transition-metal diborides (MeB,). Incorporation of transition-metal atoms into elemental boron in its most fundamental structure, it-boron, has also been investigated. The calculations on Mek focused on the stability of the planar compared to the puckered structure of Me1:12. Stability was investigated by calculating Density of States (DOS) and bond populations. Deviations in the cell parameters from their ideal values were also considered. A separate project concerned reactivity of the TiB2(00 I ) surface. Molecular and dissociated adsorption energies and adsorption geometries were calculated for 1-12, 11,0 and O.. It was concluded that the titanium surface was more reactive than the boron surface and that the adsorption energies were comparable to or stronger than other well known surface-active compounds like TiO2.
The microstructure and electrical property of HfO2/Al2O3 films deposited by atomic layer deposition
Synthesis and quantum-chemical study of vanadium oxide structures on the silica surface and their interactions with pairs of VOCl3 and H2O
1. For the first time, a comprehensive experimental and quantum-chemical study of vanadium-oxygen structures chemically bonded to the Si02 surface by a different number of Si-0-V bonds was carried out, which made it possible to describe the spectral, energy, and adsorption characteristics depending on their stoichiometry and local structure.
2. It is shown that for vanadium-containing clusters built on the basis of the minimal model of the silanol group - USi-OH - the spectral, structural and energy characteristics are predicted at a semi-quantitative level.
3. Quantum-chemical analysis showed that the energy effect of the addition of vanadium-oxygen groups depends on their functionality, and in the absence of steric hindrances, the formation of polyfunctional groups is energetically more favorable.
4. The possibility of spectral identification of vanadium-oxygen structures of different functionality has been experimentally shown and quantum-chemically substantiated: in the region of 920-940 cm"1, one should expect the manifestation of Si-OV stretching vibrations of vanadium-oxygen structures that form two and three bonds with eighteen the surface of the substrate, and in the range of 950-970 cm "1 - monodentant groups with a single Si-0-V bond.
5. On the basis of diffuse reflectance electron spectroscopy, adsorption studies and quantum chemical modeling, it has been shown that the interaction of vanadium-oxygen groups with water vapor can lead to competing processes: adsorption interaction and hydrolytic destruction of Si-0-V bonds.
6. Quantum-chemical analysis has shown that the energy effect is successively reduced by the adsorption of water by a hydrogen bond, adsorption by the coordination mechanism, and hydrolytic destruction of Si-0-V bonds, and the latter process may be of an activation nature. At the same time, monodentate vanadium-oxygen groups are characterized by the greatest energy effect during adsorption, but at the same time they are the least resistant to degradation under the action of water.
7. For the first time, a quantum-chemical analysis of possible chemical transformations as a result of two MN cycles has been carried out. In the second MN cycle, it is energetically more favorable to form bidentate vanadium-oxygen groups chemically bonded to structures that form one Si-0-V bond with the silica surface.
Study on atomic layer deposited high-k HfO2 film and reliability problem based on chlorine/carbon residue
Rhodium and cobalt catalysts in the heterogeneous hydroformylation of ethene, propene and 1-hexene
Hydroformylation is an important commercial process for the conversion of alkenes, carbon monoxide and hydrogen into aldehydes to be further used in the production of various chemicals. The industrial processes operate in a homogeneous mode. Therefore, the development of a solid catalyst would solve problems related to catalyst separation. The purpose of this work was to study supported cobalt and rhodium catalysts in heterogeneous hydroformylation both in liquid and gas-phase conditions. The effect of different preparation methods, precursors, support modifications and pretreatments on the characteristics of the catalysts was investigated. Atomic layer deposition (ALD) is a promising technique for the preparation of dispersed Co(A)/SiO2 catalysts using a Co(acac)3 precursor. Higher activity in ethene hydroformylation was obtained with Co(A)/SiO2 catalysts compared to impregnated Co(N)/SiO2 catalyst prepared from nitrate precursor. The dispersion, and consequently the activity and oxo-selectivity of the Co(A)/SiO2 catalyst, was further improved by inert handling of the catalyst. Moreover, by varying the metal content of the Co(A)/SiO2 catalysts, a clear correlation between metal dispersion and oxo-selectivity was found. The basic AlN modification of the silica support did not enhance hydroformylation activity due to low dispersion of the Co(A)/n⋅AlN/SiO2 catalysts. For the carbon supported catalysts, the best hydroformylation activity was obtained with coconut-shell based Rh/C(C) catalyst. The presence of dispersed active sites and unreduced rhodium enhanced CO insertion, and also unintentional promotion by potassium was possible. Furthermore, without any pretreatment the catalyst exhibited even better propanal yields than with hydrogen pretreatment, apparently due to the better dispersed active sites. Pretreatment with carbon monoxide partially blocked the catalyst surface with carbonaceous residues, which improved CO insertion selectivity, but suppressed the overall activity. The fibrous polymer-supported Rh-phosphine catalyst, FibrecatTM, prepared using a Rh(acac)(CO)2 precursor, was the most promising rhodium catalyst in ethene hydroformylation: high propanal selectivity (95%) and high activity were obtained under the mild reaction conditions of 100 ºC and 0.5 MPa. The 31P NMR characterisations suggested the formation of both a Rh-monophosphine species, Rh(acac)(CO)(PS-PPh2), and a Rh-bisphosphine species, Rh(CO)2(PS-PPh2)2, on FibrecatTM, which were transformed in contact with CO/H2 to the active Rh-carbonyl hydrides. In the liquid-phase hydroformylation of 1-hexene, the activity of the Rh/C catalysts appeared to correlate with the support: the larger the pores, the better the mass transfer and the higher the activity. In addition, C21 products were only formed on a support with sufficiently large pores – an indication of the heterogeneous functionality of the catalysts. With the carbonyl based cobalt catalysts, problems were encountered with the catalyst preparation and handling procedure due to the air sensitivity of the carbonyl precursors. The Co/SiO2 catalysts were stable in gas-phase hydroformylation at 173 °C and 0.5 MPa, whereas Rh/C catalysts lost 10-30% of the metal deposited, mostly due to the formation of volatile carbonyls. However, at a lower temperature, i.e. 100 °C and 0.5 MPa, no volatile carbonyls were formed on FibrecatTM, as confirmed by quantitative 31P NMR characterisations. In liquid-phase conditions, 20–50% of the metal deposited was dissolved from the cobalt and rhodium catalysts. Therefore, the stability of the catalysts in hydroformylation was related to the ability of the catalytic metal to form volatile or soluble carbonyls and thus, to the reaction conditions used.
Molecular layer deposition of poly(p-phenylene terephthalamide) films using terephthaloyl chloride and phenylenediamine
Ultrathin polymer films can be fabricated using the gas phase method known as molecular layer deposition (MLD). This process typically uses bifunctional monomers in a sequential, self limiting reaction sequence to grow conformal polymer films with molecular layer control. In this study, terephthaloyl chloride (TC) and phenylenediamine (PD) were used as the bifunctional monomers to deposit poly(p-phenylene terephthalamide) (PPTA) thin films. 3-aminopropyl trimethoxysilane (APMS) or ethanolamine (EA) was used to functionalize the surface to prepare an amine-terminated surface prior to the PPTA MLD. The surface chemistry and growth rate during PPTA MLD at 145°C were studied using in situ transmission Fourier transform infrared (FTIR) spectroscopy experiments on high surface area powders of SiO2 particles. PPTA MLD thin film growth at 145°C was also examined using in situ transmission FTIR experiments on flat KBr substrates with an amine-terminated Al2O3 ALD overlayer. The integrated absorbance of the N-H and amide I stretching vibrations was measured and used to determine the thin film thickness. X-ray reflectivity (XRR) experiments were also employed to measure the film thickness after PPTA MLD at 145°C and 180°C. The experiments revealed that TC and PD reactions displayed self-limiting surface chemistry. The surface species alternated with sequential TC and PD exposures and the PPTA MLD films grew continuously. However, the growth rates per MLD cycle were less than the ideal expectations and varied between 0.4-2.9 Å per TC/PD reaction cycle. The lower growth rates are explained by the growth of a limited number of polymer chains on the substrate. The variability in the growth rate is attributed to the difficulties with the bifunctional monomer precursors. Alternative surface chemistries for polymer MLD are proposed that would avoid the use of bifunctional monomers.
Functional Textiles via Self-assembled Nanolayers and Atomic Layer Deposition
The ability to create novel inorganic-organic-metal ordered structures with molecular level precision opens the possibility of developing multifunctional textiles for a myriad of applications including active filtration, bio-separation of proteins, catalytic mantles, and electronic fabrics as well as novel barrier and anti-counterfeiting materials. Due to the high curvature and heterogeneous nature of textile fibers, existing surface modification technologies are not capable of providing complete coverage of a fiber/fabric surface. The use of self-assembly techniques and self-limiting reactant adsorption processes offer the possibility of achieving fully conformal, uniform functionalization of textile fibers of any continuous shape. Atomic layer deposition and electrostatic self-assembly have been used in the semiconductor industry to produce uniform self-organized molecular assemblies over large areas of uniform and clean surfaces such as silicon wafers. However, the use of these techniques in textiles has been largely unexplored. The goal of this research was to determine the feasibility of using layer-by-layer and atomic layer deposition as methods of textile modification. This research has also investigated the optimum processing conditions that allow the selective and controlled deposition of organic, inorganic, and metallic substances on textile substrates via selfassembled nanolayers and atomic layer deposition techniques.
Fabrication of microphotonic waveguide components on silicon
This thesis reports on the development of silicon-based microphotonic waveguide components, which are targeted in future optical telecommunication networks. The aim of the work was to develop the fabrication of silicon microphotonics using standard clean room processes which enable high volume production. The waveguide processing was done using photolithography and etching. The default waveguide structure was the rib-type, with the waveguide thickness varying from 2 to 10 µm. Most of the work was done with silicon-oninsulator (SOI) wafers, in which the waveguide core was formed of silicon. However, the erbium-doped waveguides were realised using aluminium oxide grown with atomic layer deposition. In the multi-step processing, the basic SOI rib waveguide structure was provided with additional trenches and steps, which offers more flexibility to the realisation of photonic integrated circuits. The experimental results included the low propagation loss of 0.13 and 0.35 dB/cm for SOI waveguides with 9 and 4 µm thicknesses, respectively. The first demonstration of adiabatic couplers in SOI resulted in optical loss of 0.5 dB/coupler and a broad spectral range. An arrayed waveguide grating showed a total loss of 5.5 dB. The work with SOI waveguides resulted also in a significant reduction of bending loss when using multi-step processing. In addition, a SOI waveguide mirror exhibited optical loss below 1 dB/90° and a vertical taper component between 10 and 4 µm thick waveguides had a loss of 0.7 dB. A converter between a rib and a strip SOI waveguides showed a negligible loss of 0.07 dB. In the Er-doped Al2O3 waveguides a strong Erinduced absorption was measured. This indicates potential for amplification applications, once a more uniform Er doping profile is achieved.
Deposition behavior and dielectric properties of the Ti-based oxide films for memory devices
High dielectric constant (high-k) - TiO2 thin films were deposited by Atomic Layer Deposition (ALD) with Ti(Oi-C3H7)4 (TTIP) and O3 as metal and oxygen source. TiO2 is well known as material having several polymorphs : rutile and anatase. Dielectric constant of anatase is 45 along a-axis and 25 along c-axis, respectively. On the other hand, rutile structured TiO2 have large dielectric constants at room temperature (170 along c-axis and 86 along a-axis). Although TiO2 thin films grown by ALD have been extensively studied, most of the TiO2 films grown by ALD have anatase structure, on the other hand, there are few reports on the formation of rutile-structured TiO2 films. However, in this study, the growth of rutile TiO2 thin films on Ru electrodes, having a k-value of 83-100, by using ALD technique at a growth temperature of 250 ℃ is reported. The structural compatibility of the RuO2 that was in-situ formed by the strong oxidation power of O3 with rutile TiO2 may constitute the main reason for obtaining rutile structured TiO2 with the high εr value from the O3-TiO2/Ru samples. Also, TiO2 thin films were grown on O3 pre-treated Ru electrodes by atomic layer deposition method with TTIP and H2O as reactants. TiO2 film grown on O3 pre-treated Ru electrode was crystallized in to rutile structure whereas crystalline structure of TiO2 film on Ru electrode without O3 pre-treatment was anatase and the dielectric constant of that TiO2 film was approximately doubled in the value without O3 pre-treatment.
It verifies that the growth of rutile structured TiO2 films on Ru electrodes is caused by structural compatibility with RuO2 formed in the interface. The crystallization behavior of TiO2 films was also promoted due to the local epitaxy growth.
For the application of the material and ALD process to DRAM devices with three-dimensional structures, contact hole type 3D MIM capacitors composed of Ru/TiO2/Ru layers were fabricated with different hole diameters and distances between the holes. The grown films exhibited a very high bulk k value (~100) due to the formation of randomly oriented rutile phase material. The conformity in film thickness and dielectric properties over the entire structured surface area was confirmed by capacitance variation vs. hole surface area experiments.
The equivalent oxide thickness of TiO2 thin films could be reduced up to 8 Å and the leakage current density of the films was less than 10-7 A/cm2 at the applied voltage of 0.8 V. Large leakage current of TiO2 thin films may be induced by low schottky barrier height of TiO2. In order to enhance the schottky barrier height, variation of the properties of the TiO2 films according to O3 concentration and feeding time were investigated. However, n-type of nature of TiO2 films did not change by the variation of the O3 concentration and feeding time even though the atomic O/Ti ratio of the films analyzed by XPS was about 2.2. Bulk properties such as density, crystalline structure, and composition were not also varied from the variation of the O3 concentration and feeding time. However, the higher O3 concentration and the longer O3 feeding time, leakage current of the films increased by increase of the roughness, which was induced by oxidation of Ru due to strong oxidation potential of O3.
Doping of Al ions in the TiO2 films were performed in order to improve the electrical properties eventually. Al and Ti precursor feeding ratio could control Al concentration in the films and Al ions were uniformly distributed in the films. The growth rate of Al-doped TiO2 films decreased with increasing Al precursor feeding ratio. It indicated that chemisorption site density of Ti precursor onto the Al-O layer might be lower than that of Ti precursor onto the Ti-O layer.
Although the dielectric constant of the Al-doped TiO2 films decreased with increasing the Al precursor feeding ratio, the dielectric constant of films which is in the range from 47 to 81, is higher than that of un-doped anatase structured TiO2, It means that the crystalline structure of Al-doped TiO2 films is not anatase but rutile structure after even Al doping. The rather higher leakage current of TiO2 films, which were induced by low Schottky barrier height, remarkably decreased by increasing the Schottky barrier height with the Al doping. In addition, leakage current density of the films was further improved by smoothing the film surface using a longer O3 purge time. Consequently, a minimum toxeq. of 4.8 Å with leakage current density < 1 x 10-7A/cm2 at applied voltage of 0.8 V. were achieved.
However, it is important to control proper Al concentration in the films through the variation of Al/[Al+Ti] precursor feeding ratio, because excess Al ions in the film generate defects like the dipole complexes.
Conduction mechanisms in thin atomic layer deposited films containing TiO2
The present study was carried out in order to determine the conduction mecha-nisms in thin atomic layer deposited TiO2-containing films. For this purpose, MIM and MIS stacks with thin TiO2 and Al203-TiO2 films were prepared by ALD method. The electrical characteristics of resulting stacks were related to phase, chemical and morphological composition which in turn were influenced by the deposition parameters and electrode materials. The effect of post-deposition annealing on the electrical properties was also studied. The analysis of results was carried out on the basis of a number of samples prepared at the same conditions. As a rule, in the case of Mo/Ti02/A1 stacks, space charge limited currents were assigned as dominant conduction mechanism and the electrodes had only slight effect on the currents. The current densities were determined by the TiO2 layer and depended strongly on deposition parameters. At deposition tempera-tures higher than 200°C, the films grew polycrystalline and possessed extremely high leakage currents. At lower deposition temperatures the films grew domi-nantly amorphous and became more insulating. The decrease in temperature increased the amount of defects which further decreased the leakage currents. At the same time, the long term stability also decreased. Besides the growth temperature, the currents depended also on the precursor chemistry. The annealing procedure used in the present study did not improve the insulating properties of TiO2 films in metal-insulator-stack. In the case of some Mo/Ti02/A1 stacks the interface layer between aluminum electrode and TiO2 became insulating. The insulating layer controlled the leakage currents and complicated the analysis of conduction mechanism. Similar insulating layer appeared also in the case of Si substrate. Quality of the Si substrate, i.e. the presence of SiO2 interfacial layer between TiO2 and Si substrate had a significant effect on the conductivity of the TiO2-based capacitor stacks. Numerical calculations were used to account the effect of interface layers on the conduction mechanism. The calculations indicated that at low voltages, trap assisted tunneling through TiO2 layer was prevailing whereas at higher voltages the tunneling through thin interface layers dominated. The comparison of calculations and experimental results allowed one to evaluate the affmity of our TiO2 films which was between 3.8-4.0 eV. Use of electrodes with higher work-function decreased the current through metal-insulator-metal stacks. In the case of Au electrode, Fowler-Nordheim emission through Au/TiO2 barrier controlled the currents. In the case of Pt electrode, tunneling trough traps apparently reduced the effect of higher barrier at Pt/TiO2 interface and the conductivity of stacks was controlled by Poole-Frenkel effect. The latter result highlights the influence of electrode preparation teclmology on the dominant conduction mechanism.
The use of Al203 together with TiO2 in mixture and nanolaminate con-figurations resulted in more insulating films. Both experimental results and numerical calculations demonstrated that the insulating properties of Al203-TiO2 mixture and laminate films will still remain inferior to pure Al203 in MIS structures. Nevertheless, the use of electrodes with higher work function electrodes would make TiO2 containing films more attractive due to higher permittivity value.
Chemical structure and the role of electron-excited states in the properties of oxides
Atomic layer deposition on nanoparticles in a rotary reactor
Challenges are encountered during atomic layer deposition (ALD) on large quantities of nanoparticles. The particles must be agitated or vigorously mixed to perform the ALD surface reactions in reasonable times and to prevent the particles from being agglomerated by the ALD film. The high surface area of nanoparticles also demands efficient reactant usage because large quantities of reactant are required for the surface reactions to reach completion. To address these challenges, a novel rotary reactor was developed to achieve constant particle agitation during static ALD reactant exposures. In the design of this new reactor, a cylindrical drum with porous metal walls was positioned inside a vacuum chamber. The porous cylindrical drum was rotated by a mag- netically coupled rotary feedthrough. By rotating the cylindrical drum to obtain a centrifugal force of less than one gravitational force, the particles were agitated by a continuous “avalanche” of particles. The effectiveness of this rotary reactor was demonstrated by Al2O3 ALD on ZrO2 particles. A number of techniques including transmission electron mi- croscopy, Fourier transform infrared spectroscopy, scanning Auger spectroscopy and x-ray photoelectron spectroscopy confirmed that the Al2O3 ALD film confor- mally coats the ZrO2 particles. Combining static reactant exposures with a very high surface area sample in the rotary reactor also provides unique opportunities for studying the surface chemistry during ALD. Sequential, subsaturating doses can be used to examine the self-limiting behavior of the ALD reactions in the rotary reactor. This dosing method is the first demonstration of self-limiting ALD on bulk quantities of nanoparticles. By combining these sequential, subsaturating doses with quadrupole mass spectrometry, ALD reactions can be analyzed from the gas phase using full mass spectrum analysis. The reaction products are present in a high enough concen- tration to discern a gas phase mechanism for reactions which previously only had surface studies as mechanism determination and characterization.
Atomic Layer Deposition of titanium, zirconium and hafnium dioxides: growth mechanisms and properties of thin films.
The research described in this thesis allowed comparison of several ALD processes for deposition of TiO2, ZrO2 and HfO2. The processes that were studied included those described earlier as well as new ones (TiOC3H7)4-H2O2, ZrC14-H2O-H2O2 and Hf14-02) reported in the original publications of this thesis for the first time. For the TiOC3H7)4-H2O2 and ZrC14-H2O-H2O2 processes and also for several earlier-known ALD processes the real-time characterization of the reaction mechanisms was performed for the first time. The results of the work and comparison of those with literature data demonstrated that chlorides were the most stable metal precursors from those studied so far. They could be used in wide ranges of deposition temperatures and showed high reactivity in surface reactions.
The dependence of the growth rate on the substrate temperature was demonstrated to be in agreement with the changes in the growth mechanism, when crystallization did not influence the surface roughness and adsorption of precursors. In the opposite cases, the effect of crystallization on the growth rate might even exceed the changes related to variations in the mechanisms of exchange reactions. Most significantly the crystal growth influenced ALD of Tio, films. Tio, of the anatase phase grew markedly faster than the amorphous TiO2 phase did. This led to significant surface roughening of the TiO2 films, which contained mixtures of amorphous and anatase phases. Faster growth of anatase and the increase of the surface area with surface roughening resulted in a dramatic growth-rate increase with the transition from the amorphous to anatase phase. This kind of crystallization-related increase of the growth rate was observed with the increase of the growth temperature as well as film thickness. Thus, a common assumption that the film thickness is proportional to the number of ALD cycles employed does not apply in the cases, when the degree of crystallinity increases and the texture becomes more developed with increasing film thickness. The development of crystallinity and texture with increasing film thickness is, however, a very usual phenomenon in ALD of polycrystalline thin films.
The growth rate of ZrO2 and HfO2 thin films did not depend on crystallization as strongly as the growth rate of TiO2 did. Nevertheless, evidence of this kind of effect was found in original studies of this thesis as well as in publications of other authors. The studies performed also demonstrated that the choice of metal precursors and deposition temperature significantly influenced ALD of HfO2 in the initial stage of the deposition on silicon substrates. A marked delay and the three-dimensional nature of the film growth was observed in the high-temperature chloride processes. Much more uniform growth without measurable delay was obtained for the iodide-based and low-temperature (300°C and lower) chloride-based ALD processes.
Crystallization of ZrO2 and HfO2 films in the ALD processes caused an expected increase of the optical density and dielectric constant. In the case of TiO2, by contrast, inhomogeneous crystallization of non-epitaxial films sometimes resulted even in the decrease of the mean density compared with that of amorphous films. The optical density of epitaxial films was, however, always higher than that of the amorphous phase and reached the values of respective single crystals.
The optical band gap of amorphous TiO2 was found to be wider than the band gaps of crystalline TiO2 phases. On the contrary, the band gaps of amorphous phases of ZrO2 and HfO2 films were comparable to or even narrower than the band gaps determined for crystalline phases of corresponding oxides. Optical studies also revealed that the absorption spectra of monoclinic ZrO2 and HfO2 phases markedly differed from the absorption spectra of amorphous, cubic and tetragonal phases. Although similar differences between the absorption spectra of amorphous and crystalline (monoclinic) HfO2 films have recently been observed in works of other authors, too, and explanations to these differences given, verification of the main reasons for this effect needs further studies.
Atomic layer deposition of multicomponent oxide materials
Atomic layer deposition (ALD) is a method for thin film deposition which has been extensively studied for binary oxide thin film growth. Studies on multicomponent oxide growth by ALD remain relatively few owing to the increased number of factors that come into play when more than one metal is employed. More metal precursors are required, and the surface may change significantly during successive stages of the growth. Multicomponent oxide thin films can be prepared in a well-controlled way as long as the same principle that makes binary oxide ALD work so well is followed for each constituent element: in short, the film growth has to be self-limiting. ALD of various multicomponent oxides was studied. SrTiO3, BaTiO3, Ba(1- x)SrxTiO3 (BST), SrTa2O6, Bi4Ti3O12, BiTaO4 and SrBi2Ta2O9 (SBT) thin films were prepared, many of them for the first time by ALD. Chemistries of the binary oxides are shown to influence the processing of their multicomponent counterparts. The compatibility of precursor volatilities, thermal stabilities and reactivities is essential for multicomponent oxide ALD, but it should be noted that the main reactive species, the growing film itself, must also be compatible with self-limiting growth chemistry. In the cases of BaO and Bi2O3 the growth of the binary oxide was very difficult, but the presence of Ti or Ta in the growing film made self-limiting growth possible. The application of the deposited films as dielectric and ferroelectric materials was studied. Post-deposition annealing treatments in different atmospheres were used to achieve the desired crystalline phase or, more generally, to improve electrical properties. Electrode materials strongly influenced the leakage current densities in the prepared metal–insulator–metal (MIM) capacitors. Film permittivities above 100 and leakage current densities below 110-7 A/cm2 were achieved with several of the materials.
Atomic layer deposition of binary and ternary lead and bismuth thin films
This thesis describes the deposition of binary lead oxide and ternary lead titanate, lead zirconate, bismuth silicate, and bismuth titanate films by atomic layer deposition (ALD) and characterization of structural, compositional and surface properties of the films. The first part of the thesis reviews the principles of the ALD technique and the relevant literature on perovskite oxides and films and the deposition of lead and bismuth films by ALD, and the second part summarizes the experimental work reported in the five appended publications. On the basis of the binary lead oxide depositions, the Ph4Pb/O3 process was chosen for the ternary oxide studies. Careful optimization of the pulsing ratio of the binary oxides allowed processing of stoichiometric perovskite PbTiO3 and PbZrO3 thin films. Crystalline PbTiO3 on Si(100) was detected after annealing at 600 °C. In the case of lead zirconate, the perovskite phase (PbZrO3) was obtained on SrTiO3(100) after annealing at 600 °C. In both cases, a slight excess of lead enhanced the crystallinity. Roughness values were nevertheless higher than values obtained in binary processes. A new bimetallic precursor Bi(CH2SiMe3)3 was introduced for the deposition of bismuth silicate. With ozone as oxidizing agent, ALD-window for Bi-Si-O thin film growth was found at 250-350 °C. The Si to Bi atomic ratio in this region was about 2. Addition of a second bismuth precursor, BiPh3, increased the bismuth content. Combination of the BiPh3/O3 process and the Ti(O-i-Pr)4/H2O process allowed successful deposition of bismuth titanate. Good control of the film stoichiometry was achieved at the deposition temperature of 250 °C. Both as-deposited ternary bismuth oxides were amorphous. After annealing at 600 °C, the a-axis-oriented Bi2SiO5 phase was detected. Higher annealing temperatures were necessary for bismuth titanate. The most textured film of Bi4Ti3O12 was obtained in N2 atmosphere at annealing temperature of 1000 °C. Roughness values of the thin films were reasonable, being in the range of 0.3-1.3 nm.
Aluminum oxide and tungsten atomic layer deposition on polymers and nanoparticles
Thin solid films are standard components in a wide variety of technologies such as integrated circuits, wear resistant coatings, energy cells, displays, and micro-electromechanical devices. This work explores four principle technology needs in thin film materials research: inorganic gas diffusion barriers on organic polymer encapsulation, thin nucleation layers to seed film deposition, metal conduction layers on dielectric polymer particles incorporated into bulk electromagnetic interference shield structures, and low oxygen content transition metal coatings on cobalt nanoparticles incorporated into bulk hardmetal. The fabrication of these nanometer dimensioned thin film structures requires the atomic level thickness control and conformability of the Atomic Layer Deposition (ALD) method. An Al2O3 ALD inorganic diffusion barrier on organic polymers is fabricated and characterized to elucidate the general mechanism of deposition on porous polymer substrates. The model developed for inorganic thin film growth on organic polymers is based on extensive Quartz Crystal Microbalance (QCM) studies and involves precursor diffusion into the near surface region, nucleation cluster formation, cluster coalescence to form an impermeable barrier, and subsequent thin film growth above the surface. A W ALD conductive layer is fabricated and characterized on polymer films and polymer particles. X-Ray Reflectivity (XRR) and X-Ray Photoelectron Spectroscopy (XPS) studies reveal that W ALD is greatly facilitated by an Al2O3 ALD nucleation layer and resistivity measurements affirm the conductive nature of thin tungsten films on polymers. A W ALD coating is fabricated on hydrogen reduced cobalt nanoparticles and cobalt thin films and a model of the oxygen content of the particles is developed based on geometry, profilometry, oxygen analysis, and XPS studies. This work demonstrates that Al2O3 and W ALD thin films are ideal components in thin film technologies with polymers and nanoparticles.
A study on the two-step atomic layer deposition for TaN thin films
A study on the step coverage modeling of thin films in atomic layer deposition
Thermodynamic and experimental studies of ALD (Atomic Layer Deposition) of TaN and of its organometallic precursor PDMAT, Ta[N(CH3)2]5, used in microelectronics
The continued miniaturisation of transistor components is confronting scientists with increasingly difficult technological nodes to solve. In particular, the integration of the copper diffusion barrier in interconnects requires a change of process associated with the use of organometallic precursors, which are more reactive at low temperatures (of the order of 250 °C), to solve compliance problems. Thus, the present work aimed to advance the understanding of the growth of tantalum nitride films by ALD using the organometallic precursor PDMAT, Ta[N(CH3)2]5, and ammonia. The ambition to understand the deposition processes is not new. This understanding requires knowledge of the gaseous species that are transported through the lines and also those that reach the substrate. Many studies on halogenated precursors used in ALD and CVD exist. The particularity of the ALD process over the classical CVD process is the non-interaction of the precursors with each other, which aims at "eliminating" the gas phase reactions between precursors and facilitates part of the study. However, the use of organometallic precursors such as PDMAT makes the understanding of the growth mechanisms significantly more complex due to the complex structure of the precursor and the small number of studies and therefore data reported in the literature. We have conducted parallel modelling/development/characterisation actions combining experimental thermodynamics, modelling and experimentation on a prototype ALD reactor. Different models - ab-initio, statistical, dimensional - have been tested and allow in some cases to estimate the missing thermodynamic data for organometallics. In particular, the molecule Ta[N(CH3)2]4 could be studied more seriously in order to deduce an enthalpy of formation independently. The importance of calorimetric measurements of the enthalpy of formation of solids or liquids should also be noted, provided that their chemical "purity" and/or molecular composition can be attested at the same time. Thermodynamics is fully useful in understanding the mechanisms and allows us to know the state of equilibrium. Indeed, the vaporisation of organometallic precursors in bubblers is at thermodynamic equilibrium. However, given the injection times of the reagents used in ALD reactors, intermediate states may exist due to slower gas decomposition or solid precipitation kinetics, not predicted by thermodynamics. In order to study the behaviour of the precursor PDMAT in the gas phase as a function of temperature, we used the SIMAP localized mass spectrometer.
As PDMAT is an extremely reactive molecule in contact with the atmosphere, a new sealed effusive reactor adapted to the mass spectrometer was developed. This reactor allows the study of saturation vapour pressures when mounted with a single effusion cell. It also allows the analysis of the thermal cracking of the vapours of the organometallic precursor studied when it is set up with "tandem" cells, consisting of an evaporation cell and a cracker. The particularity of the effusion/evaporation cell is that it can be loaded with precursor under a glove box (controlled atmosphere), closed and kept tight during the assembly of the reactor in the desired configuration and the evacuation of the reactor. The cell is then opened remotely and allows the spectrometric study. This cell can also be weighed for calibration by mass loss. The operation of the reactor was validated by performing saturation vapour pressure measurements of a well known organometallic, Y(tmhd)3 and spectrometric measurements with mercury in both configurations against physical flow models. The present spectrometric study of the vaporisation and thermal cracking of the precursor showed that: - PDMAT in solid form at room temperature vaporises as 3 gaseous species Ta[N(CH3)2]5, Ta[N(CH3)2]4 and O-Ta[N(CH3)2]4 - the Ta[N(CH3)2]4 molecule remains by far the most stable gaseous species up to 400°C during vaporisation and cracking. - the decomposition products, mainly the amine compound HN(CH3)2, are derived from the cracking of PDMAT to Ta[N(CH3)2]4 or TaN3C6H18. - The deposits observed in the cracker are mixtures of Ta, O, N and C but we cannot certify that they are defined compounds or solid solution. All this allowed us to perform some thermodynamic simulations of the ALD process. It then appeared that the amine HN(CH3)2 in question observed only exists because its decomposition step has slow kinetics (>1s) and that it is therefore a transition species. These simulations are still incomplete because species such as TaN3C6H18 are not taken into account in the calculations due to a lack of thermodynamic data. Prospects for improving the spectrometric reactor would be to integrate an additional gas introduction to study specific and targeted reactions. A cracker operating at thermodynamic equilibrium, e.g. by increasing the residence time, would be valuable for studying reactions at thermodynamic equilibrium. Crackers with intermediate residence times would allow the study of different kinetic regimes and in particular the consequences of the pulse times used in ALD deposition. This thesis also describes in detail the ALD reactor designed by AST, a rather complex prototype reactor using a virtual valve. The geometry of this reactor leads to the elaboration of thin films of heterogeneous thickness due to an inhomogeneous distribution of the reagent inputs on the substrate surface. This geometry needs to be improved in order to obtain perfectly conformal thin films (homogeneous in thickness) typical of ALD deposits. Despite the inhomogeneity of the thickness of the deposits, the latter have allowed us to understand the technical and chemical issues related to the implementation of ALD processes. Leads on process optimisation were obtained thanks to spectrometric studies, deposition with PDMAT alone and PDMAT and NH3 and flow simulations. All this explains the difficulties encountered for the deposition of pure TaN, the incorporation of impurities such as O and C, which are difficult to avoid. The negative effect of this contamination on the diffusion barrier performance of these layers remains to be assessed. More surface-based approaches - study of the reactions between the precursors and the substrate - deserve to be explored in greater detail by means of deposition carried out by ALD or CVD, followed in situ by microbalance and/or by qualitative quadrupole spectrometric monitoring of the reactive species. The results show the interest of using the spectrometric tool to understand the growth of thin films by ALD from organometallic precursors. Thermodynamic simulation, spectrometric studies and the elaboration and characterisation of deposits are perfectly complementary techniques for the understanding and control of these emerging and complex processes
Structural and magnetic properties of low-temperature ZnO and ZnMnO layers
I consider the most important achievements of my dissertation: 1) developing a method of low-temperature growth of ZnO layers with using zinc acetate as a zinc precursor (and also as monoprecursor) 2) demonstrating the correlation between the growth temperature and parameters electricity (although this issue is not discussed at length in of this dissertation, was relevant to the project we were carrying out Of the European Union, code-named VERSATILE) 3) development of a technology for obtaining uniform ZnMnO layers decomposes the manganese admixture 4) showing that the layers thus obtained with low contents manganese impurities do not show ferromagnetic signals. At this point, I would like to point out that the developed methodology of growth (low temperature and proper selection of zinc cycles and magnetic ion) gave at the moment very promising results for ZnCoO layers performed outside the field the current hearing.
Spectroscopic Investigation of Hf-Si Oxynitride Alloys and Low Temperature Cobalt Metal ALD
Hf-Si oxynitride alloys were deposited by a remote plasma-enhanced chemical vapor deposition (RPECVD) system using the combination of the process conditions for Si oxynitride and Hf silicate alloys. The N-KLL, O-KLL, and Hf-NVV intensities measured by on-line AES (Auger Electron Spectroscopy) spectra were used to calculate the composition of alloys. The composition of Hf-Si oxynitride alloys can be tuned by controlling the N2 / (N2 + N2O) ratio, Hf source flow rate, and the amount of He dilution. FTIR (Fourier Transform Infrared Spectroscopy) and XPS (X-ray Photoelectron Spectroscopy) measurements were performed off-line and the results were used to investigate changes in film internal structure with (i) composition, and (ii) post-deposition annealing temperature. As deposited alloys show single feature in FTIR spectra, and there is no evidence of metallic Hf-Si, Hf-N, Hf-Hf, or Si-Si bonding in XPS core-level spectra. The (HfO2)X(SiO2)1-X alloys and (Si3N4)x(SiO2)0.5•(1-x)(HfO2)0.5•(1-x) alloys with low Si3N4 concentration (x = 0.07 and 0.17) show changes in FTIR absorption spectra after anneal at 900 ~ 1100 60s ℃ , in Ar. However, (Si3N4)x(SiO2)0.5•(1-x)(HfO2)0.5•(1-x) alloys with high Si3N4 concentration (x = 0.33 and 0.49) show no change in FTIR spectra even after 1100 anneal. ℃ The results of XPS O1s spectra of the pseudo-binary (HfO2)X(SiO2)1-X alloys and the pseudo-ternary (Si3N4)x(SiO2)0.5•(1-x)(HfO2)0.5•(1-x) alloys correspond to the results of FTIR spectra. The chemical phase separation in Hf-Si oxynitride alloys was suppressed when the amount of Si3N4 phase is above 33%. Micro/nanotubes with precisely defined nanoscale walls have attracted considerable attention with a variety of different processes and materials. Since ALD provides excellent step coverage on aggressive topographic structures, ALD has expanded rapidly its application fields. In some cases, ALD can be conducted at the generally lower temperature (~100℃ or less). This makes ALD attractive for coating on temperature-sensitive materials. We explored the low temperature metal ALD process for the fabrication of nanostructures. In this work, Cobalt thin film deposition using atomic layer deposition process sequencing was studied between 30 and 130°C using Co2(CO)8 and H2 gases using on-line quadrupole mass spectrometry and Auger electron spectroscopy. Similar experiments using cobalt cyclopentadienyl dicarbonyl and H2 reactants were also performed between 140 and 350°C. For the dicobalt octacarbonyl precursor, mass spectroscopy and growth rate analysis showed precursor dissociation with non-self-limiting adsorption leading to continuous film growth at temperatures as low as 60°C, whereas the cyclopentadienyl dicarbonyl precursor showed evidence for CO cleavage and volatile Co(cyclopentadienyl) resulting in no film growth until ~300°C. The continuous film growth with the Co2(CO)8 is related to the zero-valent metal center, where no reduction step is required to produce a reactive surface for adsorption. Evidence for Fisher-Tropsch catalytic production of CH4 is observed by mass spectroscopy during the initial cycles of Co film growth.
Remote Plasma Deposition of Metal Oxides: Routes for Controlling the Film Growth
Metal oxides are a class of materials which plays a major role in many present applications, ranging from optical coatings to microelectronics, photovoltaics and gas/moisture diffusion barrier technology. Thin metal oxide films can be obtained using different deposition techniques, such as physical vapor deposition (i.e., sputtering) and chemical vapor deposition. In the present project, an expanding thermal plasma metal organic chemical vapor deposition (ETP-MOCVD) technique was used for the deposition of zinc oxide (ZnO) and aluminum oxide (Al203) thin films. ZnO polycrystalline films have been intensively studied in the recent years as transparent conductive oxides for applications such as, among others, channel/gate layers in thin film transistors or front electrodes in solar cells, as well as applications which require both it and ptype films, i.e., light emitting diodes. Al203 amorphous dielectric films, on the other hand, have shown great potential in high-k applications and, more recently, in gas/moisture diffusion barrier applications. Understanding the thin film growth and controlling it in terms of structure, morphology and opto-electrical properties is a necessary step in order to extend the application range of the deposited layers. In this work the evolution of the AI-doped ZnO (AZO) film properties during growth was investigated by an extensive set of ex situ and in situ techniques. In particular, the dependence of the intrinsic properties (crystallinity, stoichiometry, doping level, etc.) and extrinsic properties (grain size, morphology) on the film thickness was studied and correlated with the electrical characteristics of the deposited layers. As a result, it was shown that the working pressure plays an important role in controlling the development of the electrical and morphological film properties during growth. At 1.5 mbar ("high pressure") the AZO films are characterized by a low nucleation density, a large sheet resistance gradient with film thickness and high root-mean-square values, i.e., >4% of the film thickness. By decreasing the pressure from 1.5 mbar to 0.38 mbar ("low pressure"), the initial layer becomes denser, the sheet resistance gradient is significantly reduced and the films become smoother, i.e., <1% of the film thickness. The sheet resistance gradient and the surface roughness development correlate with the grain size evolution, indicating the transition from pyramid-like at high pressure to pillar-like growth mode at low pressure. The in situ use of the spectroscopic ellipsometry (SE) technique, a novelty in the ZnO field, allowed the real time identification of the growth mode by monitoring the thickness development in the initial growth stage and the roughness evolution during film growth. A slower growth rate was observed for the pyramid-like films during the initial growth phase compared to the bulk, while the pillar-like films exhibited a linear increase in thickness at all stages of growth. A saturation behavior in the roughness evolution for films thicker than 150-200 nm was observed for the pyramid-like structure, while for pillar-like films the roughness scales linearly with the film thickness. The relation between these differences and the two growth modes was validated by comparison with ex situ measurements, such as time-of-flight secondary ion mass spectrometry TOF-SIMS (initial growth) and atomic force microscopy AFM (roughness). Moreover, the SE measurements proved to be useful in determining the in grain electronic properties of the AZO films, which is essential to define the role of grain boundaries in limiting the electron transport in ZnO films. The results obtained demonstrate excellent in grain mobility values, i.e., above 100 cm2/Vs (pyramid-like growth) and 50 cm2/Vs (pillar-like growth), independent of the film thickness. These values are much higher than the ones provided by the ex situ measurements (Hall), which indicates that the limiting factor for the electron transport in these films is the scattering at grain boundaries. Controlling the film growth mode is very important from an application point of view. The low resistivity and high roughness of the pyramid-like films make them suitable as front electrodes in a-Si:H and in pc-Si solar cells applications. However, the sheet resistance gradient with thickness and the low nucleation density makes them unsuitable vvlieti the AZO films are deposited on the solar cell as a substrate or in applications where thinner and smoother layers are required, such as thin film transistors. In these cases the pillar-like films or a combination of the two modes might be more appropriate. Moreover, the film growth studies, both ex Sal and in situ, presented in this thesis, indicate that a valid route for further improving the conductivity of the AZO films is to increase the grain size at the initial stage of film growth by, for example, increasing the substrate temperature or using a ZnO buffer layer as substrate. Another challenge in the ZnO field is to obtain ptype conductivity, which, in combination with the more easily obtainable n-type ZnO, would allow the fabrication of ZnO homojunctions. In this work initial studies on the plasma chemistry and its influence on the doping efficiency were performed in the case of nitrogen-doped ZnO. Because the expanding thermal plasma has a high dissociation degree for N2, allowing a large flux of N radicals and/or N-containing species towards the substrate, it could be an excellent source for p-type N-doping of ZnO films. Nitrogen incorporation in the ZnO films was successfully obtained using this technique. The nitrogen was found to incorporate preferentially as -CEN (nitrile bond), which is electrically inactive. As a consequence, no p-type conductivity was generated in the N-doped ZnO films. The detection of CN presence in the film using infrared spectroscopy is a novelty in the field and it is found to be corroborated by the formation of HCN in the plasma, suggesting an inherent limitation in any deposition process which combines the use of a metalorganic precursor with a highly reactive nitrogen environment. Using the knowledge acquired in this project, a valid route to overcome this limitation can be proposed, i.e., to combine the advantages of both ETP and sputtering techniques, by using a metal or metal oxide target, sputtered in an expanding thermal Ar/N2 plasma environment. The second part of this thesis work was dedicated to extending the applicability of the ETP-MOCVD technique to obtain dense Al203 films at relatively low substrate temperatures (< 400 0C) compared to other CVD processes. While, initially, the ETP-deposited Al203 film properties were found to be rather poor, i.e., low refractive index (<1.5 at 633 nm) and high hydrogen content (>30 at%), a key parameter to obtain film densification was identified. Through the addition of ion bombardment to the ETP-MOCVD process by means of an external rf bias applied to the substrate, films with high refractive index (1.6 at 633 nm) and low hydrogen content (540/0) can be obtained at temperatures even below 150 ciC These films are potentially suitable as water permeation barrier layers on polymers, as preliminary investigations have already indicated.
Plasma-assisted atomic layer deposition: an in situ diagnostic study
The use of in situ spectroscopic ellipsometry (SE) during a variety of atomic layer deposition (ALD) processes was exemplified in this work, clearly demonstrating the merits of the combination of in situ SE and ALD. In situ SE yields accurate information on the film thickness and the growth rate per cycle and it was shown that this information can be used to determine ALD saturation curves, to study initial film growth (nucleation effects), and even to probe half-cycles with a submonolayer sensitivity with respect to the surface chemical species. These aspects are all very relevant for ALD film growth, both in terms of fundamental understanding and in terms of process optimization and control. Additionally, it was shown that in situ SE yields also important information on the material properties during the ALD process when the film is still being deposited. Besides the optical properties such as the refractive index and the optical band gap, also insight into the electrical properties of conductive (metal nitride) films can be obtained non-intrusively. The latter aspect can be used to study the influence of film thickness and ALD growth condition (e.g., the setting of precursor/reactant dosing, deposition temperature, etc) on the electrical properties of the films. Furthermore, the crystalline phase of the thin film materials can be established from the in situ SE measurements and phase transitions can even be probed during the ALD growth process. As is generally valid for ellipsometry measurements, the validity and the accuracy of the information extracted from the measurements depends critically on the interpretation of the data in terms of optical modeling. Corroboration of the results by other (ex situ) techniques is therefore key, especially when addressing absolute values of physical quantities. The situation is mitigated when mainly addressing specific trends in the data such that in situ SE is particularly useful during ALD film growth for process monitoring and control. The value of SE in monitoring the film growth has recently been recognized by ALD tool manufacturers and has led to the development of commercial ALD reactors with integrated in situ spectroscopic ellipsometry capability. It is, therefore, anticipated that in situ SE has a bright application prospect in the field of ALD. Finally we want to note that in situ SE cannot only be used to study, optimize and design ALD processes. The combination of in situ SE and ALD is also very powerful for fundamental studies of physical and chem[1]ical effects related to ultrathin films. The precise growth control and the relatively high level of understanding of the surface chemistry associated with ALD can, e.g., be exploited in studies of the optical properties of surface layers of chemical species or in studies of (quantum) size effects in ultrathin semiconductor and metal films.
Plasma-Assisted Atomic Layer Deposition of Metal Oxides and Nitrides
The atomic layer deposition (ALD) technique has recently gained considerable interest as a suitable method for the fabrication of nanoscale thin films. The virtue of this technique is that the deposition is controlled at the atomic level by self-limiting surface reactions through the alternate exposure of the substrate surface to different gaseous precursors. ALD provides ultimate control of film thickness and has the potential to achieve uniform film properties over the entire substrate surface, even in high aspect ratio structures. Over the past years it has been proven that with ALD high quality, atomically smooth, and conformal thin films of a wide variety of materials can obtained. Currently, several ALD processes are on the verge of being incorporated into the production of devices, such as CMOS transistors and DRAM memory. A recent development to broaden the applicability of ALD is the use of a plasma as an alternative reactant source. Because the activation of the reactive species already takes place in the gas phase, this so-called plasma-assisted ALD, can provide certain benefits. In this thesis work, the plasma-assisted ALD of the metal oxides (Al2O3, Ta2O5 and HfO2) and metal nitrides (TiN) were investigated. For this purpose, a versatile plasma-assisted ALD reactor based on a remote plasma configuration was constructed. To study the plasma-assisted ALD processes, in situ diagnostics were employed. New in this respect was the use of spectroscopic ellipsometry (SE) to measure film thickness in situ and optical emission spectroscopy (OES) to study the electronically excited reaction products in the plasma. Furthermore, also a quartz crystal microbalance and quadrupole mass spectrometer were employed to monitor the mass uptake per half-cycle and the reaction products created, respectively. The composition, microstructure, and electrical properties of the films were determined by ex situ techniques. During the project, the collaboration with Oxford Instruments contributed to the design of one of the first commercially available R&D tools for plasma-assisted ALD, the FlexAL. Currently, a beta version of the FlexAL tool is installed at our university and the first results on the deposition of TiN and HfO2 on 200 mm wafers were reported in this thesis work. The merits of plasma-assisted ALD have been studied and made apparent for the materials investigated. The improvement of material properties by the plasma-based process was demonstrated for the case of TiN. Good material properties in terms of impurity content and electrical resistivity were obtained for TiN, also at a deposition temperature as low as 100 °C. The feasibility of depositing good quality Al2O3, Ta2O5, and HfO2 films by plasma-assisted ALD at low substrate temperatures was also demonstrated, even down to room temperature for the case of Al2O3. The reaction mechanisms of plasma-assisted ALD have been studied for the deposition of Al2O3 and Ta2O5 from metal-organic precursors in which an O2 plasma is used as oxidant source. Two different types of metal-organic precursors, a metal-alkyl (Al(CH3)3) and metal-alkylamide (Ta[N(CH3)2]5), were used. During the O2 plasma exposure, the presence of CO, CO2 and H2O was detected in both processes. Furthermore, the depletion of the O2 source gas indicated the consumption of O radicals. These observations demonstrated that combustion-like reactions in which the surface groups are converted by O radicals into combustion products occur at the surface. Secondly, in the Al2O3 process the detection of CH4 during the O2 plasma exposure indicated that the production of H2O has an effect on the surface chemistry during the Al2O3 deposition process. The produced H2O apparently forms an alternative thermal ALD-like reaction pathway in concurrence with the combustion-like reactions. The possible existence of more reaction pathways is suggested by the presence of C2Hx and CN species during the O2 plasma exposure in the Al2O3 and Ta2O5 deposition, respectively. Additionally, the dissociation and excitation of molecules are other reactions that can take place in the plasma. This was demonstrated by the light emission coming from the plasma during Al2O3 and Ta2O5 processing, which changes in the presence of reaction products released from the surface.
Passivation of GaAs surfaces and fabrication of self-assembled In(Ga)As/GaAs quantum ring structures
This work concentrates on two topics: (i) GaAs surface passivation methods using different materials and (ii) formation of InAs islands on GaAs and transformation of InAs islands into quantum rings (QRs). All the samples are fabricated by metalorganic vapor phase epitaxy and characterized by optical spectroscopy and atomic force microscopy. InGaAs/GaAs near-surface quantum well (NSQW) structures were used in the GaAs surface passivation studies because of their sensitivity to surface states. Ultra-thin InP, Gag GaN layers were grown in-situ on top of the NSQW structure as the passivation layer. As-P and As-N exchange on the GaAs surface were also applied for passivation. In all the passivation methods, the photoluminescence (PL) intensities and carrier lifetimes of the NSQWs were significantly increased. The enhancement factor of the PL intensity was up to two orders of magnitude. The study of time durability of the passivation after keeping the samples for months in air ambient showed that those passivation methods protect the samples against oxidation while the unpassivated samples degrade severely. The passivation effects of these materials were also studied using NSQWs fabricated on (110)-oriented GaAs substrates. The suitability of atomic layer deposited (ALD) titanium nitride layer on GaAs surface as an ex-situ passivation layer was also investigated. Although the enhancement factor of the PL intensity is smaller than that obtained by in-situ methods, smooth surface morphology and notable extension of carrier lifetime were observed in the ALD passivated samples. It is known that island fomiation is severely suppressed on the GaAs (110) surface. This limitation can be overcome by using a thin strain reducing layer, e.g., an InGaAs layer. Relatively uniform InAs islands with an average areal density of 109 cm -2 were obtained on GaAs (110) substrate at 400 °C using a thin InGaAs strain reducing layer. Transformation of InAs islands into rings was realized by partially capping the InAs islands and annealing under tertiarybutylarsine flow. Effects of growth conditions on ring evolution were studied by varying the thickness of the partial capping layer, annealing time and annealing temperature. It was concluded that the temperature dependence of the diffusion anisotropy of the indium atoms plays an important role in the ring evolution. The annealing process of the partially capped islands affects significantly the ring shape and the optical properties of the QR structure.
Novel genetic fitting algorithms and statistical error analysis methods for X-ray reflectivity analysis
This thesis deals with x-ray reflectivity (XRR) analysis. XRR is a very accurate technique for the metrology of thin films but the analysis of measurements has been difficult thus limiting every day material research. In this thesis, novel genetic algorithms (GAs) for XRR curve fitting and statistical error analysis methods are developed. The XRR analysis utilizes very accurate Parratt's formalism combined with Nevot–Croce interface roughness. The analysis concentrates on the atomic layer deposited materials by using models mimicking their properties. The properties of GAs are studied using aluminium oxide/zinc oxide nanolaminate models. Models of aluminium oxide layers on silicon substrate are used in the case of the error analysis.
The demonstrated novel GAs are utilizing the rotation of coordinates during the crossover phase to reduce interparameter dependencies. The new basis is formed from the eigenvectors of Hessian and statistical covariance matrices. The crossover is performed in the rotated coordinates and the new combinations are transformed back to the original coordinates. It is shown that the coordinate rotation improves the convergence properties of GAs in complex XRR curve fitting problems and a statistical approach is more powerful than the Hessian matrix method. Furthermore, a GA using independent component analysis gives additional robustness to the curve fitting by utilizing a nonorthogonal linear transformation technique.
The interdependency of XRR parameters is studied using fitness landscapes. The fitness landscape analysis utilizes subspace projection of the original parameter space where the projection is done using an experimental model. The work reveals that the error in the determined mass density can compensate the error in surface roughness thus diminishing the accuracy of both of these parameters. This result is also verified later with other methods.
The effect of Poisson noise on the accuracy of XRR analysis is studied statistically. Thickness determination accuracy of an aluminium oxide layer is ±0.09 nm with 99% confidence in the studied case which represents the lower limit for the error. Here the analysis assumed a perfect fit to the measurement. The upper error is achieved by taking into account a nonideal fit by separating the effect of noise from the fitness value. In a case of the studied measurement, the determined thickness error is ±0.12 nm with 99% confidence.
New surface chemistries for the atomic layer deposition of oxides and nitrides
The field of atomic layer deposition (ALD) has grown substantially over the past several decades. The development of ALD as a method to deposit materials has been predominantly led by the microelectronics industry, which continues to move to submicron dimensions. This momentum towards submicron dimensions has pushed conventional thin film deposition techniques to their limits. Atomic layer deposition is a thin-film deposition technique based on sequential, self limiting surface reactions. The reactions are performed in an ABAB… binary reaction sequence to deposit a controlled and conformal film. A growing number of materials can be deposited by ALD including oxides, nitrides, sulfides, and metals. ALD has the ability to control numerous film properties such as thickness, morphology, crystallinity, conformality, and electrical properties. This thesis studied the chemistry of reactions leading to the ALD of MgO, MnO, TaN, and SiO2. Additionally, the novel chemistry for the rapid ALD of SiO2 was investigated. In situ Fourier transform infrared (FTIR) spectroscopy and quartz crystal microbalance (QCM) were conducted to monitor surface species during each half reaction and verify saturation behavior. Once the surface chemistry was understood, the films were then deposited on Si(100) substrates using the optimal deposition conditions. The films grown on Si(100) substrates were used for numerous ex situ thin film analysis techniques. X-ray reflectivity experiments were conducted to yield both film thicknesses and film density. X-ray diffraction experiments were used to determine film crystallinity. Four-point probe measurements were conducted to determine film resistivities. XPS sputter depth profiling, Rutherford backscattering measurements and in some cases SIMS measurements were also conducted to obtain the chemical composition of the films. Transmission electron microscopy and scanning tunneling microscopy were utilized to visualize the conformality of the films.
New materials in advanced gate stacks for next generation complementary metal oxide semiconductor field effect transistors(CMOSFETs) technology
Nanostructured Mixed Conductor for Solid Oxide Fuel Cells (SOFC): Elaboration and Electrochemical Performances of new architectures
All of the work carried out in one hundred studies focused on the resolution of the problems related to the ohmic drop within the electrolyte and the reduction of the reaction kinetics at the cathode generated by the lowering of the operating temperature of the batteries. SOFC. Our study focused on the search for new materials and new architectures for SOFC cells operating at intermediate temperatures. Indeed, this field has grown with the development of high-performance thin-film deposition techniques which are increasingly used to solve problems of performance problems related to electrolyte/electrode interfaces, by inserting a thin layer of the electrode or iketrolyte material. test in this context that fits the first part of this work. Cathode/electrolyte half-cells with thin interfacial layers of YSZ, LSM and La1121iO4 have been produced on dense YSZ substrates by various techniques (ALD, PVD and dip-coating). The thick cathode layers, LSM or La2NiO4, were produced by painting or screen printing. This study allowed us to compare these techniques in different configurations. The electrical performance of the half-cells was evaluated by impedance spectroscopy using an unsymmetrical two-electrode configuration. He has shown the benefit brought by a thick porous layer deposited on a thin interfacial layer of 80 nm and the interest of the choice of the synthesis technique used on the quake of the interface. The presence of a thin layer of YSZ deposited by ALD improves the polarization resistance of the interface in comparison with a layer deposited by dip-coating or PVD. However, the presence of a thin layer of the same cathode material provides the best electrochemical performance. This study confirmed that the cathode material, La2NiO4, emits more performance than the classically used LSM perovskite. Indeed, the reduction of oxygen in k case (an essentially electronic conductor (LSM) can take place at the TPB points at the electrolyte/cathode interface; (the inverse of a mixed conductive material such as LaNith oil Its electrons and Its oxygen molecules can react on any k volume of the cathode. This work has shown the complexity of the role of thin interfacial layers of electrolyte or electrode which appears essential for Its SOFCs at intermediate temperature. In a second paper, we were interested in the elaboration by ALD on a porous cathode substrate (LSF) of a material in thin layers of zirconium oxide doped with indium oxide presenting a composition gradient making it possible to gradually pass from an ionic conductivity has an electronic conductivity by increasing the indium content.This material has conduction properties minus the level of dopant incorporated.For this, three thin layers of compositions ranging from 31 4 to 77.3 mol% of InOi.s were successively deposited on an LSF substrate. Each of the compositions was also synthesized separately on different substrates in order to study their structure and/or their electrical behavior. ALD made it possible to deposit thin and even ultra-thin (<100 nm) uniform, adherent, covering layers of large quake microstructural iris and directly crystallized at low temperature (300°C). The study of the electrical properties of these thin layers elaborated by ALD was carried out by impeclance spectroscopy using a point electrode of platinum in transverse configuration. Indeed, the use of a transverse geometry is very important because it allows the study of the electrode/electrolyte interface. Moreover, this measurement configuration corresponds to the actual operation of the SOFC cell. The electrical characterization of these samples showed a different tnIs electrical behavior from that of bulk materials. The two deposits least concentrated in indium oxide (31.4 and 54.7mol%) exhibit an ionic character with an activation energy which increases with the indium content. On the other hand, the resistance (normalized with respect to the thickness of the sample) measured at high temperature for the sample presenting a composition gradient is lower than that of the ionically conductive thin layers which compose it. Indeed, the composition gradient would favor the passage of charge carriers through the intermediate layers constituting it. This shows the interest of a mixed conductor such as Zr02-111203, in particular when it is produced by ALD in the form of thin layers with a composition gradient in order to improve the performance of IT-SOFCs by reducing the ohmic drops and the overvoltages on the cathodic side. The last part of this work has been the study of a new composite electrolyte material, GDC•carbonates. The goal is to characterize this composite material and to highlight its electrochemical properties by impedance spectroscopy. Thermogravimetric (ATG) and differential thermal (ATD) analyzes coupled with mass spectrometry have enabled us to show that the endothermic peaks observed at high temperature are perfectly superimposed on those of the mixture of carbonates; they correspond to the fission points of the eutectic, according to the phase diagrams. X-ray temperature diffraction (DXHT) analysis shows that only peaks corresponding to gadolinium-doped ceria (GDC) are clearly visible. The peaks relating to the carbonates are of low intensity and clearly muddy visible. Scanning electron microscopy analysis showed the presence of two well-separated phases with different grain sizes. A gray phase with an agglomerated distribution is attributed to the mixture of carbonates and a white and finer phase corresponds to the ceria doped with gadolinium (GDC). The study of the electrical properties by impedance spectroscopy in symmetrical and unsymmetrical configurations under different conditions has shown a discontinuity in the ionic conductivity digraphs around the melting temperature of the mixture of carbonates with a rapid increase in the conductivity values. Low values of activation energy are obtained at high temperature. The conductivity in this zone is ensured mainly by the ions of the carbonate phase which are more mobile than the O 2 ions of the GDC phase. The study of cycling and aging of the composite GDC-carbonates (Li/K) shows a high chemical stability of the mixture of carbonates. This study is the first in-depth test ever performed on this composite. The aging test carried out at 600°C in air for 1528 hours shows particularly encouraging results; they tend to show the stability of the composite and a high conductivity value (0.66 S.cni1). This work opens several perspectives. The first part of this work has clearly shown the breadth of study that combines advanced fundamental knowledge with aspects of technological know-how. The final goal is to manufacture a complete cell with anodic support, including an electrolyte of the order of pm &boron by ALD and which will be covered by a thin interfacial layer of cathode by dip-coating or PVD followed by a thick layer of cathode by paint. The study of indie zircon in the form of a thin layer with a composition gradient may lead to a more in-depth study of the associated electrochemical properties in order to confirm the beneficial relationship of such a system for SOFCs. With regard to the GDC-Carbonates composite material, all the results obtained tend to show the interest of this material as an electrolyte for a SOFC fuel cell. Engineering and Technology of the Royal Institute of Technology (KTH, Sweden) is still in progress and further aging tests under different atmospheres are possible.
Molybdenum nitride thin films on micro- and nanopatterned substrates: atomic layer deposition and applications
Metal Oxide Thin Films and Nanostructures Made by ALD
Rooth, M. 2008. Metal Oxide Thin Films and Nanostructures Made by ALD. Acta Universitatis Upsaliensis. Digital Comprehensive Summaries of Uppsala Dissertations from the Faculty of Science and Technology. 56 pp. Uppsala.
Thin films of cobalt oxide, iron oxide and niobium oxide, and nanostructured thin films of iron oxide, titanium oxide and multilayered iron oxide/thanium oxide have been deposited by Atomic Layer Deposition (ALD). The metal oxides were grown using the precursor combinations Col,/02, Fe(Cp)2/02, Nb110, and Ti14/11,0. The samples were analysed primarily with respect to phase content, morphology and growth characteristics. Thin films deposited on Si (100) were found to be amorphous or polycrystalline. depending on deposition temperature and the oxide deposited; cobalt oxide was also deposited on MgO (100), where it was found to grow epitaxially with orientation (001)1100]Co20,11(001)(100)Mg0. As expected, the polycrystalline films were rougher than the amorphous or the epitaxial films. The deposition processes showed properties characteristic of self-limiting ALD growth; all processes were found to have a deposition temperature independent growth region. The deposited films contained zero or only small amounts of precursor residues. The nanostructured films were grown using anodic aluminium oxide (AAO) or carbon nanosheets as templates. Nanotubes could be manufactured by depositing a thin film which covers the pore walls of the AAO template uniformly; free-standing nanotubes retaining the structure of the template could be fabricated by removing the template. Multilayered nanotubes could be obtained by depositing multiple layers of titanium dioxide and iron oxide in the pores of the AAO template. Carbon nanosheets were used to make titanium dioxide nanosheets with a conducting graphite backbone. The nucleation of the deposited titanium dioxide could be controlled by acid treatment of the carbon nanosheets.
Growth of multi-component iron oxides by atomic layer deposition
Fabrication of silicon and glass devices for microfluidic bioanalytical applications
This thesis introduces important improvements in fabrication of microfluidic devices on silicon and glass. With the main aim in surface and volume manipulation of aqueous solutions for subsequent biochemical analysis, the backbone of the work has been the development of plasma etching processes for silicon and glass. As the silicon microfabrication technologies are combined with deep anisotropic etching of glass, the processability of microfluidic applications with surface and volume manipulation of fluid is diversified. Several mask materials have been studied with respect to deep plasma etching of glass. As the demand for depth of microfluidic devices extends past 150 µm, the number of usable masking schemes becomes limited. To reach an etch depth beyond 350 µm with aspect ratio of over 3:1 including the mask, silicon shadow mask was used. The results of process development on Al2O3, AlN and TiO2 masks show that a very high etching selectivity on glass can be achieved with these mask materials. The described masking technologies enable e.g. high density of through-a-wafer holes or nearly vertical structuring of glass with great depth. Also, a silicon shadow mask was used for local tuning of hydrophobicity of C4F8 polymer on silicon and glass surfaces by pattering the polymer with O2 plasma through the shadow mask. For both purposes, one silicon shadow mask wafer can be re-used to enable lower processing costs. Thermal manipulation of fluid allows polymerase chain reaction on silicon and glass microchips, but also triggering of capillary action. However, the results of a novel method indicate possible lack of biocompatibility of oxidized silicon surfaces, which may limit the usable microchip surface materials. Microfluidic components with hydrophilic patterning for controlled capillary action can be combined with microphotonics through excitation of fluorescence with evanescent field, which has been characterized with a grating-coupled laser beam.
Effect of Support Material on the Performance of Chromia Dehydrogenation Catalysts
The effect of support material on the dehydrogenation performance of chromia catalysts was studied with zirconium oxide (zirconia), aluminum oxide (alumina), and zirconia/alumina as the support materials. The dehydrogenation performance of the supports and chromia catalysts was studied by in situ infrared and Raman spectroscopies and activity measurements. The active surface sites of the supports and catalysts were characterized by in situ infrared and Raman spectroscopies using probe molecules, and the surface of zirconia was studied in more depth by modeling with density functional theory (DFT). The characterization experiments and DFT calculations revealed the amphoteric character of the hydroxyl groups of zirconia and the presence of coordinatively unsaturated (c.u.s.) acid–base pairs. The hydroxyls of alumina exhibited similar basicity to those of zirconia, but their acidity was lower. Lewis acid and Lewis base sites were observed for alumina, but they did not form c.u.s. acid–base pairs as on zirconia. The deposition of zirconia on alumina decreased the Lewis acidity of the c.u.s. sites and the acidity of the hydroxyls, while the total basicity of the material appeared to increase. The addition of chromium also appeared to increase the basicity. Zirconia was the most active and selective support material in the dehydrogenation of isobutane. The high activity was suggested to originate from the acid–base pairs that were present only on the zirconia surface. The performance of zirconia/alumina resembled that of alumina more than that of zirconia. The benefit of zirconia deposition on alumina was a lower coke deposition rate than on alumina due to the lower Lewis acidity of the zirconia/alumina. However, the cracking activity of alumina was not influenced by zirconia deposition and this was attributed to the presence of similar hydroxyls. The chromia/zirconia catalyst was the most active dehydrogenation catalyst. The deposition of zirconia on alumina decreased the activity of the chromia catalysts. This was attributed to an incomplete monolayer of zirconia on alumina, which enabled chromium to interact with both zirconia and alumina. In contrast to the supports, the rate of coke deposition was not influenced by the acid–base properties of the catalysts but followed the dehydrogenation activity, and the formation of cracking products was due to thermal cracking. It was concluded that deposition of zirconia on alumina is not beneficial for chromia dehydrogenation catalysts. High surface area zirconias should be investigated instead. Keywords dehydrogenation, zirconia, alumina, chromia, infrared, Raman, DFT
Copper diffusion barrier deposition on integrated circuit devices by atomic layer deposition technique
Transfer from aluminum to copper metallization and decreasing feature size of integrated circuit devices generated a need for new diffusion barrier process. Copper metallization comprised entirely new process flow with new materials such as low-k insulators and etch stoppers, which made the diffusion barrier integration demanding. Atomic Layer Deposition technique was seen as one of the most promising techniques to deposit copper diffusion barrier for future devices. Atomic Layer Deposition technique was utilized to deposit titanium nitride, tungsten nitride, and tungsten nitride carbide diffusion barriers. Titanium nitride was deposited with a conventional process, and also with new in situ reduction process where titanium metal was used as a reducing agent. Tungsten nitride was deposited with a well-known process from tungsten hexafluoride and ammonia, but tungsten nitride carbide as a new material required a new process chemistry. In addition to material properties, the process integration for the copper metallization was studied making compatibility experiments on different surface materials. Based on these studies, titanium nitride and tungsten nitride processes were found to be incompatible with copper metal. However, tungsten nitride carbide film was compatible with copper and exhibited the most promising properties to be integrated for the copper metallization scheme. The process scale-up on 300 mm wafer comprised extensive film uniformity studies, which improved understanding of non-uniformity sources of the ALD growth and the process-specific requirements for the ALD reactor design. Based on these studies, it was discovered that the TiN process from titanium tetrachloride and ammonia required the reactor design of perpendicular flow for successful scale-up. The copper metallization scheme also includes process steps of the copper oxide reduction prior to the barrier deposition and the copper seed deposition prior to the copper metal deposition. Easy and simple copper oxide reduction process was developed, where the substrate was exposed gaseous reducing agent under vacuum and at elevated temperature. Because the reduction was observed efficient enough to reduce thick copper oxide film, the process was considered also as an alternative method to make the copper seed film via copper oxide reduction
Atomic Layer Deposition for optical applications: metal fluoride thin films and novel devices
Thin films of various metal fluorides are suited for optical coatings from infrared (IR) to ultraviolet (UV) range due to their excellent light transmission. In this work, novel metal fluoride processes have been developed for atomic layer deposition (ALD), which is a gas phase thin film deposition method based on alternate saturative surface reactions. Surface controlled self-limiting film growth results in conformal and uniform films. Other strengths of ALD are precise film thickness control, repeatability and dense and pinhole free films. All these make the ALD technique an ideal choice also for depositing metal fluoride thin films. Metal fluoride ALD processes have been largely missing, which is mostly due to a lack of a good fluorine precursor. In this thesis, TiF4 precursor was used for the first time as the fluorine source in ALD for depositing CaF2, MgF2, LaF3 and YF3 thin films. TaF5 was studied as an alternative novel fluorine precursor only for MgF2 thin films. Metal-thd (thd = 2,2,6,6-tetramethyl-3,5-heptanedionato) compounds were applied as the metal precursors. The films were grown at 175–450 °C and they were characterized by various methods. The metal fluoride films grown at higher temperatures had generally lower impurity contents with higher UV light transmittances, but increased roughness caused more scattering losses. The highest transmittances and low refractive indices below 1.4 ( = 580 nm) were obtained with MgF2 samples. MgF2 grown from TaF5 precursor showed even better UV light transmittance than MgF2 grown from TiF4. Thus, TaF5 can be considered as a high quality fluorine precursor for depositing metal fluoride thin films. Finally, MgF2 films were applied in fabrication of high reflecting mirrors together with Ta2O5 films for visible region and with LaF3 films for UV region. Another part of the thesis consists of applying already existing ALD processes for novel optical devices. In addition to the high reflecting mirrors, a thin ALD Al2O3 film on top of a silver coating was proven to protect the silver mirror coating from tarnishing. Iridium grid filter prototype for rejecting IR light and Ircoated micro channel plates for focusing x-rays were successfully fabricated. Finally, Ir-coated Fresnel zone plates were shown to provide the best spatial resolution up to date in scanning x-ray microscopy
A study on the ALD modeling for process design of multi-component thin films
Thin Film Synthesis of Nickel Containing Compounds
Most electrical, magnetic or optical devices are today based on several, usually extremely thin layers of different materials. In this thesis chemical synthesis processes have been developed for growth of less stable and metastable layers, and even multilayers, of nickel containing compounds. A chemical vapor deposition (CVD) method for deposition of metastable Ni3N has been developed. The deposition process employs ammonia as nitrogen precursor. An atomic layer deposition (ALD) process for deposition of both polycrystalline and epitaxial NiO and using low oxygen activity, has also been developed. Both deposition processes utilizes bis(2,2,6,6-tetramethy1-3,5-heptanedionato)nickel(II) (Ni(thd)2) as the metal precursor. The Ni3N deposition proceeds via surface reactions. The growth rate is very sensitive to the partial pressure of ammonia, why adsorbed —NH, species are believed to be of importance for the film growth. Similar reactions can be expected between the metal precursor and H2O. For ALD of NiO a large excess of water was needed For the multilayered structures of Ni3N/NiO, growth processes, working at low activities of oxygen and hydrogen, are needed to avoid oxidation or reduction of the underlying layer. Chemical vapor growth methods such as CVD and ALD are often suffering from using high activities of hydrogen or oxygen to deposit metals and oxides. An alternative deposition pathway for metal deposition, without any hydrogen in the vapor, has been demonstrated. The metal has been formed by decomposition of the metastable nitride Ni3N in a post-annealing process. Ni3N decomposes via different mechanisms, depending on environment in the annealing process. The different mechanisms result in different degrees of ordering in the resulting Ni films. From the knowledge gained about the chemical growth of NiO and Ni3N as well as the decomposition of Ni3N, well-defined multilayer structures have been produced in different combinations of NiO, Ni3N and Ni.
Thermodynamical study and elaboration of conductive films (Ti-N-C, W-N-C) by PEALD (Plasma Enhanced Atomic Layer Deposition) for Metal/Isolant/Metal capacitors
We are interested in the development of processes for depositing thin films of TiN-C and W-N-C by PEALD (Plasma Enhanced Atomic Layer Deposition) for the production of Metal/Insulator/Metal (MIM) capacitor electrodes MIM capacitors are used in many applications such as DRAM memories, analog/digital converters, RF filtering or decoupling. In order to meet the required performance, the Ta2O5 material was chosen as the dielectric. Good voltage linearity and high dielectric permittivity make it an excellent material for this application. In the case of electrodes, the choice was made for the Ti-N-C and W-N-C ternary systems which have low resistivity, high work function and good thermodynamic stability with Ta2O5. The PEALD method was chosen as the deposition method because it allows conformal deposition in the trenches and the deposition temperatures are compatible with the processes for developing integrated circuits (less than 400°C). We started the analysis of Ti-N-C and W-N-C deposits by performing thermodynamic simulations of the ALD deposit from the precursors TDMAT and BTBMW, respective precursors of Ti-N-C and W-N-C deposition. Regarding the Ti-N-C system we obtain the following results: the film obtained is composed of a solid solution Ti(C,N) + Cgraphite. the amount of carbon in the solid solution increases as the temperature increases and the pressure decreases. For the W-N-C system, we obtain a WN-WC mixture but as soon as the temperature increases and/or the pressure decreases, WN being unstable, the nitrogen disappears from the composition of the solid. We then showed that the PEALD deposits of our films meet the ALD deposit criteria. the growth rate is independent of the temperature in the “ALD window” the saturation of the surface of the substrate is obtained when the duration of injection of the precursor increases Studies of the influence of the deposition parameters on the properties of Ti films -N-C and W-N-C have shown that the temperature and the plasma play a very important role on the properties of the deposited films.
Indeed, the increase in temperature makes it possible to reduce the resistivity of the deposited films. The plasma remains the most important parameter. First of all, by its nature, in fact a nitrogen plasma will lead to depositing films of high resistivity, whereas a hydrogen plasma tends to reduce this resistivity by eliminating the carbon impurities and by promoting the bonds carbon-metal which lead to less resistive films than films containing many C-H bonds. Nitrogen plasma promotes C-H bonds. Then, the increase in the power or the duration of the plasma promotes the decrease in the resistivity by modifying the type of majority bonds. Indeed, at high power the formation of metal-carbon bonds (Ti-C or W-C) is favored. This change in linkage with the increase in power will also lead to a decrease in work output. Indeed, nitrogen being more electronegative than carbon, the film deposited at low power will have a higher work function. The microstructure of the deposited films also depends on the deposition power. Ti-N-C films are composed of a solid solution between TiC and TiN: Ti(N,C), as shown by thermodynamic simulations. When the deposition power is increased, the percentage of TiC in Ti(N,C) increases. As for W-N-C films, these are composed at low power of the solid solution W(N,C) whose composition limits are W2N and WC1-x. At high power, the films obtained are composed of WC1-x. We then proposed PEALD growth mechanisms for Ti-N-C deposits as well as for W-N-C deposits. In the case of Ti-N-C deposition from TDMAT, the mechanism first involves a transamination step. Then, the surface compound reacts with hydrogen radicals from the plasma. At low power, the dimethylamino –N(CH3)2 species will gradually accumulate in the Ti-N-C film after each cycle and lead to a low density of the deposited film. This facilitates the oxidation of the TiN film under exposure to air and increases its resistivity.
At high power, on the other hand, a rearrangement of carbon and nitrogen atoms, or a transposition reaction will occur. This reaction will tend to promote the formation of Ti—C bonds, which leads to a decrease in the resistivity of the films. Regarding W-N-C deposition from BTBMW, two growth mechanisms are likely to occur. In the first case, the mechanism is similar to TDMAT, it first includes a transamination step where the amine radicals are released from the BBTBMW by reaction with hydrogen, forming Me2C=CH2. Then the surface compound will react with the hydrogen radicals from the plasma. This makes it possible to create the W-N and/or W-C links. In the second hypothesis, the molecule decomposes before adsorption, radicals will be generated and the compound WC being thermodynamically more stable than WN, it will have a greater tendency to form. Finally, we studied the electrical characteristics of MIM capacitors integrating Ti-NC and W-N-C as an electrode. From a morphological point of view, the PEALD deposits of Ti-N-C are consistent in the trenches and homogeneous in thickness and composition. The low PEALD deposition temperature compared to MOCVD leads to low leakage currents because the dielectric is less degraded. The results obtained with W-N-C films, integrated as electrodes in MIM capacitance structures, are as follows: the capacitance values are higher than those obtained with TiN alone. This can be attributed to a thinner parasitic interface layer in the case of W-N-C. The voltage linearity is degraded. This could be due to the hydrogen plasma effect which generates defects in the dielectric, and degrades the linearity by trapping charges for example. In negative polarization the leakage currents are degraded. This is probably due to the plasma effect, as it degrades the electrode/dielectric interface. On the other hand, the leakage currents have been improved in positive polarization thanks to the higher work function of W-N-C compared to TiN.
The W-N-C resistivity is stronger than the resistivity of TiN, which can generate a resistance in series with the capacitance, and degrade the performance of MIMs It would be interesting later, to study in more detail the interface between the W-N-C electrodes (or Ti-N-C) and the dielectric in order to understand the improvement of the capacitance value and the degradation of the linearity. The TEM images showed an absence of interface layer between the dielectric and the W-N-C electrodes, however these results must be coupled with XPS and XRR analyses. We have shown that the electrical characteristics such as resistivity and work function are a function of the properties of the deposited material, and that these depend on the deposition parameters. It would then be interesting to use another precursor to compare the physico-chemical and electrical properties of the films obtained. It appears after this study that electrodes made from Ti-N-C or W-NC ternary compounds improve the electrical performance of MIM capacitors compared to TiN usually used in microelectronics. On the other hand, the PEALD deposition process is not suitable for the deposition of electrodes, especially the upper electrode. In fact, the plasma degrades the properties of the dielectric and therefore degrades the electrical performance of the capacitors. It would be interesting to use a process with a remote (or indirect) plasma that does not directly affect the substrate.
Synthesis of inorganic nanolayers using “layer by layer” approach at the solid-liquid interface
Surface chemistry of the atomic layer deposition of metals and group III oxides
Supported Cobalt Catalysts – Preparation, Characterisation and Reaction Studies
The aim of this work was to understand on the effect of thermal treatments, precursor and support on the interaction between the support and cobalt species, and further how the interaction affects the reducibility and dispersion of the catalyst. Silica and alumina supported cobalt catalysts were prepared, characterised and tested for catalytic activity. The catalysts were prepared by gas phase deposition techniques from cobalt acetylacetonate and cobalt carbonyl and by incipient wetness impregnation from cobalt nitrate. One of the goals was to investigate whether atomic layer deposition (ALD) using cobalt acetylacetonate precursors can produce well dispersed reducible cobalt catalysts. The cobalt acetylacetonates, Co(acac)2 and Co(acac)3, were found suitable for ALD. Silica supported catalysts were prepared by chemisorption of Co(acac)3, while Co(acac)2 was used on alumina. The main mode of interaction on silica was the ligand exchange reaction with OH groups. On alumina both the ligand exchange reaction and dissociative adsorption occurred. Steric hindrance limited the amount of precursor on the support. The acac ligands were removed through calcination at 450 °C. The cobalt loading was increased by repeating the precursor addition and air calcination steps up to five times; samples with about 2 to 8 Co atoms per nm2 were achieved on both silica and alumina. Calcination of the cobalt acetylacetonate modified samples led to the formation of silicate- or aluminate-type species, which decreased the reducibility of the catalysts. The reducibility was enhanced when the calcination step after the last precursor reaction step was omitted (‘uncalcined’ catalysts). High reduction temperatures were still needed: the maximum metal surface area was obtained after reduction at 500–600 °C. The cobalt dispersion on the uncalcined ALD catalysts was, in general, higher than on the calcined catalysts. Furthermore, the dispersion was higher on the alumina supported catalysts than on corresponding silica supported ones. The interaction between cobalt and silica on the nitrate based catalysts was found to be weak, which led to high reducibility but modest dispersion. The main cobalt species on the catalysts was Co3O4. The use of reduction temperatures above 400 °C induced sintering or migration of silica, which decreased the cobalt surface area significantly. Dicobalt octacarbonyl, Co2(CO)8, was adsorbed on silica by vapour-phase adsorption in a fluidised bed reactor under CO. The carbonyl interacted through hydrogen bonding and rearranged to Co4(CO)12 on the support. The amount of precursor that adsorbed on the support was limited by steric hindrance. Decarbonylation was achieved by heat treatment, and higher cobalt loadings were obtained by repeating the deposition and decarbonylation steps. Chemisorption of hydrogen on cobalt was found to be activated and highly reversible. The effect was stronger on alumina than on silica supported samples. The ALD and nitrate based catalysts were tested for gas phase hydrogenation of toluene, and the activity was found to correlate with the available surface area of metallic cobalt.
Study on atomic layer deposition of HfO2 based high-k gate dielectric and interface properties enhancement
Structural and chemical transformations on the surface of films of polyethylene and polyvinyl chloride by reaction with halides of phosphorus, vanadium, titanium and silicon
Research relevance . The problem of regulating the functional properties of polymeric materials (thermal, electrophysical, adhesive, barrier, etc.) is one of the most important in obtaining products for various purposes. One of the promising directions for solving this problem is the modification of the surface of solid polymeric materials, which does not require changes in the existing technology for the production and processing of organic polymers. These methods include the method of molecular layering (ML) [1], based on the implementation of chemical reactions between reagents supplied from outside and functional groups on the surface of a solid substrate under conditions of maximum distance from equilibrium.
It has been established that the introduction of element-containing structures into the surface layer of phenol-formaldehyde, polyamide, epoxy and other polymeric materials by the MN method makes it possible to influence their thermal-oxidative properties and flammability, change the electrical characteristics of polyethylene and polytetrafluoroethylene [2]. It is shown that as a result of the interaction of the surface reactive centers of polymers (-OH, =NH, -CH2-, etc.) with volatile reagents (PCb and VOCb), chemical grafting of modifying structures occurs. However, given the complexity of the "polymer-modifier" system, to understand the nature of the observed changes in functional properties, a deeper study of the structure of the surface layer of the initial modified materials, their morphology, and the distribution of chemically active centers in them is required.
Polyethylene, polyvinyl chloride and products made from them are widely used both in engineering and in everyday life. Depending on the intended purpose, it is necessary to enhance their various performance characteristics. At the same time, in a number of cases, certain physical effects (UV, laser radiation, corona discharge) are used to increase the efficiency of chemical modification of the surface of solids.
In this regard, it is relevant to study the structural-chemical transformations on the surface of polyethylene and polyvinyl chloride films under the influence of halide vapors of elements of various nature, their influence on the surface-energy, thermal-oxidative, and other properties of modified polymers, as well as the study of the effect of corona pretreatment of the surface of solid-phase matrices on the effectiveness of chemical modification and functional properties of the obtained products.
Research on the topic of the dissertation was carried out within the framework of the state budget topics of St. Petersburg State Technical University (TU) (order-orders No. 1.7.04, I.1.03), grants from the Russian Foundation for Basic Research (grants No. 05-03-08172, 07-03-00330) and the government of St. Petersburg (grant series PSP Xo080191).
Purpose of the work: to study the relationship of structural-chemical transformations and functional properties of the products of the interaction of films of high-pressure polyethylene (LDPE) and polyvinyl chloride (PVC) with halogenide vapors of nioc^ora, titanium, vanadium and silicon, incl. combined with exposure to a corona discharge.
The main objectives of the study:
- development of modes of synthesis of element-containing structures on
the surface of HDPE and PVC films by gas-phase treatment with chlorides
PC1 3 , VOCl 3 , T1CI4 and Si(CH3)2Cb, including
pre-treatment in a corona discharge;
study of the relationship between chemical and structural transformations of solid-phase polymers upon interaction with vapors of the indicated halides;
study of the influence of the chemical composition, structure and morphology of the surface of modified polymeric materials on their thermal-oxidative, surface-energy and electrophysical properties.
Scientific novelty:
it has been shown that in the presence of oxygen, the grafting of element-containing structures to the surface of LDPE and PVC is carried out due to the formation of the E-O-C bond (E = P, V, Ti, Si). At the same time, according to AFM data, as a result of treatment with phosphorus chloride and vanadium oxochloride vapors, hydrated structures appear on the polymer surface in the case of phosphorus-containing films and cavities in the case of vanadium-containing films, with lateral dimensions of 200–300 nm, the adhesive characteristics of which differ significantly from the rest of the surface. The synthesis of titanium- and silicon-containing structures contributes to the formation of a uniform surface layer;
It was established that the structures formed on the surface of LDPE are the main Brønsted centers with pK A -10.5. Treatment of PVC films with halide vapor leads to the appearance of acid Brønsted centers with pK A of 1.3 and 2.5. The presence on the polymer surface of groupings containing -E=0 bonds contributes to an increase in the concentration of Lewis basic centers with pK A -4.4 and -0.29.
- the relationship of the chemical composition and topography
of the surface of polymeric materials with its energy characteristics was
revealed. It has been established that in the case of phosphorus- and vanadium-containing LDPE
and PVC, the components of surface
energy are redistributed with a significant increase in the polar component and total
energy by 1.4-1.8 times. When the surface is treated with pairs of titanium
and silicon halides, a decrease in surface energy by 30-40% is observed due to a
decrease in its dispersion component;
- it is shown that the introduction of surface element-containing structures
has an effect on the initial stage of the thermal-oxidative destruction
of LDPE, as evidenced by an increase in the temperatures of the beginning of decomposition and
10 0 /o-th weight loss by 15-75C;
- the effect of pre-treatment of the initial matrix by a corona discharge on the efficiency of the chemical modification of LDPE and PVC with phosphorus and vanadium halides and the functional properties of the resulting products was studied. It has been established that the impact of a positive corona discharge contributes to a further decrease in the surface energy by 10-20% compared to chemically modified samples, and a negative one - its increase by 10%. In the case of a preliminary physical impact on the PVC surface, complete wetting of the films with test liquids is observed, regardless of the sign of the charge.
The practical significance of the work. The results obtained can be used in the development of the technology for modifying the surface of polymeric materials according to the (MN) method to control their thermal-oxidative stability and wetting, which is important for applying various coatings, paints, and controlling the barrier properties of materials.
Approbation of work.The main results of the work are presented at scientific conferences and seminars: International Scientific Conference "Thin Films and Nanostructures" (Moscow, 2005); II, III and IV St. Petersburg Conference of Young Scientists "Modern Problems of Polymer Science" (St. Petersburg, 2006, 2007 and 2008); III All-Russian Conference (with international participation) "Surface Chemistry and Nanotechnology", (St. Petersburg-Khilovo, 2006); International scientific and technical conference "Fundamental problems of radio-electronic instrumentation" (Moscow, 2006); All-Ukrainian Conference of Young Scientists with International Participation "Nanomaterials in Chemistry, Biology and Medicine", (Kyiv, 2007); XVIII Mendeleev Congress on General and Applied Chemistry, (Moscow, 2007); III International Scientific and Technical Conference "Polymer Composite Materials and Coatings", (Yaroslavl, 2008); International scientific and technical school-conference "Young scientists - science, technology and professional education" (Young scientists - 2008), (Moscow, 2008).
Publications. The materials of the dissertation work are reflected in 12 scientific publications, including 5 articles, one of which was published in a journal included in the list of the Higher Attestation Commission, and abstracts of 7 reports.
The volume and structure of the dissertation. The dissertation is presented in 149 steps of matpinppig.nlgg. tekt.tya splgpchgit CHA ppgapyu ”23 of Table II consists of an introduction, a literature review, including two chapters, four chapters describing the experimental part, conclusions, a list of references, including 174 titles of works by domestic and foreign authors
Semiconductor Nanoelectronic Devices Based on Ballistic and Quantum Effects
As current silicon-based microelectronic devices and circuits are approach[1]ing their fundamental limits, the research field of nanoelectronics is emerging worldwide. With this background, the present thesis focuses on semiconduc[1]tor nanoelectronic devices based on ballistic and quantum effects. The main material studied was a modulation doped In0.75Ga0.25As/InP semiconductor two-dimensional electron gas grown by metal-organic vapor phase epitaxy. The thesis covers mainly three types of devices and their twofold integra[1]tion: in-plane gate transistors, three-terminal ballistic junctions and quan[1]tum dots. Various advanced nanofabrication tools were used to realize the devices, such as electron beam lithography, focused ion beam lithography and atomic layer deposition. The theories behind the analysis of the experimen[1]tal data include principles of field effect transistors, the Landauer-Büttiker formalism, the constant interaction model, etc. The principles of in-plane gate transistors can be explained by a classical theory. The source, drain, one-dimensional channel and two side gates were in the same plane; a setup that can be obtained by single step lithography. The gating efficiency of the two independent gates was voltage-dependent, which resulted in a simplified circuitry for implementing a logic function. At room temperature, an SR latch with a signal gain of ∼4 was realized by the integration of two in-plane gate transistors. Three-terminal ballistic junctions are nonlinear devices based on ballistic electron transport. When two terminals are applied with voltages, the third terminal will output a voltage close to the more negative voltage in the two inputs, as opposed to a simple average of the two. From numerical calcula[1]tions, this ballistic effect persists up to room temperature. Three-terminal ballistic junctions are so robust that nonlinearity is observable in asymmet[1]ric devices and relatively large devices. They can be fabricated on several materials by assorted techniques. The junctions find their applications in analogue frequency mixers, phase detectors and digital SR latches and the circuits are simpler than conventional designs. The intrinsic speed of the devices is in the GHz or THz regime by virtue of the ballistic transport. It is believed that as-built junctions have a potential as building blocks in future nanoelectronics. Quantum dots are zero-dimensional boxes for electrons with a decent resemblance to natural atoms. Due to their nanoscale size, numerous inter[1]esting quantum effects can be observed. Gate-defined quantum dots were fabricated in InGaAs/InP by incorporating a high-k HfO2 (20-30 nm thick, grown by atomic layer deposition) as the gate dielectric. The gate leakage was suppressed and the gating efficiency improved. At 300 mK, charge stabil[1]ity diagrams of single and double quantum dots were measured and studied in detail. Zeeman splitting in a parallel magnetic field and charge sensing by nearby quantum point contacts were also investigated. The single and dou[1]ble quantum dots are expected to be useful in fields including single electron logic, stochastic resonance, spintronics, quantum computing, etc.
Precursor Synthesis and Chemical Vapour Deposition of Transition Metal Nitrides and Carbonitrides
This thesis is concerned with the chemical vapour deposition (CVD) of tungsten and zirconium nitride and carbonitride thin films. [W(µ-Nt Bu)(Nt Bu)Cl2(H2Nt Bu)]2, [W(Nt Bu)2Cl2(TMEDA)] (TMEDA = N,N,N’,N’-tetramethylethylenediamine) and [W(Nt Bu)2Cl2(py)2] (py = pyridine) have been investigated as potential precursors. Additionally, two novel precursors, [W(Nt Bu)2Cl{N(SiMe3)2}] and [W(Nt Bu)2(η5 -Cp’)(η1 -Cp’)] (Cp’ = methylcyclopentadienyl), have been synthesised via metathesis reactions of [W(Nt Bu)2Cl2(py)2] with the appropriate lithium or sodium amide salt. The attempted synthesis of [W(Nt Bu)2Cl{N(H)NMe2}] by lithium salt metathesis was unsuccessful due to polymerisation. Cyclopentadienyl-based precursors to zirconium carbonitride have been investigated, including [ZrCp2(NMe2)2], [ZrCp’2(NMe2)2] and four novel compounds: [ZrCp2(η2 -MeNCH2CH2NMe)], [ZrCp’2(NEt2)2], [ZrCp’{(i PrN)2CNMe2}2Cl] and [ZrCp’2{(i PrN)2CNMe2}Cl] (Cp = 5 -cyclopentadienyl, Cp’ = 5 - methylcyclopentadienyl). The compounds were synthesised via sodium or lithium metathesis reactions. All compounds synthesised were characterised by NMR, mass spectrometry, elemental analysis and IR, and their decomposition was investigated by thermogravimetric analysis (TGA). The molecular structures of [ZrCp’{(i PrN)2CNMe2}2Cl] and [ZrCp’2{(i PrN)2CNMe2}Cl] were determined by single crystal X-ray diffraction. Thin films of tungsten carbonitride, zirconium carbide and zirconium carbonitride were deposited by low pressure CVD (LPCVD) at 550-600 °C and 0.1 Torr using the aforementioned precursors. In addition, aerosol-assisted CVD (AACVD) of [W(µ-Nt Bu)(Nt Bu)Cl2(H2Nt Bu)]2 in toluene was investigated as a comparison. All films deposited via CVD were characterised using wavelength dispersive X-ray spectroscopy (WDX), glancing-angle XRD, UV/Vis spectroscopy (for reflectance and transmission measurements) and their morphology and thickness were investigated using SEM imaging. Plasma-enhanced atomic layer deposition (PEALD) using [ZrCp2(NMe2)2] and [ZrCp2(η2 -MeNCH2CH2NMe)] was studied with the view to depositing stoichiometric ZrN. It showed these precursors to be insufficiently volatile for the ALD system as the growth rates were low. The ALD progress was analysed using in situ ellipsometry and mass spectrometry.
Nanotechnology for the synthesis and deposition of thin layers
Nanoscale Engineering Materials with Supercritical Fluid and Atomic Layer Deposition
PENG, QING. Nanoscale Engineering Materials with Supercritical Fluid and Atomic Layer Deposition. (Under the direction of Gregory N. Parsons.) With the development of material science and technology, modification of substrates, which have random geometry and high aspect ratio three dimensional (3D) complex structures, with desired functional, reactive and stable coatings becomes important and challenging. The ability to fabricate mono- or multi-layers of functional materials with precisely controlled dimensions, finely tuned composition and molecular structures, attracts significant interests in materials science and is the key to construct such devices and structures at nano- and micro- scale with desired properties. In this study, supercritical carbon dioxide (scCO2) has been studied as an alternative route for modifying substrates due to the unique gas-like (low viscosity, high diffusivity and zero surface tension) and liquid-like properties (high density). 1) The reaction kinetics of metal oxides thin film deposition from pyrolysis of metal organics in scCO2 was studied in detail. This method was demonstrated as a powerful technique to coat oxides, including Al2O3, Ga2O3 and others, into 3D high aspect ratio complex structure of carbon nanotubes (CNTs) forest. 2) The low temperature scCO2 based hydrogenolysis process was developed as a useful way to functionalize aligned CNTs forest with dense Nickel nanoparticles. On the second part of this work, atomic layer deposition (ALD) /molecular layer deposition (MLD), as a vapor phase, stepwise and self-limiting vacuum based deposition process, was demonstrated as a powerful way to form highly conformal and uniform film onto substrates, even into highly complex 3D complex structures. In this study, 4) Metal oxide ALD is applied onto 3D electrospun polymer microfiber mats template to illustrate an effective and robust strategy to fabricate long and uniform metal oxide microtubes with precisely controllable wall thickness. Designer tubes of various sizes and different materials were demonstrated by using this method. 5) By further extending this technique, complex coaxial Al2O3/ZnO/Al2O3 multilayed microtubular structure is fabricated, which provides an unique platform to study the solid state reaction and diffusion process (Kirkendall Effect) between Al2O3 shells and the confined middle ZnO layers by annealing the samples at 700 ˚C. 6) The extension of ALD-MLD process of polyamides, zinc hybrid, aminosilane self assembly monolayers were studied by various techniques to illustrate the surface reaction mechanism.
Nanoscale Assembly for Molecular Electronics and In Situ Characterization during Atomic Layer Deposition
NA, JEONG-SEOK. Nanoscale Assembly for Molecular Electronics and In Situ Characterization during Atomic Layer Deposition. (Under the direction of Dr. Gregory N. Parsons.) The work in this dissertation consists of a two-part study concerning molecular-based electronics and atomic layer deposition (ALD). As conventional “top-down” silicon-based technology approaches its expected physical and technical limits, researchers have paid considerable attention to “bottom-up” approaches including molecular-based electronics that self assembles molecular components and ALD techniques that deposit thin films with atomic layer control. Reliable fabrication of molecular-based devices and a lack of understanding of the conduction mechanisms through individual molecules still remain critical issues in molecular-based electronics. Nanoparticle/molecule(s)/nanoparticle assemblies of “dimers” and “trimers”, consisting of two and three nanoparticles bridged by oligomeric ethynylene phenylene molecules (OPEs), respectively, are successfully synthesized by coworkers and applied to contact nanogap electrodes (< 70 nm) fabricated by an angled metal evaporation technique. We demonstrate successful trapping of nanoparticle dimers across nanogap electrodes by dielectrophoresis at 2 VAC, 1 MHz, and 60 s. The structures can be maintained electrically connected for long periods of time, enabling time- and temperature-dependent current−voltage (I−V) characterization. Conduction mechanisms through independent molecules are investigated by temperature dependent I−V measurements. An Arrhenius plot of log (I) versus 1/T exhibits a change of slope at ~1.5 V, indicating the transition from direct tunneling to Fowler−Nordheim tunneling. Monitoring of the conductance is also performed in real-time during trapping as well as during other modification and exposure sequences after trapping over short-term and long-term time scales. The real-time monitoring of conductance through dimer structures during trapping offers immediate detection of a specific fault which is ascribed to a loss of active molecules and fusing of the nanoparticles in the junction occurring mostly at a high applied voltage (≥3 VAC). After successful trapping, the sample exposure to air reveals a small rapid decrease in current, followed by a slower exponential increase, and eventual current saturation. This work also reports on the dependence of electron transport on molecular length (2 to 4.7 nm) and structure (linear-type in dimers and Y-type in trimers). The extracted electronic decay constant of ~0.12 Å-1 and effective contact resistance of ~4 MΩ indicate a strong electronic coupling between the chain ends, facilitating electron transport over long distances. A three terminal molecular transistor is also demonstrated with trimers trapped across nanogap electrodes. The source-drain current is modulated within a factor of 2 with a gate bias voltage of −2 to +2 V. A subthreshold slope of ~110 mV/decade is obtained. Finally, we report on both fundamental understanding and application of atomic layer deposition. First, in situ analysis tools such as quartz crystal microbalance and electrical conductance measurements are combined to reveal direct links between surface reactions, charge transfer, and dopant incorporation during ZnO and ZnO:Al ALD. Second, the ability of ALD to form uniform and conformal coating onto complex nanostructures is explored to improve the ambient stability of single molecules/nanoparticle assemblies using Al2O3 ALD as an encapsulation layer. In addition, the ability to shield the surface polarity of ZnO nanostructures using Al2O3 + ZnO ALD, leading to hierarchical morphology evolution from one-dimensional ZnO nanorods to three-dimensional ZnO nanosheets with branched nanorods during hydrothermal growth is investigated.
Is Rust a Real Must? From Design to Applications of Multifunctional Fe2O3-based Nanomaterials
The present PhD thesis is devoted to the design and fabrication of multi-functional Fe2O3-based nanomaterials by means of vapor phase techniques, such as chemical vapor deposition, both thermal (CVD) and plasma enhanced (PECVD), atomic layer deposition (ALD) and sputtering, either as such or combined into original preparation strategies. The performed research activities have covered the entire material production chain, encompassing the preparation of the molecular precursor, the material development and chemico-physical characterization, up to the ultimate functional validation for energy and environmental applications. In particular, the attention has been initially devoted to the synthesis and charac terization of a novel Fe(II) precursor [Fe(hfa)2TMEDA (hfa = 1,1,1,5,5,5-hexafluoro 2,4-pentanedionate; TMEDA = N,N,N’,N’- tetramethylethylenediamine)], possessing im proved properties for use in CVD processes with respect to the iron compounds proposed so far. The utilization of this compound in thermal CVD experiments yielded not only the most stable and widely used α-Fe2O3 phase, but also the rare and scarcely inves tigated β- and -Fe2O3 polymorphs, that could be selectively obtained as pure phases with controlled nano-organization. In addition, Fe(hfa)2TMEDA was used in PECVD experiments as molecular source for both Fe and F thanks to the unique reactivity of non-equilibrium cold plasmas, resulting in the obtainment of F-doped α- and β-Fe2O3 nanosystems. Following the efforts devoted to the preparation of single-phase nanoma terials with improved functional performances, the fabrication of metal/oxide (M/Fe2O3, with M = Pt, Ag, Au) and oxide/oxide (CuO/Fe2O3, Fe3−xTixO4/Fe2O3) nanocomposites has finally been accomplished through the combination of CVD with sputtering or ALD. The study of the interplay between processing conditions, system features and func tional activities was proved to be a successful tool of the whole PhD research activity. To this regard, a thorough characterization of the material composition, morphology and spatial organization, micro- and nano-structure and optical properties, was carried out by the use of forefront and complementary analytical techniques. In addition, the func tional performances of selected nanosystems were investigated in view of their possible use in a variety of technological end-uses [magnetism, Li-ion batteries, gas sensing of flammable/toxic analytes, and photo-activated applications (photo-induced hydrophilic ity, photocatalytic pollutant decomposition, photocatalytic and photoelectrochemical H2 production)]. The results obtained in this PhD work demonstrate that the preparation of iron(III) oxide systems, either as such or in combination with others guest phases, with selected phase composition (α- or β- or -Fe2O3) and nano-organization, represents a valuable an swer to meet open challenges in various high-tech applications. In particular, the adopted approaches involving vapour phase-related routes offer the possibility of future up-scaling and commercialization of the studied materials, one of the key issues for their technological exploitation in advanced devices.
Growth and characterization of polymer thin films grown using molecular layer deposition with heterobifunctional precursors
Gibbs, Zachary Michael Conway (MS, Chemical Engineering) Growth and Characterization of Polymer Thin Films Grown Using Molecular Layer Deposition with Heterobifunctional Precursors Thesis Directed by Professor Steven M. George In this work, growth of thin polymer films using molecular layer deposition with heterobifunctional precursors is investigated. Several growth phenomena are observed including: loss or gain of reactive sites as a result of precursor reactivity or vapor pressure; precursor diffusion and reaction within the porous polymer film; and crosslinking. Reactions were investigated using quartz crystal microbalance, Fourier transform infrared spectroscopy, and various ex situ techniques. Reactions involving 4-azidophenylisothiocyanate and 4-aminobenzonitrile were shown to stop growth after only a few cycles which is attributed to a loss in reactive sites which was modeled by an exponentially decaying growth rate. Growth of 4- carboxyphenylisothiocyanate with TMA and water was investigated as well. Active site multiplication as a result of the trifunctionality of the TMA molecule was proposed to explain the significantly higher growth rate for TMA/CI films. TMA/H2O/CI films showed the ability to crosslink through aluminum hydroxyl condensation reactions. Upon increasing the reaction temperature, reactant diffusion was observed in the form of mass removal upon TMA exposure. This same phenomena is thought to be occurring in films grown using Diels-Alder reactions in the third section of this thesis. These films showed a strong growth rate dependence upon reactant purge time and growth temperature. FTIR seems to weakly support Diels-Alder reaction, but it appears that the primary film growth mechanism is through CVD-like diffusion and condensation reactions.
Growth and characterization of high-k SrTiO3 thin films grown by atomic layer deposition
Deposition behavior and phase change characteristics of Ge2Sb2Te5 thin films for phase change memory application
Atomic Layer Deposition of Cobalt
With device scaling down, metal deposition techniques with high conformality are required for contact fabrication. Since atomic layer deposition (ALD) has many advantages such as high conformality and atomic thickness controllability, it is suitable for nanoscale contact fabrications. In this study, Co ALD has been developed by using several Co precursors, CoCp(CO)2, CoCp2, and Co(iPr-AMD)2, and reactants, gas and plasma, and then studies on fundamentals and applications were performed. Co films were not deposited from thermal ALD (TH-ALD) using NH3 and H2 gas as a reactant while plasma enhanced ALD (PE-ALD) produced pure Co films by using NH3 plasma. For PE-ALD, CoCp2 showed better film quality and more suitable growth characteristics for ALD growth than CoCp(CO)2. The resistivity was very low, down to 10 μΩcm for PE-ALD Co from CoCp2. Quadrupole mass spectroscopy (QMS) and synchrotron radiation X-ray reflectivity (SR-XRR) were employed to investigate growth mechanism and initial growth of PE-ALD Co. The results showed that an interlayer was formed between PE-ALD Co and Si substrate, and the interlayer was a key role of Co deposition. In addition, the Co was grown by island growth during the initial growth stage but not layer by layer growth. The results on the interlayer from ellipsometry and transmission electron microscopy (TEM) were consistent with QMS and SR-XRR results, which indicated that the interlayer was amorphous SiNx, and it was formed due to direct exposure of NH3 plasma to Si substrate. In addition, the epitaxial CoSi2 was obtained from annealing of PE-ALD Co. The epitaxial growth was correlated with the presence of a-SiNx interlayer, in other words, the epitaxial CoSi2 was formed through interlayer mediated epitaxy mechanism. For Co(iPr-AMD)2 precursor, pure Co films were obtained by TH-ALD as well as PE-ALD. TH-ALD produced excellent conformal Co films in nanosize contact holes up to 95 % of step coverage. Co films deposited by TH-ALD with NH3 as a reactant showed superior film properties such as high density and low resistivity to that with H2. PE-ALD Co and TH-ALD Co were applied to area selective ALD (ASALD) by using octadecyltrichlorosilane (OTS) self-assembled monolayers (SAMs) for novel contact fabrications. No deposition selectivity was observed in PE-ALD Co because OTS was rapidly degraded by NH3 plasma exposure. In contrast to PE-ALD, AS-ALD was successfully achieved by using TH-ALD Co. By using patterned OTS substrate, Co line patterns with 3 μm-width were obtained without etching process.
Atomic layer deposition and characterization of rare earth oxides for innovation in microelectronics
The research activity described in this thesis was mainly carried out in the framework of the European project REALISE “Rare earth atomic layer deposition for innovation in electronics” [1]. The principal project aims were to: • deposit high permittivity rare earth oxide layers with sub-nanometer control • integrate these dielectrics into innovative memory and communication devices The idea was to develop and optimize the deposition process of novel ultra-thin dielectric films and to investigate and characterize their physical and chemical properties before testing them for applications in innovative microelectronic devices. The growth process which was the subject of the research is atomic layer deposition (ALD). Nowadays, this technique is one of the leading technologies employed for deposition of nanometer-scale films at an industrial level. Indeed ALD allows deposition of conformal ultra-thin layers with an extremely precise thickness control. Moreover, ALD growth processes are scalable up to 8” or 12” large area substrates making this technique very promising for the necessities of high-throughput industries. Most of the materials investigated in this study belong to the rare earth oxides (REOs) family. Rare earth-based binary and ternary oxides are high dielectric constant (high-k) materials which might be successfully employed in several microelectronic fields. Indeed, the scaling down of the device dimensions requires the employment of ever-thinner insulating dielectric layers for logic, memory and communication applications. Appropriate physical and chemical stability are required together with stringent electrical requisites in terms of permittivity value and leakage current. Thus, a variety of highk dielectrics was identified, deposited using ALD and characterized in order to asses the potential implementation in advanced nano-scaled devices. The REOs were deposited on different semiconductor substrates in order to address different oxide/semiconductor interfaces. In addition, an in situ study of the ALD processes and of the film and interface optical properties was performed using spectroscopic ellipsometry during the deposition of the various stacks. Therefore, the research activity was balanced between the development of new ALD processes and the assessment and the discussion of more fundamental scientific issues connected with the structural, chemical and electrical properties of the thin films grown by ALD.
A study on TiAlO films deposited by plasma enhanced atomic layer deposition
A study on thin film transistors with atomic layer deposition ZnO channel layer for transparent thin film transistor
Transparent electronics was interesting field for the application to the transparent display, solar cells, smart window, defroster, and etc. Until now conducting oxide was investigated the most enthusiastically among transparent electronics with high performance and functionality. However, recently, the application of ZnO thin films as an active channel layer of transparent thin film transistor (TFT) has become of great interests due to it’s transparency, low process temperature and high performance, such as high mobility, since ZnO is the interesting material since it correspond to the properties. Thus many groups report on the transparent TFT with ZnO active layer. First we deposited ZnO thin films by atomic layer deposition (ALD) from diethyl Zn (DEZ) as a metal precursor and water as a reactant at growth temperatures between 100 ~ 250 °C. The lowest carrier concentration was about 1017 cm-3 at the Ts = 100 °C. However, we expect that the carrier concentration was too high to apply the films to TFT, since negative VTH was observed when we applicate the ZnO to TFT active layer. Thus we introduced nitrogen doping in ZnO to reduce carrier concentration. For this purpose, we used NH4OH solution as a reactant. As a result, the carrier concentrations were decreased down to 6.13×1013 /cm3 by the nitrogen incorporation in ZnO. Additionally, we introduced oxygen plasma as a reactant to for reducing carrier concentration. We deposited ZnO thin films by plasmaenhanced atomic layer deposition (PE-ALD) technique, and investigated structural, electrical, and optical properties of the films. ALD mode growth was achieved at between 200 and 250 °C. The resistivity was too high to measure under 200 °C of the growth temperature. However, the resistivity decreased with increasing growth temperature. According to the photoluminescence spectra, at low growth temperature band to band and oxygen interstitial emissions, act as acceptor, were observed, however the oxygen interstitials decreased and oxygen vacancies increase with increasing growth temperature. This result implies that oxygen defect is strongly related to the electrical properties of PE-ALD ZnO films. Thin film transistors were fabricated using ALD ZnO:N thin films with different N contents as active channel layers. Due to the electrical properties changes in ZnO:N films, the device properties were significantly changed by amount of nitrogen incorporation. Especially, threshold voltages were changed from 20.0 to 3.1 V by adjusting nitrogen doping. And also, DC bias stability was increased by the increment of nitrogen concentration. And also, we fabricated ALD ZnO:N TFT on the flexible PEN substrate to study the bending effect on the device properties. The threshold voltage was changed to 14.8 V and 16.2 V from 15.5 V during upward and downward bending with 0.83 cm of radius of curvature respectively. And also, the saturation mobility was changed a little from the 3.3 cm2/Vs to 3.1 cm2/Vs and 3.6 cm2/Vs under upward and downward bending with 0.83 cm of radius of curvature respectively. The downward bending raises the threshold voltage and reduces saturation mobility. On the contrary, the upward bending reduces the threshold voltage and raises saturation mobility. From the C-V measurement of the MIM and MISM structure, the device properties shift is attributed not by the gate insulator but by the properties change in the ZnO:N depending on gate insulator. The properties change in the ZnO:N is originated from the piezoelectric effect of ZnO:N. And also, we fabricated plasma enhanced atomic layer deposition (PEALD) ZnO TFT. However the TFT did not modulate within the gate voltage sweep range, due to high resistance of our PEALD ZnO films. After we expose UV light to the PE-ALD ZnO active layer, the device show the TFT modulation by gate voltage, and we found the VTH moved to the negative gate voltage direction with increasing UV exposure time. In detail, VTH moves from 17.8 V to -6.5 V with increasing UV exposure time from 3 min to 120 min. The UV exposure is effective way of activating resistive ZnO layer and control of VTH under low temperature. Additionally, we fabricated back gate type ALD ZnO:N TFT with enhancement mode to study UV exposure effect. We exposed UV light to the TFT and measured the change of VTH in the device to developing easy way for changing the enhancement to depletion mode. We obtained depletion mode TFT after UV exposure, however the properties are not stabilized and the VTH return to the initial value. Thus we passivated ZnO:N with ALD Al2O3 after UV exposure. We prove that the passivation was effective way for stabilize the UV exposure TFT.
A study on SrTiO3 thin films deposited by plasma-enhanced atomic layer deposition for DRAM capacitor dielectric
The downscaling of the DRAM device is necessary to achieve higher speed with less power consumption. It is getting difficult to meet the new requirements with the existing SiO2 or Si3N4 due to their low dielectric constants and tunneling leakage currents through the thin layers. For this reason, high-k materials enabling high-k and low leakage currents with physically thicker film have received considerable attention. Among the candidate for DRAM capacitor dielectrics, SrTiO3 is a promising candidate for giga-bit scale dynamic random access memory (DRAM) capacitors because of its high dielectric constant, high breakdown strength and good thermal stability.
SrTiO3 films were deposited on 20 nm-Ru/25 nm-TiN/p-type Si (100) substrates by plasma-enhanced atomic layer deposition at a deposition temperature of 225oC and a deposition pressure of 3 Torr using 0.2M Sr(DPM)2 dissolved in butyl acetate and TTIP as precursors and O2 plasma as an oxidant.
SrO and TiO2 films were grown separately to investigate the ALD characteristics. The thickness per cycle of SrO and TiO2 are saturated to 0.054 nm/cycle 0.036 nm/cycle at 225℃, respectively. The composition of STO films was controlled by changing the number of each precursor cycles, and stoichiometric SrTiO3 films were obtained when one super-cycle consisted of six TiO2 cycles and seven SrO cycles.
The deposited-SrTiO3 films were crystallized after annealing at 600oC for 10min under N2 ambient and the dependence of the dielectric constant on SrTiO3 film thickness was investigated for less 50 nm-thick SrTiO3 films after the annealing process at 600oC for 10min under N2 ambient. The dielectric constants of the films having thickness higher than 20 nm were not as sensitive to the film thickness with a relatively constant value of about 65. However, the dielectric constants of the films with thickness under 15 nm were dramatically decreased with decreasing the film thickness. This change was related to the film crystallinity. Moreover, it was confirmed that non-stoichiometric region near the interface of SrTiO3 film and Ru bottom electrode existed and was intermixed with SrTiO3 and Ti-O phases. The dielectric constant of only SrTiO3 film being excluded the interface layer was about 85. As the crystallization of deposited-SrTiO3 film by annealing at 600℃ for 10min in ambient N2, the leakage current density abruptly increased from the level of 10-7~10-8 at ±1V to the level of 10-1~10-2 at ±1V owing to formation of the grain boundary as the leakage current path, irrespective of the film thickness.
To improve dielectric properties, crystallization the seed-layer was introduced. First, seed layer was prepared by depositing 2.7-nm SrO and post-annealing in ambient N2 at 600°C for 10min before SrTiO3 deposition. By inserting of the SRO seed-layer between the SrTiO3 thin film and the Ru bottom electrode, the crystallinities of the annealed-SrTiO3 films were enhanced, especially film thickness with below 15 nm. In aspect of dielectric properties, SRO seed-layer helped to increase the dielectric constant of the SrTiO films, especially films with thicknesses below 15 nm (3the dielectric constant of 10 nm-SrTiO3 films was increased from 15.7 to 50.3) and the thickness dependency of the dielectric constant was reduced. Moreover, it was confirmed that the low-k interfacial layer between SrTiO film and bottom electrode was reduced by inserting of the seed-layer. For optimization of SRO seed layer formation, the dependence of dielectric properties of SrTiO films on the thickness of the inserted SrO layer was investigated. 33As the SrO layer was reduced below 1.35 nm, the dielectric constants of the SrTiO3 films drastically decreased and the dielectric constants of SrTiO3 thin films decreased continuously as the thickness of the inserted SrO layer was increased beyond 1.35 nm. From the above results, it appears that the optimized thickness of the inserted SrO layer for forming a seed layer is 1.35 nm, at which had the highest dielectric constant.
If the RuO2 layer was used as the substrate instead of Ru, it was thought that the sufficient oxygen supply might be possible for transformation of deposited-SrO to the SrRuO3 layer (SrO + RuO2 → SrRuO3) and the O2 ambient annealing could be possible as well as N2 ambient annealing for crystallization of SrTiO3 thin films. Therefore, SrRuO3 was introduced as a crystallization seed layer and formed through deposition of a SrO layer on a RuO2 substrate followed by O2-annealing instead of on a Ru substrate followed by N2-annealing, as the second method for seed layer formation. The SrRuO3 layer was successfully formed after annealing of a 2.7-nm SrO/RuO2 sample at 600°C. As the results of introducing SrRuO seed layers, 3the dielectric constant of 10 nm-thick SrTiO3 thin films increased to 83 compared with films deposited on Ru directly and seed formed on Ru substrate, respectively.
Finally, the effect of alumina (Al2O3) insertion on electrical properties of SrTiO3 was investigated. To investigate the variation of electrical properties of Al2O3-added SrTiO3 films, the added Al2O3 were inserted in SrTiO3 thin films by two different ways. The first method for reducing leakage current by addition AlOto SrTiO films is the doping of AlO in SrTiO thin film and the second method is the insertion of nano-scale-thick AlO layer in SrTiO thin film as the leakage current blocking layer. In the case of SrTiO film deposited on SrRuO seed layer formed on RuO substrate, the best optimized condition was obtained by 23 3233233332insertion of Al2O3 layer with 10 cycles (corresponding thickness of about 1.2 nm) and in this case, the leakage current density at 1V and dielectric constant were 9x10-7 A/cm3 and 53, respectively.
Thin Films of Copper Oxide and Copper Grown by Atomic Layer Deposition for Applications in Metallization Systems of Microelectronic Devices
Copper-based multi-level metallization systems in today’s ultralarge-scale integrated electronic cir cuits require the fabrication of diffusion barriers and conductive seed layers for the electrochem ical metal deposition. Such films of only several nanometers in thickness have to be deposited void-free and conformal in patterned dielectrics. The envisaged further reduction of the geometric dimensions of the interconnect system calls for coating techniques that circumvent the drawbacks of the well-established physical vapor deposition. The atomic layer deposition method (ALD) allows depositing films on the nanometer scale conformally both on three-dimensional objects as well as on large-area substrates. The present work therefore is concerned with the develop ment of an ALD process to grow copper oxide films based on the metal-organic precursor bis(tri n-butylphosphane)copper(I)acetylacetonate [(n Bu3P)2Cu(acac)]. This liquid, non-fluorinated β diketonate is brought to react with a mixture of water vapor and oxygen at temperatures from 100 to 160°C. Typical ALD-like growth behavior arises between 100 and 130°C, depending on the respective substrate used. On tantalum nitride and silicon dioxide substrates, smooth films and self saturating film growth, typical for ALD, are obtained. On ruthenium substrates, positive deposition results are obtained as well. However, a considerable intermixing of the ALD copper oxide with the underlying films takes place. Tantalum substrates lead to a fast self-decomposition of the copper precursor. As a consequence, isolated nuclei or larger particles are always obtained together with continuous films. The copper oxide films grown by ALD can be reduced to copper by vapor-phase processes. If formic acid is used as the reducing agent, these processes can already be carried out at similar temperatures as the ALD, so that agglomeration of the films is largely avoided. Also for an integration with subsequent electrochemical copper deposition, the combination of ALD copper and ruthenium proves advantageous, especially with respect to the quality of the electroplated films and their filling behavior in interconnect structures. Furthermore, the ALD process developed also bears potential for an integration with carbon nanotubes.
The Synthesis, Structure, And Properties Of Group 2 Poly(pyrazolyl)borates And Their Use For The Atomic Layer Deposition Of Group 2 Borates
A series of heavy alkaline earth complexes containing TpR2 -based ligands has been synthesized, structurally characterized, and their properties investigated. Salt metathesis routes involving MI2 (M = Ca, Sr, Ba) with either KTpEt2 or KTpnPr2 afforded MTpEt2 2 or MTpnPr2 2 in good to moderate yields. All of these complexes are volatile and exceptionally thermally stable, and have acceptable properties for use as group 2 atomic layer deposition (ALD) precursors. In addition, a series of group 2 complexes containing BpR2 -based ligand systems were synthesized. Treatment of MI2 (M = Ca, Sr, Ba) with two equivalents of TlBptBu2, KBp, and KBpiPr2 in tetrahydrofuran at ambient temperature afforded MBptBu2 2(THF)n, MBp2(THF)n, and MBpiPr2 2(THF)2, respectively. In the MBptBu2 complexes, the BptBu2 ligands undergo deformation in order to avoid intraligand and interligand tert-butyl group steric repulsions. Some of the BptBu2 complexes have enough volatility and thermal stability to be used as ALD or CVD precursors; however, the Bp and BpiPr2 complexes decompose prior to volatilization. The thermolysis of three equivalents of CaBp2(THF)2 at 190-200 °C/0.05 Torr afforded one equivalent of CaTp2 and two equivalents of TpCaBH4 in good yields. Treatment of TpCaBH4 with methanol and ethanol, followed by the appropriate work up procedure, led to the isolation of [(TpCa(MeOH)2)2(μ-B(OMe)4)][B(OMe)4] and [(TpCaB(OEt)3O)3B]∙EtOH, respectively. The ALD film growth of MB2O4 (M = Ca, Sr, Ba) has been demonstrated using CaTp2, SrTp2, or BaTpEt2 2 and water. For the ALD growth of BaB2O4, an ALD window was observed from 250-375 °C with a growth rate of 0.23 Å/cycle. In the ALD growth of CaB2O4 and SrB2O4, an ALD window was observed from 300-375 °C, respectively, with a consistent growth rate of approximately 0.36 and 0.47 Å/cycle, respectively. In the temperature versus growth rate plots for CaTp2, SrTp2, and BaTpEt2 , precursor saturation occurred at ≥ 3.0, ≥ 3.0, and ≥ 1.0 s, respectively. Elastic recoil detection analysis (ERDA) of representative samples prepared within the ALD windows indicated that the films were consistent with the composition of MB2O4, which demonstrates that TpR2 -based ligands are able to act as a single source precursor for metal and boron, and confer a precise 2:1 boron/metal ratio.
The significance of brittle reaction layers in fusing of dental ceramics to titanium
This thesis comprises four intercomplementary parts that introduce new approaches to brittle reaction layers and mechanical compatibility of metalloceramic joints created when fusing dental ceramics to titanium. The first part investigates the effects of TiO2 layer structure and thickness on the joint strength of the titanium-metalloceramic system. Three groups of standard metalloceramic samples with different TiO2 layer thickness and crystal structure were tested. The TiO2 layers were produced using atomic layer deposition (ALD). Scanning acoustic microscopy (SAM), three-point bending (TPB), cross-section microscopy, scanning electron microscopy (SEM), and energy dispersive X-ray spectroscopy (EDS) were employed. Samples with all TiO2 thicknesses displayed good ceramics adhesion to Ti, and uniform TPB results. The fracture mode was independent of oxide layer thickness and structure. Cracking occurred deeper inside titanium, in the oxygen-rich Ti[O]x solid solution surface layer. During dental ceramics firing TiO2 layers dissociate and joints become brittle with increased dissolution of oxygen into metallic Ti and consequent reduction in the metal plasticity. To accomplish an ideal metalloceramic joint this needs to be resolved. The second part introduces photoinduced superhydrophilicity of TiO2. Test samples with ALD deposited anatase TiO2 films were produced. Band gap energy (EBG) for the TiO2 layers was estimated from transmittance measurements. Samples were irradiated with UV light (> EBG) to induce superhydrophilicity of the surfaces through a cascade leading to increased amount of surface hydroxyl groups. Samples were divided into two groups D and E to study the required irradiation time. Hydrophilicity of the TiO2 surfaces was assessed by sessile drop contact angle measurements. The reference contact angle prior to UV radiation was ~55˚. Superhydrophilicity (contact angle ~0˚) was achieved within 2 minutes of UV radiation. After initial partial recovery during the first 10 minutes, the contact angle remained below 20˚ for 1h. Total recovery was not observed within 24h storage. Photoinduced ultrahydrophilicity can be used to enhance wettability of titanium surfaces, an important factor in dental ceramics veneering processes. The third part addresses interlayers designed to restrain oxygen dissolution into Ti during dental ceramics fusing. The main requirements for an ideal interlayer material are proposed. Based on these criteria and systematic exclusion of possible interlayer materials silver (Ag) interlayers were chosen. Six groups of standard metalloceramic samples were studied. Groups F, J, K and L were Al2O3-blasted, Groups G and H were left polished. Thin silver interlayers were produced on Groups G, H, J and K by using the DIARC® plasma coating method and thicker interlayers on Group J by electrochemical baths. Analysis methods were as in the first part. Good ceramics adhesion to titanium was observed in all test groups save for G and H, which both exhibited several areas of poor contact. SEM/EDS analyses revealed attachment of alumina particles on the Al2O3-blasted titanium. Ag covered this contamination in Group L. TPB results were significantly better in Group L samples compared to Group F. Generally, cracking occurred inside titanium in oxygen-rich Ti[O]x solid solution (F, G, H, J, K), locally also between Ti and dental ceramics (K, L). In Group L multiple cracks occurred inside dental ceramics, none inside Ti structure. Ag interlayers of 5 μm on Al2O3-blasted samples can be efficiently used to retard formation of the brittle oxygen-rich Ti[O]x layer, thus enhancing metalloceramic joint integrity. Based on the literature, isolation of alumina blasting particle contamination was also considered beneficial. The most brittle component in metalloceramic joints with 5 μm Ag interlayers was bulk dental ceramics instead of Ti[O]x. The fourth part investigates the importance of mechanical interlocking and presents a new approach to overcome mechanical problems of brittle reaction layers. Mechanically polished, Al2O3-blasted, and photolithographically etched standard metalloceramic samples, Groups M, N and P, showed no significant TPB test differences. Cracking occurred through Ti[O]x, but in photolithographically etched samples also locally through dental ceramics. Hence, the significance of mechanical interlocking achieved by conventional surface treatments can be questioned as long as the formation of the brittle layers (mainly oxygen-rich Ti[O]x) cannot be sufficiently controlled. Photolithographically etched pits can be used to cause cracking of dental ceramics instead of the more brittle reaction layers. The current depth and steepness of the pits, however, were insufficient for extensive stress redistribution. In summary – in contrast to former impressions of thick titanium oxide layers – this thesis clearly demonstrates diffusion of oxygen from sintering atmosphere and SiO2 to Ti structures during dental ceramics firing and the following formation of brittle Ti[O]x solid solution as the most important factors predisposing joints between Ti and SiO2-based dental ceramics to low strength. This among other predisposing factors such as residual stresses created by the coefficient of thermal expansion mismatch between dental ceramics and Ti frameworks can be avoided with Ag interlayers.
Study of High-k materials deposition by Plasma ALD for MIM capacitors
Studies on the surface chemistry of atomic layer deposition and the impact on process efficiency exemplified by an optimized shower head
Plasma-Enhanced Atomic Layer Deposition ZnO For Multifunctional Thin Film Electronics
Permittivity enhancement and characterizations of atomic layer deposited HfO2 films using t-Butoxytris(ethylmethylamido)hafnium precursor
New chemistries for atomic and molecular layer deposition and their applications
Nano-structured 3D Electrodes for Li-ion Micro-batteries
Pent, E. 2010. Nano-structured 3D Electrodes for Li-ion Micro-batteries. Acts Universitatis Upsaliensis. Digital Comprehensive Summaries of Uppsala Dissertations from the Faculty of Science and Technology 719. 119 pp. Uppsala. ISBN 978-91-554-7732-5. A new challenging application for Li-ion battery has arisen from the rapid development of micro-electronics. Powering Micro-ElectroMechanical Systems (MEMS) such as autonomous smart-dust nodes using conventional Li-ion batteries is not possible. It is not only new batteries based on new materials but there is also a need of modifying the actual battery design. In this context, the conception of 3D nano-architectured Li-ion batteries is explored. There are several micro-battery concepts that are studied; however in this thesis, the focus is concentrated on one particular architecture that can be described as the successive deposition of battery components (active material, electrolyte, active material) on free-standing arrays of nano-sized columns of a current collector. After a brief introduction about Li-ion batteries and 3D micro-batteries, the electrodeposition of Al through an alumina template using an ionic liquid electrolyte to form free-standing columns of Al current collector is described. The crucial deposition parameters influencing the nucleation and growth of the Al nano-rods are discussed. The deposition of active electrode material on the nano-structured current collector columns is described for 2 distinct active materials deposited using different techniques. Deposition of TiCII using Atomic Layer Deposition (ALD) as active material on top of the nano-structured Al is also presented. The obtained deposits present high uniformity and high covering of the specific surface of the current collector. When cycled versus lithium and compared to planar electrodes, an increase of the capacity was proven to be directly proportional to the specific area gained from shifting from a 2D to a 3D construction. Cu2Sb 3D electrodes were prepared by the electrodeposition of Sb onto a nano-structured Cu current collector followed by an annealing step forcing the alloying between the current collector and Sb. The volume expansion observed during Sb alloying with Li is buffered by the Cu matrix and thus the electrode stability is greatly enhanced (from only 20 cycles to more than 120 cycles). Finally, the deposition of a hybrid polymer electrolyte onto the developed 3D electrodes is presented. Even though the deposition is not conformal and that issues of capacity fading need to be addressed, preliminary results attest that it is possible to cycle the obtained 3D electrode-electrolyte versus lithium without the appearance of short-circuits.
MOCVD and ALD of rare-earth containing multifunctional materials: From precursor chemistry to thin film depositions and applications
Investigation of MOS Interfaces with Atomic-Layer-Deposited High-k Gate Dielectrics on III-V Semiconductors
SURI, RAHUL. Investigation of MOS Interfaces with Atomic-Layer-Deposited High-k Gate Dielectrics on III-V Semiconductors. (Under the direction of Dr. Veena Misra). The purpose of this research work was to investigate the surface passivation methods and metal gate/high-k dielectric gate stacks for metal-oxide-semiconductor devices (MOS) on III-V compound semiconductor materials – (i) GaAs for future high-speed low-power logic devices and (ii) AlGaN/GaN heterostructure for future high-speed high-power devices. GaAs is a candidate material for high-mobility channel in a NMOS transistor to extend the CMOS scaling up to and beyond the 16-nm technology node. AlGaN/GaN heterostructure is useful in a MOS-high electron mobility transistor (MOS-HEMT) device for providing a high current-carrying two dimensional electron gas (2DEG) channel. The interaction of GaAs surface with atomic layer deposition of high-k dielectrics was investigated to gain fundamental insights into the chemical properties of GaAs surface oxides and high-k/GaAs interface. Electrical characterization of devices was performed to understand the impact of high-k/GaAs interface on MOS device characteristics in order to form a suitable metal/high-k/GaAs gatestack for future high-speed logic and power devices. Reduction of native oxides on GaAs was found to occur during atomic layer deposition (ALD) of high-k dielectrics- HfO2 and Al2O3/HfO2 nanolaminates on GaAs. Reaction between ALD metal precursor and native oxides on GaAs was identified to be the cause for consumption of native oxides. It was established that the ALD growth temperature has a strong impact on this phenomenon. During post-dielectric annealing the residual arsenic oxides at the interface decomposed leading to an increase in the interfacial gallium oxides. Presence of gallium oxide, Ga2O3 was identified as a cause for observed frequency dispersion in MOS capacitance-voltage curves indicative of a high interface state density. The chemical properties of the AlGaN/GaN heterostructure surface prepared by wet chemical treatment using HCl/HF and NH4OH solutions were investigated and compared. Both HCl and NH4OH solutions were effective in etching the native oxide layer and reducing the surface carbon content; HCl treatment being slightly more effective. Atomic layer deposition of Al2O3 on AlGaN/GaN surface revealed a reduction of surface gallium oxides due to the reaction between metal precursor and Ga2O3. This oxide reduction provides an in situ ALD surface cleaning action and provides a passivation effect useful for suppressing surface states. The interface and electrical properties of Al2O3 and SiO2 grown by ALD on HCl-treated AlGaN/GaN surface were investigated. An upward band bending in the semiconductor was observed; Al2O3 resulting in a greater band bending at the interface than SiO2. SiO2 based device yielded a more positive threshold voltage than Al2O3 suggesting the potential use of a thin SiO2 interface passivation layer to achieve enhancement mode operation. Energy band alignment of ALD dielectrics- SiO2, HfO2, HfAlO and Al2O3 on GaN was determined using x-ray photoelectron spectroscopy. Fundamental chemical properties of the AlGaN/GaN heterostructure surfaces, interaction of the AlGaN/GaN surfaces with atomic layer deposition of dielectrics and electrical properties of AlGaN/GaN based MOS devices were studied and are the key to improving the device performance of MOS-HEMT transistors for high-power applications.
Iminopyrrolidine Ligand Design and Novel Group IV Precursors for Chemical Vapour and Atomic Layer Deposition
Consistent downsizing of microelectronics due to Moore's law scaling of integrated circuits has pushed traditional design techniques to their micro-scale limitations. When approaching the nano-scale, the electrical properties of the widely used poly-silicon based metal-oxide-semiconductor field-effect transistor (MOSFET) change drastically and render the devices un-useable. For this reason, the development of new materials that maintain favourable electrical properties on a nano-scale, such as titanium, aluminum, and zirconium based metals, metal-nitrides and metal-oxides, have been of growing interest in research. Future circuit design will require an efficient means for controlled and uniform coating of ultra-thin films of next-generation microelectronic materials. Two interesting candidates for depositing thin films are atomic layer deposition (ALD) and chemical vapour deposition (CVD). The ability to control the uniformity of thin films using ALD and CVD depends on locating effective precursors for deposition. An effective precursor should be thermally stable, volatile, chemically reactive and self-limiting. Compounds with guanidinate and amidinate ligands make promising precursors due to their facile tunability, their volatility and their self-limiting properties. In this work amidinate and guanidinate precursors for ALD and CVD are developed and characterized. This work includes the synthesis of a novel iminopyrrolidine ligand and characterization to determine its potential as an ALD precursor ligand. The ligand showed thermal stability and a tunable melting point trend demonstrating potential as an effective ligand for ALD and CVD precursors. In addition, once the iminopyrrolidinate ligand was reacted with aluminum and titanium species, tunable melting points were observed for the resulting metal containing precursor species, offering potential flexibility in ALD process design. The synthesis and thermal chemistry of other novel heteroleptic titanium and zirconium species are also presented. The most promising precursors include the heteroleptic titanium +3 guanidinate and amidinate species for the deposition of TÌN/TÌO2 films. One of the guanidinate species was chosen for an exposure experiment on high surface area silica to study and determine the precursor chemistry with respect to nucleation between titanium and the substrate. The novel heteroleptic zirconium species presented in this work demonstrated two different bonding arrangements within the guanidinate family.
High-k ternary rare earth oxides by atomic layer deposition
The present thesis describes atomic layer deposition (ALD) of ternary rare earth (RE) oxides and characterization of compositional, structural and electrical properties of the films. The REScO3, LaLuO3 and ErxGa2-xO3 thin films investigated are potential high-κ materials for future metal-oxide-semiconductor field-effect transistors, i.e. MOSFETs. The dissertation consists of five peer reviewed publications. As a background for the work, issues related to the miniaturization of MOSFETs and the feasibility of rare earth oxides as new high-κ dielectrics are discussed. Also some challenges of manufacturing Ga-based MOSFETs with high quality gate oxide having satisfactory interface properties and the role of rare earth oxides in GaAs passivation are presented. In addition the basic principle of the ALD method is briefly introduced and recent literature concerning deposition of rare earth oxides is reviewed. A series of REScO3 thin films was deposited by ALD using rare earth β-diketonate precursors RE(thd)3 together with ozone. The films were characterized for growth rate, elemental composition, crystallization upon annealing and electrical properties. Amorphous films of high quality with low impurity contents and promising electrical characteristics were produced. Several gradually evolving properties of the films were examined and the effect of the RE3+ cation size was discussed. YScO3 films were also deposited using novel cyclopentadienyl metal precursors and water. Deposition of LaLuO3 films having similar properties but even higher dielectric constant (κ ≈ 30) than ternary scandates was examined at two different temperatures. The relationship between the crystallization behaviour and the dielectric constant of REScO3 and LaLuO3 thin films was discussed. Finally deposition of a possible gate oxide for GaAs MOSFETs, viz. ErxGa2-xO3 by two different precursor approaches was investigated. In addition to β-diketonate metal precursors novel cyclopentadienyl and amidinate metal precursors together with water as oxygen source were utilized. For both YScO3 and ErxGa2-xO3 films the choice of precursor system affected e.g. the electrical properties and the crystallization behavior.
Growth of Organic Films on Semiconductor Surfaces: Fundamental Reactivity Studies and Molecular Layer Deposition Involving Isocyanates and Isothiocyanates
The continued pursuit of smaller device dimensions by the semiconductor industry has led to an increased interest in functional organic films. Organics have great potential as advanced materials, owing to the versatility of organic moieties and vast knowledge base of organic reactivity. In order to implement organic films into semiconductor devices, the inorganic/organic hybrid interfaces must be investigated, so that the reactivity at these pivotal features is well-known. In this work organic films are studied in two environments: the Ge(100)-2xl surface and the SiC>2 surface. The reconstructed Ge(100)-2xl surface offers a well-defined substrate, ideal for fundamental reactivity studies. Organic reactants are deposited under ultrahigh vacuum conditions, allowing reactions between gas-phase organic molecules and the surface to be isolated and analyzed by in situ spectroscopic techniques. By use of infrared (IR) spectroscopy, x-ray photoelectron spectroscopy (XPS) and density functional theory (DFT) modeling, we investigate the reactivity of phenyl and tert-butyl isocyanate and isothiocyanante at the Ge(100)-2xl surface. The isocyanate and isothiocyanate moieties are both highly reactive groups consisting of a cumulated double bond containing two heteroatoms, allowing for many potential products with the Ge surface. We find that dative bonding through the heteroatoms plays an important role in the surface reactions, functioning as either reaction intermediates or final products depending on the adsorbate. Various cycloaddition products are also observed at the surface, with prominent reactivity trends resulting from the differences in oxygen and sulfur reactivity. In order to study the practical implementation of organic films, molecular layer deposition (MLD) reactions are studied on the hydroxlyated Si02 surface. MLD is a layer-by-layer technique, where films are deposited one molecular unit at a time, allowing for film tailorability and composition control down to single molecule specificity. Coupling reactions between isocyanate and isothiocyanate moieties with amines to form polyurea and polythiourea films, respectively, are studied. The MLD films are analyzed by ex situ ellipsometry, IR spectroscopy, XPS, and DFT. A constant growth rate and monomer dose saturation is observed for both the urea and thiourea coupling chemistry, and chemical composition of the films agrees well with theoretical models. The ability to precisely control film composition is demonstrated through the deposition of polyurea blends, with a homogenous composition throughout the film, and polyurea laminates, with layers of distinct composition within the film. Organic films have shown promise as copper diffusion barrier layers, and the effectiveness of the MLD films as copper barrier layers is investigated through thermal stability, adhesion, and copper penetration measurements. The films demonstrate potential in this application, but further modification of the films is necessary to meet all the requirements necessary for barrier layer implementation. The thesis concludes with some perspectives on the future of organic films on semiconductors.
Fabrication and Functionalization of Graphene and Other Carbon Nanomaterials in Solution
In the last decades several new nanostructures of carbon have been discovered, including carbon nanotubes (CNTs), and the recently discovered 2-dimensional graphene. These new materials exhibit extraordinary and unique properties—making them extremely interesting both for fundamental science and for future applications. It is, however, of crucial importance to develop new and improved fabrication and processing methods for these carbon nanomaterials. In this thesis the concept of applying solution chemistry and solution-based techniques to fabricate and to deposit graphene and other carbon nanomaterials is explored. An area-selective deposition method was developed for CNT and carbon-coated iron nanoparticles. By utilizing organic functionalization the properties of the nanomaterials were tuned, with the purpose to make them soluble in a liquid solvent and also enable them to selectively adsorb to non-polar surfaces. The first step of the functionalization process was an acid treatment, to introduce defects in the materials. This method was also used to create defects in so-called carbon nanosheets (CNS). The effect of the defect formation on the electric properties of the graphene-like CNS was studied; it was found that the resistance of the CNS could be reduced to 1/50 by acid treating of the sample. Also, the effect of the created defects on gas adsorption to the surface of the CNS has been investigated. This was done using atomic layer deposition (ALD) of TiO2 on the CNS, and a clear change in nucleation be-havior was seen due to the acid-treatment. Furthermore, a solution-based new method for fabrication of graphene was developed; this method combines intercalation of bromine into graphite with ultrasonic treatment to exfoliate flakes into a solvent. From the solvent the flakes can be deposited onto an arbitrary substrate. Several important parameters in the method were investigated in order to optimize the process. One important parameter proved to be the choice of solvent in all steps of the procedure; it was shown to influence sonication yield, flake size, and deposition results. Toluene was identified as a suitable solvent. A mild heat-treatment of the starting material was also identified as a way to increase the exfoliation yield. Using this method, fabrication of few-layer graphene sheets was achieved and areas down to 3 layers in thickness were identified—this is in the very forefront of current solution-based graphene fabrication techniques.
Chemical Vapour Deposition of Undoped and Oxygen Doped Copper (I) Nitride.
In science and technology there is a steadily increased demand of new materials and new materials production processes since they create new application areas as well as improved production technology and economy. This thesis includes development and studies of a chemical vapour deposition (CVD) process for growth of thin films of the metastable material copper nitride, Cu3N, which is a semiconductor and decomposes at around 300 °C. The combination of these properties opens for a variety of applications ranging from solar cells to sensor and information technology. The CVD process developed is based on a metal-organic compound copper hexafluoroacetylacetonate, Cu(hfac)2, ammonia and water and was working at about 300 °C and 5 Ton. It was found that a small amount of water in the vapour increased the growth rate considerably and that the phase content, film texture, chemical composition and morphology were strongly dependent on the deposition conditions. In-situ oxygen doping during the CVD of Cu3N to an amount of 9 atomic % could also be accomplished by increasing the water concentration in the vapour. Oxygen doping increases the band gap of the material as well as the electrical resistivity and changes the stability. The crystal structure of Cu3N is very open and contains several sites which can be used for doping. Different spectroscopic techniques like X-ray photoelectron spectroscopy, Raman spectroscopy and near edge X-ray absorption fine structure spectroscopy were used to identify the oxygen doping site(s) in Cu3N. Besides the properties, the oxygen doping also affected the morphology and texture of the films. By combining thin layers of different materials several properties can be optimized at the same time. It has been demonstrated in this thesis that multilayers, composed of alternating Cu3N and Cu2O layers, i.e. a metastable and a stable material, could be grown by CVD technique. However, the stacking sequence affected the texture, morphology and chemical composition. The interfaces between the different layers were sharp and no signs of decomposition of the initially deposited metastable Cu3N layer could be detected.
Keywords: Chemical vapour deposition, copper hexafluoroacetylacetonate, copper (I) nitride, copper (I) oxide, multilayers, oxygen doping
Cadmium Free Buffer Layers and the Influence of their Material Properties on the Performance of Cu(In,Ga)Se2 Solar Cells
CdS is conventionally used as a buffer layer in Cu(In,Ga)Se2, CIGS, solar cells. The aim of this thesis is to substitute CdS with cadmium-free, more transparent and environmentally benign alternative buffer layers and to analyze how the material properties of alternative layers affect the solar cell performance. The alternative buffer layers have been deposited using Atomic Layer Deposition, ALD. A theoretical explanation for the success of CdS is that its conduction band, E., forms a small positive offset with that of CIGS. In one of the studies in this thesis the theory is tested experimentally by changing both the E0 position of the CIGS and of Zn(O,S) buffer layers through changing their gallium and sulfur contents respectively. Surprisingly, the top performing solar cells for all gallium contents have Zn(O,S) buffer layers with the same sulfur content and properties in spite of predicted unfavorable E. offsets. An explanation is proposed based on observed nonhomogenous composition in the buffer layer. This thesis also shows that the solar cell performance is strongly related to the resistivity of alternative buffer layers made of (Zn,Mg)O. A tentative explanation is that a high resistivity reduces the influence of shunt paths at the buffer layer/absorber interface. For devices in operation however, it seems beneficial to induce persistent photoconductivity, by light soaking, which can reduce the effective E. barrier at the interface and thereby improve the fill factor of the solar cells. Zn-Sn-0 is introduced as a new buffer layer in this thesis. The initial studies show that solar cells with Zn-Sn-0 buffer layers have comparable performance to the CdS reference devices. While an intrinsic ZnO layer is required for a high reproducibility and performance of solar cells with CdS buffer layers it is shown in this thesis that it can be thinned if Zn(O,S) or omitted if (Zn,Mg)O buffer layers are used instead. As a result, a top conversion efficiency of 18.1 % was achieved with an (Zn,Mg)O buffer layer, a record for a cadmium and sulfur free CIGS solar cell. Keywords: Cu(In, Ga)Se2, Solar cells, Thin film, Buffer layer, Window layer, ZnO, Zn(O, S), (Zn, Mg)O, Zn-Sn-0
Atomic Layer Deposition on Fiber Forming Polymers and Nonwoven Fiber Structure.
Recent advances in fiber processing technology have allowed the formation of fibers with sub-micron and nanoscale dimensions. Such fibers have received much recent attention due to their potential in wide ranging applications including but not limited to tissue scaffolds, affinity membranes, and other advanced filtration applications. This is due to their ability to provide high surface area, high porosity and good mechanical properties. However, in order to expand the range of applications and improve chemical and physical functionality, the ability to uniformly and predictably modify the surface of fibers in highly dense and tortuous nonwoven structures, in an environmentally friendly manor, is required. A variety of different techniques are currently used to modify the surface of planar polymers as well as nonwoven fiber structures. In this study, a vapor phase film deposition technique called atomic layer deposition (ALD) has been used to modify the surface of planar films of fiber forming polymers as well as nonwoven fiber structures. In-situ gravimetric and chemical analyses have been employed to investigate film precursor and polymer chemical and physical interaction, as well as the effect of process variables such as temperature on the nucleation and growth of ALD films on polymer materials.
Atomic layer deposition of high-permittivity insulators from cyclopentadienyl-based precursors
Well-controlled atomic layer deposition of high-quality thin films of ZrO2 and HfO2 can be realized using novel cyclopentadienyl-based precursors in normal laboratory conditions. Cyclopentadienyls of zirconium and hafnium, viz. (CpMe)2ZrMe. (CpMe) Zr(OME)Me, CpMe) Zr(NM22), (CpEt) Zr(NMe2), (CpMe) HfCOMeMe, and CpHf(NMe2)3 (Cp = CsHs, Me = CH3, and Et = C2H5) together with ozone as the oxygen source are thus appropriate precursors for ALD process, providing dense dielectric and insulating films on semiconductor or metallic substrates. Appreciably high conformality (step-coverage) on three-dimensional substrates can be achieved.
Both HfO, and Zro, films deposited at 300–350°C consisted predominantly of the monoclinic phase. Upon decreasing the film thickness down to 5–15 nm, the significance of metastable cubic or tetragonal phases increased, especially in Zro, films, which was promising in terms of higher dielectric permittivity and therefore increasing capacitance. The precursors containing two Cp-ligands and oxygen seemed to be more stable and yielded films with slightly higher phase homogeneity compared to precursors containing two Cp-ligands without methoxy-groups (OME). These films were also more insulating, although not necessarily superior in terms of electronic defect density. Leakage currents in HfO2 were lower than those in ZrO2, although the ZrO2 films could possess even lower interface trap densities than HfO.
Conduction mechanisms were quite alike in films grown from the different precursors, but the ultrathin films grown from (CpMe) Zr(OME) Me appeared more insulating possessing higher breakdown fields than those e.g. in the films grown from CpMe) ZrMe2. The dominant conduction mechanism was bulklimited field-assisted excitation of charge carriers, although at low voltages thermal excitation over interfacial barriers could also be taken into account.
Since the ability of metastable cubic/tetragonal phases of HfO2 and/or ZrO2 to withstand post-deposition annealing procedures without transformation to lower-permittivity monoclinic phase was a likely issue when fabricating highdensity capacitors, the films were further doped or mixed with rare earth metal oxides. In the case of HfO2, quite a recently developed monocyclopentadienylbased precursor CpHf(NMe2)3 was chosen and used in the experiments devoted to the studies on Yoz-doped HfO). In the case of Zro, a well-behaving compound (CpMe) Zr(OMe Me was chosen for the preparation of Zro, films doped or nanolaminated with Gd2O3 and Er2O3.
Doped HfO2:Y films were amorphous in as-deposited state but crystallized in the form of metastable polymorphs after heat-treatments above 500°C, possessing higher capacitance and lower equivalent oxide thickness compared to those of non-doped HfO2. The leakage currents remained significant, probably due to somewhat inhomogeneous crystallization. ZrO2:Gd and ZrO2:Er films were crystalline already in as-deposited state, and the cubic polymorph of ZrO, was retained upon annealing at 650°C in the doped films, whereas lower
permittivity monoclinic ZrO2 became apparent in the nondoped films already in the as-deposited state. The dielectric permittivity value of 31 was achieved in the ZrO2:Er2O3 films with an Er:Zr cation ratio of 0.09 and 30 in the ZrO2:Gd2O3 films with a Gd:Zr cation ratio of 0.027, whereas in non-doped films permittivity values above 20-25 could not be measured. Concerning the bottom electrode materials, the best results in terms of permittivity and leakage currents were achieved with Ru, allowing equivalent oxide thickness below 1 nm and a current density of 3x10 A/cmat 1 V. In general, at electric fields below 2-3 MV/cm, normal and trap-compensated Poole-Frenkel conduction mechanisms were competing, whereas at higher fields, Fowler-Nordheim and/or trap-assisted tunneling were to be considered. In Er2O3-ZrO2 and Gd2O3ZIO, nanolaminates the cubic ZrO, and rare earth oxide phases dominated, but the capacitance increased after annealing in the films with relatively low rare earth metal content and decreased in the case of higher rare earth content, being indicative of the sensitivity of dielectric behavior on the contribution of ZrO2 phases.
The processes and resulting films examined within the present study may well become considered as those relevant to the fabrication of high-performance capacitor dielectric materials. Further studies might become concentrated on the optimization of the dopant content and deposition (cycle) time parameters, in order to improve the structural stability, capacitance density, pre-breakdown leakage currents and conformal growth over 3D substrates. In addition, the search for even better cyclopentadienyl-based precursors for both host and dopant materials may continue.
Atomic layer deposition of electroluminescent ZnS, SrS, and BaS thin films
The light emitted by flat panel displays (FPD) can be generated in many different ways, such as for example alternating current thin film electroluminescence (ACTFEL), liquid crystal display (LCD), light emitting diode (LED), or plasma display panel (PDP) technologies. In this work, the focus was on ACTFEL devices and the goal was to develop new thin film processes for light emitting materials in ACTFEL devices. The films were deposited with the atomic layer deposition (ALD) method, which has been utilized in the manufacturing of ACTFEL displays since the mid-1980s. The ALD method is based on surface-controlled self-terminated reactions and a maximum of one layer of the desired material can be prepared during one deposition cycle. Therefore, the film thickness can be controlled simply by adjusting the number of deposition cycles. In addition, both large areas and deep trench structures can be covered uniformly. During this work, new ALD processes were developed for the following thin film materials: BaS, CuxS, MnS, PbS, SrS, SrSe, SrTe, SrS1-xSex, ZnS, and ZnS1-xSex. In addition, several ACTFEL devices were prepared where the light emitting material was BaS, SrS, SrS1-xSex, ZnS, or ZnS1-xSex thin film that was doped with Ce, Cu, Eu, Mn, or Pb. The sulfoselenide films were made by substituting the elemental selenium for sulfur on the substrate surface during film deposition. In this way, it was possible to replace a maximum of 90% of the sulfur with selenium, and the XRD analyses indicated that the films were solid solutions. The polycrystalline BaS, SrS, and ZnS thin films were deposited at 180-400, 120-460, and 280-500 °C, respectively, and the processes had a wide temperature range where the growth rate of the films was independent of the deposition temperature. The electroluminescence studies showed that the doped sulfoselenide films resulted in low emission intensity. However, the emission intensities and emission colors of the doped SrS, BaS, and ZnS films were comparable with those found in earlier studies. It was also shown that the electro-optical properties of the different ZnS:Mn devices were different as a consequence of different ZnS:Mn processes. Finally, it was concluded that because the higher deposition temperature seemed to result in a higher emission intensity, the thermal stability of the reactants has a significant role when the light emitting materials of ACTFEL devices are deposited with the ALD method.
Atomic layer deposition and photocatalytic properties of titanium dioxide thin films
Photocatalytic TiO2 thin films can be highly useful in many environments and applications. They can be used as self-cleaning coatings on top of glass, tiles and steel to reduce the amount of fouling on these surfaces. Photocatalytic TiO2 surfaces have antimicrobial properties making them potentially useful in hospitals, bathrooms and many other places where microbes may cause problems. TiO2 photocatalysts can also be used to clean contaminated water and air. Photocatalytic oxidation and reduction reactions proceed on TiO2 surfaces under irradiation of UV light meaning that sunlight and even normal indoor lighting can be utilized. In order to improve the photocatalytic properties of TiO2 materials even further, various modification methods have been explored. Doping with elements such as nitrogen, sulfur and fluorine, and preparation of different kinds of composites are typical approaches that have been employed. Photocatalytic TiO2 nanotubes and other nanostructures are gaining interest as well. Atomic Layer Deposition (ALD) is a chemical gas phase thin film deposition method with strong roots in Finland. This unique modification of the common Chemical Vapor Deposition (CVD) method is based on alternate supply of precursor vapors to the substrate which forces the film growth reactions to proceed only on the surface in a highly controlled manner. ALD gives easy and accurate film thickness control, excellent large area uniformity and unparalleled conformality on complex shaped substrates. These characteristics have recently led to several breakthroughs in microelectronics, nanotechnology and many other areas. In this work, the utilization of ALD to prepare photocatalytic TiO2 thin films was studied in detail. Undoped as well as nitrogen, sulfur and fluorine doped TiO2 thin films were prepared and thoroughly characterized. ALD prepared undoped TiO2 films were shown to exhibit good photocatalytic activities. Of the studied dopants, sulfur and fluorine were identified as much better choices than nitrogen. Nanostructured TiO2 photocatalysts were prepared through template directed deposition on various complex shaped substrates by exploiting the good qualities of ALD. A clear enhancement in the photocatalytic activity was achieved with these nanostructures. Several new ALD processes were also developed in this work. TiO2 processes based on two new titanium precursors, Ti(OMe)4 and TiF4, were shown to exhibit saturative ALDtype of growth when water was used as the other precursor. In addition, TiS2 thin films were prepared for the first time by ALD using TiCl4 and H2S as precursors. Ti1-xNbxOy and Ti1-xTaxOy transparent conducting oxide films were prepared successfully by ALD and post-deposition annealing. Highly unusual, explosive crystallization behaviour occurred in these mixed oxides which resulted in anatase crystals with lateral dimensions over 1000 times the film thickness.
A multiscale model for an atomic layer deposition process
ZnO and ZnO:Al layers obtained by atomic layer deposition for organic electronics
The ALD method was used to obtain semiconductor and conductive ZnO layers as well as ZnO: Al layers for organic electronics. Technological parameters were optimized in order to obtain layers ZnO semiconductors with a low concentration of free electrons (n ≤ 1017 cm-3) and deposited at low growth temperatures (Tgr ≤ 100 ° C). This made it possible to use these layers in the organic photovoltaic structure as pn junction element with p-type organic material - nickel phthalocyanine (NiPc). The obtained ITO / NiPc / ZnO / Al structure was characterized by better properties photovoltaics compared to the identical structure but without the ZnO layer, ie ITO / NiPc / Al. Moreover, the low growth temperature allowed the layer to be deposited ZnO on the NiPc layer, thus protecting it against contact with air. This significantly improved the time stability of such a structure compared to the structure without ZnO layers. Optimization of technological parameters allowing to obtain undoped ZnO layers having the lowest possible appropriate resistances while maintaining high optical transmission in the range visible. One of the main parameters was the growth temperature. Obtained values of ρ = 1.7 × 10-3 Ωcm and T ≈ 90% (at Tgr = 200 ° C) are among the best parameters reported in the literature for transparent, conductive and undoped ZnO layers obtained by various methods. The resulting conductive undoped ZnO layers were used as transparent electrode in OLED diode with Alq3 active layer (ZnO / CuI / Alq3 / PEGDE / Al). The obtained IV and LV characteristics, including high luminance ~ 3 × 103 cd / m2 and the luminous efficiency of 3 cd / A are comparable and even better compared to similar structures with an Alq3 layer, but with a ZnO: Al layer or ITO used as electrodes. To further improve conductivity, the ZnO layers were doped with aluminum. ZnO: Al layers having the lowest resistances were obtained at a temperature of 200 ° C equal to 8.2 × 10-4 Ωcm (for thicknesses of 200 nm) and 7.1 × 10-4 Ωcm (for thicknesses ≈1 µm) and high optical transmission (T ≈ 90%) in the visible range. The obtained layers are characterized by a homogeneous distribution of aluminum for Al content ≥ 2% at. Periodicity was observed at lower contents Al decomposition disappears after heating in nitrogen at 300 ° C. Based on the research techniques used (SEM, SIMS, XRD), no the presence of foreign Al phases was observed in the obtained ZnO: Al layers, even at high Al contents of 7.8% at. ρ values are among the lowest reported so far in the literature for ZnO: Al layers obtained by the ALD method. However, compared to the lowest reported resistance of ZnO: Al layers obtained by sputtering magnetron and the PLD method ( ρ = 2 × 10-4 Ωcm) they are higher, but the same row. ZnO: Al layers were obtained on a flexible polymer - PET substrate, for use as transparent electrodes in organic and flexible instruments electronic. The growth temperature was 110 ° C. Parameters obtained electrical components are comparable to those reported in the literature for ZnO: Al / PET layers obtained by magnetron sputtering. In the literature known to the author So far, there are no studies devoted to the characterization of the obtained ZnO: Al layers by the ALD method on a flexible substrate. The influence of native defects and unintentional admixtures was examined on the obtained electrical parameters of ZnO and ZnO: Al layers obtained by the ALD method. It was found that in the non-doped aluminum layers a fundamental role native defects play. Among them, the predominant influence on high conductivity most likely has interstitial zinc, not oxygen gaps. It means bigger stability of ZnO layers caused, among others, by greater resistance to possible diffusion oxygen from the air. It turned out that the presence of hydrogen does not play a significant role in increasing the conductivity ZnO layers obtained by the ALD method. In the case of undoped layers aluminum, a decrease in the concentration of n is observed with an increase in concentration hydrogen. Comparing the results of the cross-sectional tests of the ZnO and ZnO layers: Al with the profile of the hydrogen content in these layers it can be concluded that hydrogen it accumulates in greater amounts at the grain boundaries which may contribute to lower electron mobility in these layers. An additional argument this is due to the fact that both in the ZnO and ZnO layers: Al the increase in hydrogen concentration was always accompanied by a decrease in the mobility of µ.
Thin Al2O3 Barrier Coatings Grown on Bio-based Packaging Materials by Atomic Layer Deposition
Growing environmental concerns related to the use of synthetic non-biodegradable polymers in the packaging industry have led to the need for new, especially bio based, materials. Currently, petroleum-based synthetic polymers are widely used due to their relatively low cost and high performance. Biodegradable plastics and fibre-based materials have been proposed as a solution to the waste problems related to these synthetic polymers. Fibre-based packaging materials have many advantages over their non-biodegradable competitors, such as stiffness vs. weight ratio and recyclability. However, poor barrier properties and sensitivity to moisture are the main challenges restricting their use. Application of a thin coating layer is one way to overcome these problems and to improve the barrier properties of such materials. Atomic layer deposition (ALD) is a well suited technique for depositing thin inorganic coatings onto temperature-sensitive materials such as polymer-coated boards and papers and polymer films. In the present work, thin and highly uniform Al2O3 coatings were deposited at relatively low temperatures of 80, 100 and 130 °C onto various bio-based polymeric materials employing the ALD technique. The study demonstrates that a 25-nm-thick ALD-grown Al2O3 coating significantly enhances the oxygen and water vapour barrier performance of these materials. Promising barrier properties were obtained with polylactide-coated board, hemicellulose-coated board as well as various biopolymer (polylactide, pectin and nanofibrillated cellulose) films after coating with a 25-nm-thick Al2O3 layer. Thin Al2O3 coatings can improve the properties of biopolymers, enabling the use of these renewable polymers in the production of high-performance materials for demanding food and pharmaceutical packaging applications. The future roll-to roll ALD technology for coating polymers with inorganic thin films will increase the industrial potential of these materials and could lead to further opportunities for their commercialization.
Synthesis of Ce(IV) and Ti(IV) alkoxides for use as precursors for MOCVD and ALD
A synthetic route for the general synthesis of Ce(IV) alkoxides is described utilising a reaction with ceric ammonium nitrate and fe/Abutoxide to create the in situ intermediate [Ce(OBut)4] by means of salt metathesis. A further alkoxy exchange reaction with the desired alkoxide resulted in the formation of alkoxide complexes [Ce(L)4] (L = mmp, dmae, dmap, dmop, dmomp). The compounds [Ce(mmp)4], [Ce(dmap)4] and [Ce(dmop)4] were characterised crystallographically. [Ce(dmae)4] was shown to decompose over time and gave a crystal structure of the cluster [Cei4(dmae)22(N03)20i4(0H)4]. DmomH was found to be an unsuitable ligand for the formation of a homoleptic complex. A range of heteroleptic complexes were also synthesised by reaction of 2 equivalents of an alkoxide (dmop, dmom, dmomp) or P-diketonate ligand (thd, dbm) with the complexes [Ce(mmp)4] and [Ce(dmap)4]. The thd ligand was found to be too strong a donor to make a heteroleptic complex resulting exclusively in the formation of [Ce(thd)4]. These reactions yielded the complexes [Ce(mmp)2(L)2] (L=dbm, dmom, dmomp) and [Ce(dmap)2(dbm)2]. The reaction between [Ce(mmp)4] and 2 equivalents ofdmop gave the dimer [Ce2(mmp)2(dmop)40] which was characterised crystallographically. [Ce(mmp)4] and [Ce(dmap)4] were tested for use as precursors for the liquid injection MOCVD and ALD of CeCh thin films on a Si(100) substrate. The results were compared with the known precursors [Ce(thd)4] and [Ce(OC(CH3)2Pr')4], [Ce(thd)4] being the most commonly used precursor for Ce02 thin film growth. Both new precursors were found to be more volatile and have a temperature window of 200-600 °C for MOCVD. [Ce(dmap)4] showed growth at temperatures as low as 100 °C in ALD though was susceptible to decomposition via CVD processes at 250 °C. [Ce(mmp)4] was self-limiting over the temperature range of 150-350 °C. A range of heteroleptic Ti(IV) alkoxide complexes were also synthesised by reaction of either [T^OBu^] or [Ti(OPrl)4] with 2 equivalents of the desired alkoxide in an alkoxy exchange reaction to give complexes with the formula [Ti(OR)2(L)2] (R = Bu1, Pr1, L - dmae, mmp, dmop, dmom). [Ti(OPr1)2(dmop)2] and [Ti(OBut)2(dmop)2] were characterised crystallographically. These compounds were used as precursors for the MOCVD of anatase Ti02 nanostructures on Si(100) and F-doped Sn02 substrates. [Ti(OPr1)2(dmae)2] provided the optimum conditions of growth on both substrates at 450 °C for 180 minutes giving full coverage and uniform nanostructures. The precursor also interestingly grew nanorods at 600 °C on Si(100)
Synthesis and Characterization of Ternary Manganese Oxides
The demand for novel functional materials is a never-ending challenge, as the development of many future applications depends on the new innovations made in the field of materials science. Ternary manganese oxides are a versatile group of materials with interesting magnetic properties and several potential applications, e.g. in microelectronics and solid oxide fuel cells. This thesis reports the preparation of several ternary manganese oxide materials through a selection of synthesis methods. Studies on the structural details, magnetic proper ties and oxygen stoichiometry of the bulk and thin-film samples are moreover included in this work. The thesis consists of four publications, discussed with relevant literature data. The synthesis of an entire series of the hexagonal RMnO3 system for R = Y, Ho-Lu, and the subsequent conversion of the hexagonal phases to orthorhombic perovskites through high-pressure treatment is realized in the present work. The synthesis methods of the hexagonal bulk samples reported here include the hydrothermal and the sol-gel methods. A systematic study of the structural evolution is presented for both polymorphs, and studies on the magnetic properties have been performed as well. High-quality thin-film samples of the hexagonal and orthorhombic RMnO3 families have been fabricated employing the atomic layer deposition (ALD) technique and post-deposition heat treatment. The formation of metastable orthorhombic RMnO3 perovskites of the small rare earths has been successfully realized even for the smallest R constituent, Lu, by depositions on coherent perovskite substrates with low lattice mismatch with the targeted structure. The challenging task of studying the magnetic properties of these thin-film samples is also approached in the present work. The Néel temperatures determined for the RMnO3 films featuring antiferromagnetic ordering are in good accordance with the corresponding results on powder samples, and the presence of cation vacancies is shown for the ALD-grown LaMnO3+δ sample. The reproducible fabrication of spinel-structured (Mn,Co)3O4 thin films by ALD has been achieved and reported. Precise control of the oxygen content of as-deposited MnCo2O4+δ films has been realized for the first time for an ALD-grown thin-film sample through post deposition heat treatments, as evidenced from the monotonous increases of both the unit-cell volume and the Curie temperature with increasing annealing temperature/decreasing oxygen partial pressure. The performance of ALD-grown MnCo2O4 protective coatings is also reported on ferritic stainless steel in solid oxide fuel cells with promising results.
Synthesis and characterization of New Nanostructured materials
Study on Properties and Their Applications of La2O3 and CeO2 Films Grown by Atomic Layer Deposition
Over the last four decades, the aggressive scaling of complementary metal oxide semiconductor field effect transistor (CMOSFET) devices has led to the limitations of conventionally used SiO2-based gate dielectric since its very thin thickness resulted in significant problems such as large leakage current. From this point of view, it is necessary to replace the SiO2 with high-k dielectrics enabling physically thicker gate oxides. Additionally, for the requirements of thickness controllability down to few nm range, large area uniformity and excellent conformality, high-k thin film should be grown by atomic layer deposition (ALD) method. Among several high-k dielectric materials satisfying the considerations for their introduction, lanthanum oxide (La2O3) and cerium oxide (CeO2) are very interesting and promising candidates. They themselves have received a great deal of attention as the high-k dielectric materials in dynamic random access memory (DRAM) capacitors as well as CMOS devices due to their superior properties such as the high dielectric constant, high dielectric breakdown strength and large band gap and conduction band offset with Si as well as thermodynamical stability in contact with Si. In addition, their particular applications into Hf-based dielectric can be the promising solutions for the challenging issues such as work function engineering and further equivalent oxide thickness (EOT) scaling required in the advanced gate stack technologies. Nevertheless, current researches on ALD of La2O3 and CeO2 are still in their infancy. Therefore, in this thesis, I will describe the overall studies on ALD of the La2O3 and CeO2 from their ALD processes and properties to potential applications into Hf-based dielectrics. In the first and second sections (chapter III and IV), I investigated thermal and plasma enhanced atomic layer deposition (T-ALD and PE-ALD, respectively) of La2O3 thin films by using tris(isopropyl-cyclopentadienyl)lanthanum [La(iPrCp)3] precursor with H2O and O2 plasma. The growth characteristics, film properties and electrical properties were discussed by several analysis techniques, mainly focusing on the comparative studies. It revealed that PE ALD La2O3 exhibited the higher growth rate, better film quality and superior electrical properties that those of T-ALD. Then, I investigated the flat band voltage (VFB) modulation by insertion of the PE-ALD La2O3 capping layer into HfO2 gate dielectrics for effective work function engineering. The location of La2O3 insertion layer in the HfO2 were precisely modulated at bottom, middle or top to clarify which location plays the dominant role for effective work function modulation by the interface dipole layer. Thereby, I proposed that the main mechanism of VFB modulation by La2O3 capping layer is dipole moment formation at the interfacial layer between high-k dielectric and Si substrate. In the following sections (chapter V and VI), I investigated PE-ALD of CeO2 thin films by using newly synthesized tris(isopropyl-cyclopentadienyl)cerium [Ce(iPrCp)3] precursor with O2 plasma for the first time. After the evaporation characteristics of the Ce(iPrCp)3 precursor by simultaneous thermogravimetric-differential thermal analysis (TG-DTA) measurements, the growth characteristics, film properties and electrical properties were evaluated by several analysis techniques. It suggested that PE-ALD CeO2 has great benefits as the high-k gate dielectric. Then, systematic investigations were conducted to comprehensively demonstrate the energy band diagram including the electron carrier transports for Al/PE-ALD CeO2/p-Si structure by combining ellipsometry and photoemission spectroscopy techniques with Fowler-Nordheim (F-N) tunneling and Pool-Frenkel (P-F) conduction. Thereby, I proposed that the increased interfacial layer and reduced trapped oxide densities result in the increased effective barrier height and decreased trap energy levels with increasing O2 annealing temperature. In the final section (chapter VII), T-ALD of CeO2 thin film was investigated by using tetrakis(1-methoxy-2-methyl-2-propanolate)cerium [Ce(mmp)4] with H2O. After establishing the T-ALD CeO2 process, the effects of Ce doping into HfO2 gate dielectric were systematically investigated for significant enhancement of dielectric constant. For the realization of CeO2 doping into HfO2, ALD supercycles process was carried out. The growth characteristics, film properties and electrical properties were evaluated by several analysis techniques with a variety of Ce/(Ce+Hf) compositions. Thereby, I proposed that the maximum dielectric constant value was found to be ~39 for the Ce0.11Hf0.89O2 film with dominant tetragonal phases. Therefore, my research in this thesis will not only provide many valuable information and technical methods on ALD La2O3 and CeO2 gate dielectrics and their applications but will also extend essential and fundamental degree of freedom for their practical implementation toward the advanced gate stack technologies in the future microelectronic industry
Study on Fabrication, Characterization and Properties for several kinds of Microelectronic Materials
Solid-state structural-chemical transformations in the interaction of porous silica with vapors of TiCl4 and H2O
Selective-area atomic layer deposition
Preparation and characterizations of several kinds of photocatalytic nanoparticles and magnetic nanocomposite films
Polymer surface modification by atomic layer deposition
Current industrial atomic layer deposition (ALD) processes are almost wholly confined to glass or silicon substrates. For many industrial applications, deposition on polymer substrates will be necessary. Current deposition processes are also typically carried out at temperatures which are too high for polymers. If deposition temperatures in ALD can be reduced to the level applicable for polymers, it will open new interesting areas and applications for polymeric materials. The properties of polymers can be improved for example by coatings with functional and protective properties. Although the ALD has shown its capability to operate at low temperatures suitable for polymer substrates, there are other issues related to process efficiency and characteristics of different polymers where new knowledge will assist in developing industrially conceivable ALD processes. Lower deposition temperature in ALD generally means longer process times to facilitate the self limiting film growth mode characteristic to ALD. To improve process efficiency more reactive precursors are introduced into the process. For example in ALD oxide processes these can be more reactive oxidizers, such as ozone and oxygen radicals, to substitute the more conventionally used water. Although replacing water in the low temperature ALD with ozone or plasma generated oxygen radicals will enable the process times to be shortened, they may have unwanted effects both on the film growth and structure, and in some cases can form detrimental process conditions for the polymer substrate. Plasma assistance is a very promising approach to improve the process efficiency. The actual design and placement of the plasma source will have an effect on film growth characteristics and film structure that may retard the process efficiency development. Due to the fact that the lifetime of the radicals is limited, it requires the placement of the plasma source near to the film growth region. Conversely this subjects the substrate to exposure by other plasma species and electromagnetic radiation which sets requirements for plasma conditions optimization. In this thesis ALD has been used to modify, activate and functionalize the polymer surfaces for further improvement of polymer performance subject to application. The issues in ALD on polymers, both in thermal and plasma-assisted ALD will be further discussed.
Polarization switching behavior in the dielectric/ferroelectric bi-layer capacitor
On model materials designed by atomic layer deposition for catalysis purposes
The aim of this work was to investigate the potential of model materials designed by atomic layer deposition toward applications in catalysis research. Molybdenum based catalysts promoted with cobalt were selected as target materials, considering their important roles in various industrial processes. Particular attention was paid to understand the growth dynamics of the ALD processes involved and further to characterize the obtained materials carefully. It was of main concern to verify the feasibility to coat porous materials by ALD with our equipment. Another ambition was to confirm the advantages of the atomic layer technique to create model materials for industrial research projects in catalysis. Thin film growth of molybdenum trioxide has been demonstrated by the atomic layer deposition technique using molybdenum-hexacarbonyl, water and ozone as precursors. A narrow ALD-window is observed at relatively low temperatures, leading to amorphous films as deposited. The effect of different oxygen precursors on the growth mechanism of the molybdenum oxide has been assessed by QCM investigations. The chemical composition and Mo-oxidation state in MoO3 thin films grown by ALD have been investigated by two XPS approaches. The sputtering based studies affects strongly the analysis results by inducing reduction of the Mo-O film prior to XPS data collection. The ARXPS proves that molybdenum is in oxidation state VI throughout the bulk of the film. Molybdenum in a lower oxidation state is observed at the substrate interface, representing the initial stage of film formation. A convenient process to achieve thin film model materials of MoO3 polymorphs has been proposed, describing the crystallization behavior of the thin films from the as-deposited amorphous state via metastable β-MoO3 to the orthorhombic α-MoO3 phase. A significant mass transport, in particular during recrystallization into α-MoO3 is demonstrated. By means of combined AFM/Raman studies we have been able to relate morphology and vibration mode of α-MoO3 features. The ability to coat porous materials with our ALD equipment has been confirmed by means of coating anodiscs with the current molybdenum process and a cobalt process. ALD thin film growth of cobalt oxide has been obtained using cobaltocene and ozone as precursors. SEM and EDS investigations of coated porous anodiscs show the specific coverage profile to be dependent on the fluid dynamics in the reactor. Cobalt molybdate has been grown by atomic layer deposition, varying the cobalt oxide precursor between Co(thd)2 and CoCp2. The growth dynamics of the films, their composition and crystallization have been examined as function of the subcycles ratio, proving CoMoO4 to be the preferential composition and the excess of molybdenum to crystallize into α-MoO3. The films catalytic activity in the ammonia decomposition process is assessed at the laboratory scale. The growth dynamics have been investigated using quartz crystal microbalance (QCM) where it is evident that the different precursor chemistries affect each other’s growth. When water is combined in the reactions, a surface controlled mechanism takes place which guides the deposited stoichiometry towards the CoMoO4 phase over a range of different cobalt rich pulsed compositions. This is a rare example of how surface chemistry can control stoichiometry of depositions in ALD. The catalytic properties of cobalt-molybdenum oxide thin films deposited by ALD on industrial alumina carriers have been studied as function of the thickness of the films. Cobalt molybdenum multilayered thin films activity has proven to increase with the thickness of the films up to a certain extend. Multilayered films show a better activity in the HDS conversion as compared with cobalt molybdate single phase films. Finally, TEM imaging characterization of copper particles on top of a zinc oxide film has been achieved by first depositing an underlayer of Al2O3, thereafter coated with zinc oxide and copper oxide thin films by ALD at low temperatures. In situ TEM imaging of the multilayered film at 250 °C under H2 shows crystallization of the ZnO grains and reduction of the copper oxide film leading to Cu particles formation.
Nanolink-based thermal devices: Integration of ALD TiN thin films
In this work, a new fabrication process is investigated for ultralow power, microelectronic hotplates. These hotplates are based on a small surface (0.0012 -0.12 mm2 ) that is heated by a heater to temperatures in the range of 300-400 °C. These hotplates can be used for instance as gas or flow sensors. Applied as gas sensor, an (exothermic) combustion reaction will take place at the (catalytic) surface in the presence of a flammable gas during which heat is generated. This reaction heat is detected by a change in the (temperature dependent) heater resistance. This means that in a hotplate the heater simultaneously acts as a heat source and thermal sensor. The research, discussed in this work, is part of the ‘Hot Silicon’ project in which ultralow power (10-6 W) hotplates are studied; the power consumption is a factor 1000 less than state-of-the-art ‘low power’ heaters. The ultralow power enables integration of hotplates as for instance gas sensors in portable (battery powered) systems for industrial or domestic applications, for instance for the detection of hazardous (harmful and/or flammable) gases. A combination of various sensors (in a ‘sensor array’ for instance) can be used for the detection of multiple gases. Furthermore, low power gas sensors are generally safer. In this work, the hotplate is based on a small high ohmic conducting cylinder (the ‘link’). The link is embedded in an insulating (glass) layer and positioned between two crossing electrodes. Fabrication of the link is based on etching a hole in the glass layer and coating it with an ultrathin (7-15 nm) titanium nitride (TiN). Due to the excellent step coverage of the ALD process, a perfectly hollow and conducting cylinder is created. In the first part of this work, the material properties of ALD TiN thin films are studied. In the second part, the realized hotplates are discussed, as well as the integration of ALD TiN in the fabrication process. In chapter 2, the resistivity (ρ) and the temperature dependence of the resistance (i.e. the temperature coefficient of resistance, TCR) of ultrathin ALD TiN films are measured using special test structures. The values of ρ and TiN are important parameters for the sensor design, as they can be used for an accurate temperature measurement of the hot surface. A relation is established between the TiN layer thickness and the resistivity and between the TCR and the resistivity: thin TiN layers have a higher ρ and TiN with a high resistivity have a lower TCR. Furthermore, it is shown that the TCR, measured between 25 and 175 °C, remains constant up to 600 °C. In chapter 3, the oxidation behaviour of thin TiN layers is investigated. During the fabrication process and operation hotplate, the ALD TiN layer should not oxidize. Despite the fact that TiN is considered as a very oxidation-proof material, little oxidation is necessary to modify the properties of a 7-15 nm thin film significantly in dry (O2) and wet (H2O) atmosphere at temperatures between 300 and 500 °C and during exposure to oxygen containing plasmas. The kinetics of the oxidation process have been studied. The composition of the ALD TiN film and the generated TiO2 is comparable to sputtered stoichiometric TiN layers. Using a suitable protection layer, the oxidation of ultrathin TiN layers can be prevented effectively. In chapter 4, the design, the novel fabrication process and the electrical characterization of link-based microelectronic hotplates are shown. Hotplates were fabricated with different link sizes: microlinks (∅ 2-6 μm) and nanolinks (∅ 100 nm) and for some hotplates, the silicon underneath the device is removed. By doing so, a suspended membrane is released for thermal insulation. Microlink-based hotplates have a low ohmic link. They reach a temperature of 250 °C with a power dissipation of 2.7 mW and cannot be heated without a suspended membrane. Nanolink-based hotplates can reach a temperature of 280 °C with a power consumption of 5.5 μW. Without a suspended membrane, only factor 2 more power is required for the same temperature. This makes a nanolink-based device without a suspended membrane and interesting candidate for a mechanically robust hotplate. In chapter 5, two techniques are investigated for measuring the temperature of a device using an alternative method than the temperature dependent resistance of the heater. The employed infrared (IR) thermometry method can be applied successfully to microlink-based hotplates. The employed polymer melting method can be applied successfully to measuring large (> 100×100 μm2 ) areas. However, it turned out that both methods, as employed in this work, are not sensitive enough to detect the small amount of heat that is generated by the small (< 1×1 μm2 ) surface of the nanolink based hotplates. Finally, in chapter 6, the unexpectedly high leakage current through the glass around the nanolink is discussed (together with a low breakdown field of the glass) that is observed for some hotplates. The high leakage current is related to a fundamental property of the ALD TiN process, required for manufacturing of the link. The excellent step coverage has the disadvantage that the sensitivity for process related errors in the device increases dramatically. Structural defects in the insulating glass layer are filled in with conducting TiN, leading to a low ohmic conducting path parallel to the link. Experiments using sputtered TiN layers with a worse step coverage show that these structural defects remain unnoticed otherwise. These experiments show the importance of the process integration for the introduction of new process steps and/or materials.
Nanolayer surface passivation schemes for silicon solar cells
Surface passivation, i.e. the reduction of electronic recombination processes at semiconductor surfaces, is essential for realizing high Si solar cell efficiencies. In turn, the increase in the energy conversion efficiency is a major driver for reducing the costs of photovoltaic electricity. However, at present, effective surface passivation schemes have been implemented in only a fraction of industrial Si solar cells. Therefore, the development of suitable surface passivation schemes and related technology is currently a key topic in photovoltaic research. This is underscored by the immense attention that aluminum oxide (Al203) has captured in recent years after being introduced as an effective surface passivation material in 2006. Al203 thin films appeared to have some advantages over contending technologies for the passivation of the rear side of p-type Si solar cells and for the passivation of the p+ emitter in n-type Si cells. Along with the use of Al203, atomic layer deposition (ALD)—with its benefits of submonolayer growth control and excellent uniformity and step-coverage—was also introduced as a novel deposition method in the field of Si photovoltaics.
This thesis addresses topics ranging from the fundamental mechanisms that govern the properties of nanolaycr surface passivation schemes to the industrial feasibility of the technology. These aspects are closely interwoven, as improved fundamental understanding forms the basis for developing, optimizing, implementing and commercializing the relevant technologies. The focus throughout the thesis is on Al203 and on ALD, both of which enabled new opportunities for developing and studying nanolayer surface passivation schemes. A share of the research was carried out in collaboration with strategic partners, including the solar cell manufacturer Q-Cells.
The properties of the Al203 films were evaluated on multiple levels: Firstly, the surface passivation quality of the films was studied in relation to various technologically relevant parameters such as ALD conditions, annealing recipes, material properties and film thicknesses. It was found, for instance, that Al203 films with thicknesses down to 5.10 nm synthesized by plasma-assisted and thermal ALD induced ultralow surface recombination velocities, S,/y< 5 cm/s, on low resistivity n- and p-type Si in a relatively wide processing parameter window. Secondly, the chemical passivation (i.e., the reduction of the interface defect density) and field-effect passivation by negative fixed charges (i.e., the shielding of electrons from the surface), responsible for the passivation quality of Al203, are addressed in detail. While its negative fixed charge density is a distinguishing property relative to other relevant surface passivation materials, it is established that the effective chemical passivation, as demonstrated by very low defect densities of < 1011 me eV4 at mid gap, also plays a key role in the Al203 passivation properties. Finally, the fundamental mechanisms controlling the chemical- and field-effect passivation were addressed experimentally using innovative approaches. For example, the diffusion of hydrogen present in the Al203 films (typically —3 at.%) during annealing was studied with thermal effusion experiments and was correlated with the hydrogenation of interface defects. The
latter, in combination with the presence of an interfacial Si02 layer, are key to the low D„ values achieved by Al203. Regarding the field-effect passivation, the thickness of the interfacial Si02 was identified as a key parameter controlling the negative fixed charge density associated with Al203. This experimental study relied on using an ALD Si02 process for interface engineering with Angstrom resolution. It was combined with diagnostics such as electric-field induced second-harmonic generation for the contactless probing of the changes in charge distribution for thicker Si02 interlayers.
This thesis also addresses surface passivation stacks, such as Al203/a-SiN„:H, SiOx/a-SiN„:H and Si02/Al203 stacks. The newly introduced SiO2/Al203 stacks are compatible with very low Se values, regardless of the Si02 synthesis method. In fact, the use of Al203 capping layers enabled an unprecedented high interface quality for low-temperature synthesized Si02. This appears to be mainly related to a very effective hydrogenation of the remote Si/Si02 interface during annealing. For both Si02/Al203 and Si02/a-SiN„:H stacks, field-effect passivation was reduced significantly compared to the corresponding single layers, which can avoid—sometimes undesirable—inversion conditions. Therefore, by using surface passivation stacks, not only the optical and chemical properties, but also the underlying passivation mechanisms can be controlled and optimized for solar cell and other electronic applications.
Regarding solar cell processing, various aspects pertaining to the feasibility of Al203 and related technologies are addressed. For instance, the thermal stability of Al203-based passivation schemes proved to be adequate. Moreover, films deposited using batch- or spatial ALE) methods—specifically designed by a number of companies to meet the throughput requirements for PV manufacturing—were shown to exhibit similar properties as obtained by single-wafer laboratory reactors. In addition, a pulsed-precursor PECVD process is reported as an alternative method for the fast deposition of Al203 and other materials.
The development and understanding of Al203-based surface passivation schemes in conjunction with the new ways of investigating, controlling and manipulating their properties, as outlined in this thesis, are important for the ongoing developments in the field of photovoltaics aiming at higher efficiencies and lower costs per kilowatt-hour. Based on the recent announcements about enhanced efficiencies for industrial-type rear-passivated solar cells and the installation of high-throughput deposition systems for Al203 in solar cell pilot lines, it is expected that Al203-based surface passivation schemes will provide a leap in performance of a large share of commercially available solar modules in the coming years. In a broader context, the relevance of this thesis may extend to the field of (nano-)electronics in which the continuous reduction of device dimensions demands even more stringent requirements of thin film technology. Extrapolating the rapid developments in recent years, it is expected that ALD will play an increasingly important role for Si-based, but probably also other, photovoltaic applications in the near future.
Growth behavior and phase change characteristics of Ge doped Sb-Te thin films for phase change memory application
Growth behavior and characteristics of Ru based electrodes grown by CVD/ALD for next generation DRAM device
Fabrication process development for silicon micro and nanosystems
Micromechanical devices have been fabricated out of silicon for decades, but only recently even smaller structures - nanodevices have become experimentally possible. Traditionally silicon devices are fabricated using separate lithography and various etching methods. This thesis work concentrates on developing fabrication techniques for silicon micro and nanostructures. The goal was to achieve nanometer-scale feature size and simultaneously significantly speed up the most time consuming phases. For testing purposes also functional devices were designed and fabricated. Main discoveries are related to the use of ion beam writing in a nonstandard manner. Instead of direct milling, methods were developed to directly use the beam to replace time consuming lithography step by the substrate treatment by ions. As a result, several silicon-based fabrication techniques were developed that require only a few processing steps and therefore can be realized in less than one day. The main achievement is in overcoming some of the limitations of serial writing methods such as those required in electron beam lithography or focused ion beam processing. High aspect ratio (laterally small, but tall) structures were successfully obtained using both technologies for the pattern transfer. Fabrication techniques, described in this thesis, open up an opportunity for the developers to almost instantly test their ideas using functional components by altering the way nanosystems are developed. The presented methods cannot easily b
Exploiting Process Synergy Between Anodic Aluminum Oxide Nanotemplates and Atomic Layer Deposition: from Thin Films to 3D Nano-Electronic Devices
Self-assembled, 3D nanoporous templates present an opportunity to develop devices which are lithography-free, massively scalable and hence, highly manufacturable. Self-limited deposition processes on the other hand, allow functional thin films to be deposited inside such templates with precision and unprecedented conformality. Taken together, the combination of both processes provides a powerful ‘toolbox’ to enable many modern nano devices.
In this work, I will present data in three parts. First, I will demonstrate the capabilities of Atomic Layer Deposition (ALD), a self-limited thin film deposition technique in preparing nanoalloyed Al-doped ZnO (AZO) thin films. These films are visibly transparent and electrically conducting. Structure-property relationships are established that highlight the power of ALD to tailor film compositions at the nanoscale.
Next, I will use ALD ZnO films in conjunction with aged, ALD V2O5 films to form pn junctions which show rectification with an Ion/Ioff as high as 598. While, the ZnO is a well known n-type semiconductor, the discovery of p-type conductivity in aged V2O5 is surprising and is found to be due to the protonic (H+) conductivity of intercalated H2O in V2O5. Thus, we demonstrate a mixed electronic-ionic pn junction for the first time.
Finally, I combine the material set of the pn junction with self-assembled, anodic aluminum oxide (AAO) 3D nanoporous templates to create 3D nanotubular pn junctions. The pn junctions are built inside pores which are only 90nm wide and up to 2μm deep and show rectification with Ion/Ioff of 16.7.
Process development and integrations strategies will be discussed that allow for large scale manufacturing of such devices a real possibility.
Electrical properties of granular semiconductors - Modelling and experiments on metal-oxide gas sensors
Deposition of organic-inorganic hybrid materials by atomic layer deposition
Characterization of high-k materials for next generation non-volatile charge trapping memories
Atomic Layer Deposition: from Reaction Mechanisms to 3D-integrated Micro-batteries
Atomic layer deposition of tantalum, hafnium and gadolinium nitrides
This research describes the development of ALD processes for the deposition of nitride materials including tantalum, hafnium and gadolinium nitrides. Ta and Hf nitrides are of significant interests for sub-lOOnm silicon based electronic devices, while Gd nitride may be exploitable in future spintronic devices. ALD has been established a key manufacturing tool in microelectronics, the development of ALD processes for these nitrides are essential for future manufacturing of electronic devices and can benefit future manufacturing of spintronic devices. In the current research, these nitrides were deposited using ALD and the films were characterised using MEIS, AES, XRD, TEM, SEM, AFM, and a four point probe. Ta nitride films were grown at temperatures ranging from 200°C to 375°C using ALD with Pentakis(dimethylamino)tantalum, Ta(NMe2)5 as the metal source and either ammonia or monomethyl-hydrazine (MMH) as a nitrogen co-reactant. Self-limiting behaviour was observed for both ammonia and MMH processes, with growth rates of 0.6 and 0.4 A/cycle respectively at 300°C. Films deposited using ammonia were found to have a mono-nitride stoichiometry with a cubic microstructure and resistivities as low as 70 mQ.cm. In contrast, films deposited using MMH were found to be nitrogen rich TasNs with an amorphous microstructure and high resistivities (>4 Q.cm). A QCM was used to measure mass gain and loss during the cyclic ALD processes and the data was used in combination with MEIS to elucidate the Ta(NMe2)5 absorption mechanisms. For Hf nitride, films were firstly deposited using thermal ALD with tetrakis(dimethylamino)hafnium, Hf(NMe2)4 and ammonia between 100 and 400°C. Selflimiting behaviour was observed, however, the films exhibit a low density and were prone to oxidation during post-deposition exposure to air. A comparison between thermal and PE ALD was then made at 300°C with tetrakis(ethylmethylamino)hafnium, Hf(NEtMe)4 as the metal source and either molecular or plasma-cracked ammonia as a nitrogen source. PEALD allows shorter purge time, which significantly reduces the cycle length; PEALD also results in higher film density. The densities of the films deposited by PEALD and thermal ALD were found to be 11.6 and 9.7 g/cm3 respectively. Mass spectroscopy indicates that the process characteristics in PEALD are attributed to the nature of the co-reactants, namely, radicals of hydrogen and nitrogen. Their high reactivity and short life time are responsible for the resulted high density and the short required purge time. All films deposited were found to be insulators and with an amorphous microstructure. The films deposited by PEALD remain amorphous and stable with no interactions between Hf and Si after vacuum annealing up to 800°C. Gd nitride films were successfully deposited using a cyclic PEALD based process. The deposition was carried out with tris(methylcyclopentadienyl)gadolinium, Gd(MeCp)3, and remote nitrogen plasma exposure, separated by argon pulses. Films were deposited at temperatures between 150 and 300°C and capped with Ta nitride to prevent post deposition oxidation. Gd nitride with a 1:1 Gd:N ratio, low oxygen incorporation (5%), good thickness uniformity (95%), an amoiphous micro structure and smooth surface (Ra.=~0.7nm) have been deposited. Deposition with tris(silylamide)gadolinium, Gd{N(SiMe3)2}3, and either ammonia or MMH was also investigated. Although the process using ammonia was unsuccessful due to the insufficient reactivity of ammonia, the results show that a reaction between Gd{N(SiMe3)2}3 and MMh does take place. Gd{N(SiMe3)2}3 was found to be a self-limiting precursor, however, the as deposited films were found to be GdSixOy. The silicon incorporation was attributed to partial breakdown of silylamine groups, where the oxygen incorporation was attributed to the possible tetrahydrofuran (THF) contamination in the precursor.
Atomic Layer Deposition of Materials for Applications to Photovoltaics
The world currently consumes over 16 TW of energy which is derived primarily from carbon-based sources including natural gas, oil, and coal, and energy use is expected to double by the year 2050. As concerns about energy security and carbon emissions have increased over the past decade, the search for alternative and renewable energy sources has garnered much attention. Photovoltaic (PV) technology is a leading candidate to be a major contributor to future electricity production since sunlight is a vast resource of energy and can be directly converted into usable electricity. As research into photovoltaics has rapidly progressed, interfacial effects on the nanoscale have increasingly come into focus; thus, the requirements for deposition techniques of PV materials have become more stringent. Atomic layer deposition (ALD) has emerged as a promising tool for studying and improving PV technology because of its unique capabilities to coat nanoporous substrates, to controllably deposit films at sub-Ångstrom thicknesses, and to manipulate compositions of very thin films. Understanding ALD processes and the quality of deposited films is an important step in developing systems with applications to PV manufacturing. The II-VI semiconductor system is particularly interesting for its use in transparent conducting oxides and in buffer layers for thin film PV. Of particular relevance, the bandgap, crystal structure, growth rate, index of refraction, conductivity, and resistivity of these materials can be tuned over large ranges by controllably depositing tertiary alloys. ALD is one of the premier techniques for achieving this control since it is a surface reaction rate-limited process in which a sub-monolayer of material is deposited per ALD cycle. Thus, ALD allows for control of material deposition at the Ångstrom level. The equipment utilized for ALD material deposition is an important consideration for any process and application. We have developed two ALD reactors: one has been optimized for the deposition of II-VI alloy materials, and the other has been designed to efficiently vaporize low vapor pressure precursors for relevant ALD processes. With the first reactor, we have demonstrated a method for in situ generation of small quantities of H2S for sulfide films, and we have expanded the knowledge of the vi II-VI system by ALD. The processes of ZnS, CdS, CdxZn1-xS, and ZnOyS1-y were developed for testing as buffer layers in thin film photovoltaics, and we analyzed the surface reactions that affect deposition of tertiary ALD films. Finally, we developed and characterized the ALD process for CdO and CdxZn1-xO, which is the first step in developing low resistivity transparent conducting oxides by ALD. The metalorganic precursors utilized for each of the depositions affected the ALD growth properties, and we performed experiments to show that the size of the ligand was an important consideration for these processes. The growth and material properties of these films were studied by spectroscopic ellipsometry, ultraviolet-visible spectroscopy, transmission electron microscopy, atomic force microscopy, X-ray diffraction, scanning electron microscopy. The II-VI semiconductor project was concluded with a study of interfacial engineering of CuIn1-xGax(S1-ySey)2 (CIGS) thin film photovoltaics in which the pn heterojunction was formed via ALD of CdxZn1-xOyS1-y. Using these ALD materials, the effect of thickness, surface treatment with solutions, alloy composition, and grading of materials was analyzed. The devices were characterized by current-voltage (I-V) and external quantum efficiency (EQE) measurements, which indicated that device performance is strongly related to the treatment and to the composition of the film. This thesis concludes with thoughts and perspectives of the future of ALD in PV manufacturing.
Atomic layer deposition of HfO2 - nucleation, growth and structure development of thin films
Atomic layer deposited titanium dioxide in optical waveguiding applications
Advantages and Challenges of Plasma Enhanced Atomic Layer Deposition
Advanced Lithium Ion Battery Materials Prepared with Atomic Layer Deposition
(The) effect of light illumination on the electrical properties of amorphous In-Ga-Zn-O and Hf-In-Zn-O thin film transistor
Thin film technology for chemical sensors
Microfabrication and thin film technologies were applied in the fabrication of miniaturized chemical sensors. Two types of devices were developed: an electrochemiluminescence device utilizing tunnel-emitted hot electrons, and a microhotplate semiconductor gas sensor with an atomic layer deposited (ALD) tin dioxide sensing film. The hot electron-induced electrochemiluminescence (HECL) device is an integrated microelectrode device that combines an insulator-covered working electrode and a platinum counter electrode on a single chip. Two types of fluidic systems were integrated on the same type of electrode chip: either an enclosed sample chamber made of polydimethylsiloxane (PDMS) elastomer, or hydrophobic sample confinement on the chip surface. Different metals were tested as the working electrode, and different types of insulator films made by various methods were tested as the tunneling dielectric, to determine the optimal working electrode structures for HECL. These were then used in the integrated microelectrode devices, which were fabricated on silicon and glass substrates. A variety of electrode geometries were tested with the different fluidic systems, and sub-nanomolar sensitivity and wide dynamic range were demonstrated with the best devices. Ongoing work with polymeric substrates is briefly presented. In the review, latest results are presented on the restoration of the hydrophilic properties of enclosed PDMS microfluidic channels. While a PDMS surface quickly reverts to its naturally hydrophobic state, thus preventing capillary filling, this plasma treatment enables capillary filling even after extended periods of storage. The gas sensor is a microhotplate (MHP) device, utilizing a tin dioxide sensing layer deposited by ALD for the first time in a MHP sensor. Unconventional solutions were developed for the fabrication sequence to accommodate the demands of the deposition method. Also, metallizations and intermetal dielectrics not commonly used in MHP devices were tested to enable rapid processing of prototype devices with available methods and equipment. Fast response to various analyte gases, as well as good recovery and short-term stability were observed, demonstrating the potential of ALD tin dioxide films in gas sensor applications.
Selection of a precursor for the atomic layer deposition of copper: application to the 3D integration
Process diagnostics for atomic layer deposition of TaN-based layers
Plasma-Surface Interaction in Plasma-Assisted Atomic Layer Deposition
Atomic Layer Deposition (ALD) is a vapor-phase deposition technique in which ultra thin films are synthesized by repeating two subsequently executed half-cycles. Due to its characteristic self-limiting surface reactions, ALD offers sub-nanometer precision of film growth, uniform deposition over large substrate areas and conformal deposition in struc tures of high aspect ratio. Plasma-assisted ALD is a variant to the conventional thermal ALD technique where the surface is exposed to a plasma during the second half-cycle. The use of a plasma allows for more freedom in processing conditions and for a wider range of material properties compared with the conventional thermally-driven ALD me thod. Although it has been known from plasma-based techniques that photons and ions can also play an important role during processing, their contribution has never been sys tematically addressed for the specific case of plasma-assisted ALD. In this dissertation work, the plasma-surface interaction in plasma-assisted ALD is investigated. In the first part of this dissertation, the basics and status of plasma-assisted ALD have been discussed. A classification of plasma-capable ALD configurations has been made and examples for plasma-based processes of metal-oxide, metal-nitride and pure metal thin films prepared by plasma-assisted ALD have been used to illustrate its merits compa red to thermal ALD. Several challenges of plasma-assisted ALD, such as plasma-induced damage and surface-recombination of radicals, have also been identified. Several repor ted emerging applications of plasma-assisted ALD have been reviewed. Since the depo sition of thin films at low temperatures, and in particular at room temperature, is one of the most promising application areas of plasma-assisted ALD, special attention has been dedicated to this topic. Taking the deposition processes of Al2O3, SiO2, and TiO2 as examples, criteria for viable deposition at room-temperature using plasma-assisted ALD and ozone-based ALD have been identified. The second part deals with the identification and evaluation of ions and photons du ring plasma-assisted ALD. The presence and importance of ions have been discussed for four reactor configurations commonly used during plasma-assisted ALD. It has been shown that the energy and flux of ions towards the substrate surface is mainly determi ned by the reactor configuration, the gas pressure, the plasma power, and the electrical potential of the substrate stage. Under processing conditions typically employed during plasma-assisted ALD, ion energies are up to several tens of eV and ion-induced damage is therefore not a major issue during most processes. The energy flux of the ions toward the substrate surface can however be sufficient to promote some beneficial physical ef fects such as enhanced ligand-desorption, adatom migration and displacement of lattice atoms. With respect to the optical emission of plasmas, it has been shown that energetic vacuum ultraviolet (VUV) photons can be present in plasmas, which are able to induce electrical defects at interfaces. By varying the gas pressure and the plasma power, howe ver, the influence of ions and photons can be suppressed. The third part of this dissertation discusses the exploitation of the presence of ions during plasma-assisted ALD using substrate biasing in order to affect the properties of metal-oxide films. The ion energy was enhanced by applying a substrate bias signal at radio frequency to the substrate stage in a reactor equipped with an inductively-coupled plasma source. Alternatively, substrate-tuned biasing was used where no additional po wer source is required and where the substrate potential can be varied by enhancing capacitive coupling using an external electrical circuit. It has been demonstrated that both biasing techniques are viable and that ion energies have been increased up to a few hundreds of eV. The influence of these high-energy ions on ALD-synthesized thin films was illustrated for Al2O3, Co3O4 and TiO2 and it has been demonstrated that thin film properties can be tailored in terms of thin-film stress, composition, density and crystalli nity when ion energies are carefully tuned. To conclude, in this dissertation work important aspects of the plasma-assisted ALD technique have been elucidated leading to a better understanding of the fundamental and technological opportunities and limitations of the technique. The work will therefore contribute to the advancement and the acceptance of plasma-assisted ALD in science and technology.
New precursors and chemistry for the growth of transition metal films by atomic layer deposition
The advancing complexity of advanced microelectronic devices is placing rigorous demands on currently used PVD and CVD deposition techniques. The ALD deposition method is proposed to meet the film thickness and conformality constraints needed by the semiconductor industry in future manufacturing processes. Unfortunately, there is a limited number of chemical precursors available that have high thermal stability, reactivity, and vapor pressure suitable for ALD film growth to occur. These properties collectively contribute to the lack of suitable transition metal precursors available for use in ALD. In this thesis, the discovery of a series of novel transition metal diazadienate precursors that promising properties deemed suitable for ALD is reported. The volatility and thermal stability of the new transition metal diazadienyl compounds were studied by preparative sublimation and capillary tube melting point/decomposition experiments. Thermogravimetric analyses (TGA) demonstrate precursor residues of less than 4% at 500 °C. In addition, sublimation data, melting points, and decomposition temperatures for all complexes are presented. The manganese diazadienyl complex has the highest decomposition temperature of the series of complexes produced (325 °C). During preparative sublimations, the product recoveries of all transition metal diazadienyl complexes were greater than 92.0% with nonvolatile residues of less than 7.0%. This is an excellent indication that these complexes may be suitable candidates as metal precursors for ALD. Nickel nitride (NixN) films have been studied as an intermediate material for the formation of both nickel metal and nickel silicide using chemical vapor deposition. Herein, the ALD growth of nickel nitride thin films from bis(1,4-di-tert-butyl-1,3-diazabutadiene) nickel(II) (Ni(tBu2DAD)2) and 1,1-dimethylhydrazine, is described. An ALD window for the deposition of nickel nitride films on 500 nm thermal SiO2 substrates was observed between 225 and 240 °C with a constant growth rate of 0.70 Å/cycle. X-Ray photoelectron spectroscopy (XPS) showed all expected ionizations with carbon concentrations below the detection limit after argon ion sputtering. Due to preferential nitrogen sputtering in XPS, Rutherford backscattering spectrometry (RBS) and nuclear reaction analysis (NRA) were performed and subsequently revealed Ni:N ratios between 2–4 for films deposited within the ALD window. AFM measurements revealed a RMS roughness value of 10.8 nm on an as deposited film at 225°C. All as-deposited films were amorphous as determined by X-ray diffraction. Copper is the primary interconnect material in microelectronics devices, due to its high conductivity and low affinity towards electromigration. With transistor gate lengths scheduled to reach 14 nm by 2014, there are severe demands upon the current film growth techniques used in device fabrication. The ALD film growth method is ideally suited for future microelectronics manufacturing, since it inherently provides highly conformal thin films, even in high aspect ratio nanoscale features, and allows sub-nanometer control over film thicknesses. In Chapter 4, the atomic layer deposition of high purity, low resistivity copper metal thin films using a three precursor sequence entailing Cu(dmap)2, formic acid, and hydrazine, is presented. In this process, Cu(dmap)2 is unreactive towards hydrazine but is transformed to copper(II) formate, which is then readily reduced to copper metal by subsequent hydrazine exposure. The present work therefore addresses a central problem with the ALD growth of metal thin films: low reactivity of metal precursors toward common reducing agents. A constant growth rate of 0.47-0.50 Å/cycle upon prime grade Si(100) was observed at substrate temperatures between 100 and 170 °C. Compositional analyses (XPS and TOF-ERDA) revealed copper films with low levels of carbon, oxygen, nitrogen, and hydrogen. Powder X-ray diffraction spectra of all films showed polycrystalline copper. The resistivities of films grown between 100 and 140 °C ranged between 9.6 and 16.4 μΩ•cm, demonstrating the growth of high purity, low resistivity copper films. An AFM measurement revealed a RMS roughness value of 3.5 nm on an as-deposited 50 nm Cu film at 120 °C.
Modeling and In Situ Characterization of the Conformality of Atomic Layer Deposition in High Aspect Ratio Structures and Nanoporous Materials
Microsystems for biological cell characterization
This thesis describes three techniques for the characterization of living cells using micro-electro-mechanical systems (MEMS) based devices. The study of cellular function and structure is essential for bioprocess control, disease diagnosis, pa tient treatment and drug discovery. Microsystem technology enables characteriza tion of very small samples, minimal use of expensive reagents, testing of multiple samples in parallel, and point-of-care testing, all of which increase throughput and reduce the analysis cost. The three characterization techniques presented in this thesis could be integrated into a microfluidic cellular total analysis system to obtain complementary information of cellular function. The first part of the thesis presents the characterization of bovine adrenal cor tex capillary endothelial cells by impedance spectroscopy in a microsystem which was realized using microfabrication techniques. The microsystem consists of a small-volume cell culture area defined on PDMS walls on a glass substrate with gold electrodes coated with a self-assembled monolayer to enable cell attach ment. As the main result, it was possible to monitor the capillary formation of BACC endothelial cells in a microsystem using impedance spectroscopy. The second part describes calorimetric characterization of Saccharomyces cerevisiae yeast cells using a MEMS-based nanocalorimetric microsensor. The cells are introduced to the sensor membrane in small droplets (~1 µl), and the sensor thermopile voltage output is compared to the output of the reference water droplet to extract the effect of sample evaporation. The third part describes the design, process integration and fabrication of an electrically tunable Fabry-Perot interferometer (FPI) monolithically integrated on a photodiode for visible spectrum measurements. The options for the process inte gration of separate FPI optical filters are presented. The application of miniature spectrometers based on MEMS FPI technology in biological cell characterization is discussed.
Materials Development for Solid-State Dye-Sensitized Solar Cells
The dye-sensitized solar cell (DSC) is a photovoltaic technology with the potential to efficiently and economically harvest and convert energy from the sun to electrical power. DSCs are built using abundant and low cost materials such as titanium dioxide (TiO2) and organic dye molecules. The dye molecule acts as a light absorber funneling electrons from its photo-excited state to the TiO2. A redox mediator which typical consists of iodide/tri-iodide undergoes redox reactions at the counter electrode and the oxidized dye molecule creating a circuit between the two. Solid-state versions of the DSC are also being investigated. In these devices the liquid electrolyte is exchanged with solid hole transporting material in order to both simplify the solar cell production as well as increasing the open-circuit potential and stability of the solar cell. One main draw-back, which limits the increase in conversion efficiency of solid-state DSC is the faster electron recombination dynamics between electrons in the TiO2 and holes in the solid hole transporter. Currently the highest performing liquid electrolyte DSC reaches a conversion efficiency of over 12 %, while the solid-state DSC is tailing with 7 %.
Materials development is crucial for further development of the DSC technology, hopefully leading to better stability and higher efficiency. Many types of dye molecules, redox mediators as well as hole transporting materials and working electrode materials have all been tested and modified in the past in order to improve DSC performance. Significant further improvement of DSC technology requires a better understanding of the operating principle behind the DSC and the interaction between the different components. This requires advanced characterization methods for materials and solar cells. In this thesis, new materials for DSC have been developed, tested and characterized using advanced methods.
Atomic layer deposition was employed to develop a new working electrodes based on the core-shell SnO2-TiO2 material. These working electrodes were successfully used in both liquid and solid-state DSC to decrease the electron recombination dynamics and increase conversion efficiencies. The molecular structure of sensitizing dyes also plays a major role in electron recombination. Thus, investigating different molecular structures of sensitizing dyes is of importance when trying to improve DSC performance. Seven new molecular dye structures based on three different chromophore units were investigated in both liquid electrolyte and solid-state DSC. For example, adding a second anchoring group on the D35 molecular structure improved the light harvesting capabilities of the dye but did not result in DSC devices with higher conversion efficiency. Increasing the bulkiness of the molecular dye structure facing away from the TiO2 surface yielded on the other hand higher both slower electron recombination and higher conversion efficiencies.
The effects of oxygen on solid-state DSC using spiro-OMeTAD were also studied. The chemical oxidation of the solid-state hole transporting material was found to depend on both time and storing conditions of the complete DSC devices. Solar cells with higher conversion efficiency were found for solid-state DSC stored under ambient air conditions before measured.
Finally, a novel and efficient organic tandem solar cell was demonstrated built using a solid-state DSC and a bulk heterojunction solar. The 6 % efficient tandem cell almost perfectly added the photo-potentials of the subcells together while keeping the photo-current intact.
Investigations on the applicability of ruthenium-based layers for the wiring of integrated circuits
In situ reaction mechanism studies on atomic layer deposition
Impact of Ionizing Radiation on 4H-SiC Devices
Electronic components, based on current semiconductor technologies and operating in radiation rich environments, suffer degradation of their performance as a result of radiation exposure. Silicon carbide (SiC) provides an alternate solution as a radiation hard material, because of its wide bandgap and higher atomic displacement energies, for devices intended for radiation environment applications. However, the radiation tolerance and reliability of SiC-based devices needs to be understood by testing devices under controlled radiation environments. These kinds of studies have been previously performed on diodes and MESFETs, but multilayer devices such as bipolar junction transistors (BJT) have not yet been studied. In this thesis, SiC material, BJTs fabricated from SiC, and various dielectrics for SiC passivation are studied by exposure to high energy ion beams with selected energies and fluences. The studies reveal that the implantation induced crystal damage in SiC material can be partly recovered at relatively low temperatures, for damage levels much lower than needed for amorphization. The implantation experiments performed on BJTs in the bulk of devices show that the degradation in device performance produced by low dose ion implantations can be recovered at 420 o C, however, higher doses produce more resistant damage. Ion induced damage at the interface of passivation layer and SiC in BJT has also been examined in this thesis. It is found that damaging of the interface by ionizing radiation reduces the current gain as well. However, for this type of damage, annealing at low temperatures further reduces the gain. Silicon dioxide (SiO2) is today the dielectric material most often used for gate dielectric or passivation layers, also for SiC. However, in this thesis several alternate passivation materials are investigated, such as, AlN, Al2O3 and Ta2O5. These materials are deposited by atomic layer deposition (ALD) both as single layers and in stacks, combining several different layers. Al2O3 is further investigated with respect to thermal stability and radiation hardness. It is observed that high temperature treatment of Al2O3 can substantially improve the performance of the dielectric film. A radiation hardness study furthermore reveals that Al2O3 is more resistant to ionizing radiation than currently used SiO2 and it is a suitable candidate for devices in radiation rich applications.
Growth, characterization and post-processing of inorganic and hybrid organic-inorganic thin films deposited using atomic and molecular layer deposition techniques
Growth of oxide and sulfide thin films by atomic layer chemical vapor deposition (ALCVD) for application in copper indium gallium diselenide (CIGS) based photovoltaic solar cells
Gas Diffusion Barriers Using Atomic Layer Deposition: A New Calcium Test and Polymer Substrate Effects
The increasing demand on available energy resources has led to a desire for more energy efficient devices. The wide use of displays in consumer electronics, such as televisions, cell phones, cameras and computers makes them an ideal target for improvement. Organic light-emitting diodes (OLEDs) are a good candidate to replace traditional Si based devices. However, the low work function metals typically used as electrodes in OLEDs are very reactive with water and oxygen. Ultralow permeability gas diffusion barriers with water vapor transmission rates (WVTRs) as low as <10-6 g/(m2*day) are required on the polymers used to fabricate organic electronic and thin film photovoltaic devices. Atomic Layer Deposition (ALD) uses self-limiting surface reactions to deposit thin conformal films. ALD is capable of depositing thin, conformal, high quality barriers. WVTR values as low as 5 x 10-5 g/(m2*day) have been measured for Al2O3 ALD films at 38C/85% RH using the Ca test with optical transmission probing. The Ca test is a technique with very high sensitivity to measure ultralow WVTRs. This test relies on measuring the oxidation of a Ca metal film by monitoring the change in its optical or electrical properties. However, glass lid control experiments have indicated that the WVTRs measured by the Ca test are limited by H2O permeability through the epoxy seals. Varying results have been reported in the literature using the electrical conductance of Ca to measure permeation. In this work, two approaches were applied to overcome the epoxy edge seal limitations. The first approach was to deposit Al2O3 ALD barriers directly on Ca metal. While the Al2O3 ALD barriers were successfully deposited, the measurement of an accurate WVTR was limited by barrier pinholes. The presence of pinholes in the Al2O3 ALD barrier on Ca results in the localized oxidation of the Ca sensor. Heterogeneous degradation of the Ca causes inaccuracies in the conductance of the film. As oxidation regions merge, large percolation paths are severed without complete Ca oxidation. To solve this problem, a new apparatus was developed that measures the electrical conductance of Ca films. This new apparatus does not rely on epoxy seals and separates the Ca metal from the barrier. Unfortunately, the electrical conductance of the Ca film versus Ca oxidation was found to be extremely nonlinear. This nonlinearity severely complicates the usual analysis to obtain WVTR values from the Ca test. The new apparatus was useful for the examination of PEN polymer substrates using the total lifetime of the Ca sensor. Polymer effects on the measurement of gas permeability for polymer/barrier systems have largely been ignored. Experiments were performed to determine the effect of the PEN polymer substrates on the WVTR measurement. The H2O permeation activation energy in the PEN polymer, the effect of water saturation of the PEN polymer and the dependence of the lifetime of the Ca sensor on the H2O flux on the PEN substrate were of particular interest. The experiments obtained H2O permeation activation energies in the PEN polymer of 12.4 kJ/mol. The Ca sensor lifetime was found to be linear with H2O flux. No difference in Ca sensor lifetime was observed between dry or H2O-saturated PEN polymer substrates.
Factors governing the performance and stability of solid oxide fuel cells prepared by infiltration
Infiltration method, developed at the University of Pennsylvania, is a unique analytical platform for investigating the effect of material properties and electrode microstructure on the performance of solid oxide fuel cell (SOFC) electrodes. During cell fabrication by infiltration, the ion-conducting electrolyte phase is sintered first, followed by the addition of the catalytically active perovskite phase into the pores of the electrolyte. The use of separate sintering steps for the electrolyte and the active phase gives one a high degree of control over the microstructure of both phases, unattainable with traditional fabrication methods. In this thesis, the infiltration approach has been used to conduct a systematic investigation into the factors that govern the performance and stability of solid oxide fuel cell cathodes. As a result, a number of microstructural and material properties, crucial for obtaining high electrode activity, were identified. In particular, the effect of varying the ionic conductivity of the porous electrolyte, the specific surface area of the perovskite as well as the specific surface area of the porous electrolyte, and the effect of solid-state reactions between the two phases were studied and were found to significantly affect performance. The experimental findings agreed well with the predictions of a mathematical model that was developed to describe the electrochemical characteristics of SOFC composite cathodes. Both theoretical and experimental evidence suggests the performance of SOFC cathodes prepared by infiltration is limited by slow oxygen adsorption on the perovskite surface. The chemical composition of the perovskite surface therefore plays an important role in determining the overall performance of the electrode. The last chapter of this thesis introduces a novel method that may allow one to characterize the active sites on the perovskite surface under SOFC cathode operating conditions (600-700°C, ambient air atmosphere, polarization), unattainable with traditional surface characterization techniques.
Fabrication and study of the electrochemical behavior in a reducing atmosphere of thin films based on ceria for their interaction in solid oxide electrochemical devices
Electronic properties of thin zinc oxide layers obtained by atomic layer deposition
Design of thin-film materials and their processing for highly reliable, high-performance ULSI Cu interconnect systems
Bias temperature instability characteristics for Hf-based gate dielectrics on Si and Ge substrates
Atomic Layer Deposition onto Fibers
The main goal of this dissertation was to show that the principle of atomic layer deposition (ALD) can be applied to “endless” fibers. A reactor of atomic layer deposition has been designed, especially for coating depositions onto meter long bundles of fibers. Aluminum oxide (alumina), titanium oxide (titania), double layers of alumina and titania, as well as aluminium phosphate have been deposited onto bundles of carbon fibers using the home-built reactor. Scanning electron microscopic (SEM) and transmission electron microscopic (TEM) images indicate that the coatings were uniform and conformal onto fiber surface. There was a good adhesion of the coatings to the fibers. Alumina has been deposited using two separate aluminum sources (aluminum trichloride and trimethylaluminum), and water as a source of oxygen. In case of alumina deposition using aluminum trichloride and water, initial deposition temperature was 500 °C. In these conditions, a part of the fiber bundle has been damaged. Thus, the deposition temperature was decreased to 300 °C and the fibers were unaffected. In addition, during this process hydrochloric acid is formed as a byproduct which is a corrosive substance and affects the reactor and there was a chloride impurity in the coatings. Thus, aluminum trichloride precursor was replaced by trimethylalumium. Alumina deposition onto carbon fibers using trimethylaluminum and water was carried out at a temperature of 77 °C. SEM images revealed that the fibers were unaffected and the coatings were uniform and conformal. Oxidation resistance of the carbon fibers was improved slightly after alumina deposition. Oxidation onset temperature of the uncoated fibers was about 630 °C. The resistance was linearly increased with the coating thickness (up to 660 °C) and getting saturated over a thickness of 120 nm. Titania coatings have been deposited using titanium tetrachloride and water. The physical appearances of the titania coatings were similar to the alumina coatings. The oxidation onset temperature of the titania coated carbon fibers was similar to the uncoated fibers but the rate of oxidation was decreased than the uncoated fibers. Two double layer coatings were deposited, alumina followed by titania (alumina/titania), and titania followed by alumina (titania/alumina). If the fibers were coated with the double layer of alumina/titania, they had almost same oxidation onset as alumina coated fibers but the rate of oxidation was decreased significantly compared to alumina coated fibers. This feature is independent of the thickness of the titania layers, at least in the regime investigated (50 nm alumina followed by 13 nm and 40 nm titania). On the other hand, the oxidation onset temperature of fibers coated with titania/alumina (20 nm titania /30 nm alumina) was approximately 750 °C. The fibers were burned completely when temperature was further increased to 900 °C and held another 60 minutes at 900 °C. This is significantly better than any other coating used in this dissertation. ALD of titania and alumina in principle was known beforehand, this dissertation here applies this knowledge for the first time to “endless” fibers. Furthermore, this dissertation shows for the first time that one can deposit aluminum phosphate via ALD (planar surface as well as fibers). Aluminum phosphate might be special interest in the fiber coating because it is a rather soft material and thus might be used to obtain a “weak” coupling between fiber and matrix in composites. Aluminum phosphate was deposited using trimethylaluminum and triethylphosphate as precursors. Energy dispersive X-ray spectroscopy and solid state nuclear magnetic resonance spectra confirmed that the coating comprises aluminum phosphate (orthophosphate as well as other stoichiometries). Scanning electron microscopic images revealed that coatings are uniform and conformal. In cases of alumina and titania, it was observed that the coatings were delaminated from the ends of cut fibers and thus formed of clear steps. On the other hand, for aluminum phosphate coating it was observed that the border between coating and underlying fiber often being smeared out and thus formed an irregular line. It seems in case aluminum phosphate cohesion is weaker than adhesion, thus it might be act a “weak” interface between fiber and matrix. Alumina, titania, and double layer microtubes have been obtained after selective removal of the underlying carbon fibers. The carbon fibers were selectively removed via thermal oxidation in air at temperatures exceeding 550 °C. SEM and TEM images indicate that the inner side of the tube wall has the same morphology like the fibers. In addition, it was observed that the individual microtubes were separated from their neighbors and they had almost uniform wall thicknesses. The longest tubes had a length of 30 cm.
Atomic Layer Deposition for Surface Engineering of Powders
Atomic Layer Deposition and Molecular Layer Deposition on Polymers
Atomic layer deposition (ALD) is a vapor phase thin film deposition technique based on sequential self limiting surface reactions. In a typical ALD process, two reactants are introduced alternatively to a substrate, resulting in formation of a single atomic layer each exposure cycle. Repeating the surface-limiting reaction cycle allows ultra-uniform nanoscale films to be formed with precise thickness control over complex 3D surfaces. Similar self limiting surface reactions have been used for the deposition of polymer or organic-inorganic hybrid films. This extended ALD process is described as molecular layer deposition (MLD). In our studies, we are exploring new chemistry and applications of ALD/MLD. Arrays of ALD/MLD processes have been conducted on various polymer substrates. By coating the substrates with different materials, we were able to give new functionalities to the polymers. For example, hydrophilic, conductive, and photocatalytic coatings have been deposited. Moreover, recent studies of ALD on polymers showed that metal organic precursors often diffuse sub-surface into the polymer. This sub-surface diffusion and reaction could result in the change of the chemical composition and the physical properties of the bulk polymer. Surface functionalization and chemistry modification of polymers by ALD/MLD enabled a large number of new applications of polymers. In this work, several demonstration applications will be presented, and the mechanism of the ALD/MLD process on polymers will be discussed.
Atomic Layer Deposition and Characterization of Yttrium Doped Hafnium Oxide
Thin Film Precursors, Properties and Applications: Chemical Vapour Deposition and Atomic Layer Deposition of Group 4, 11 and 13 Elements and Their Oxides
Brass and bronze substrates were coated by atomic layer deposition (ALD) with alumina and titania in small and large scale batches. These films were evaluated for use as protective and cosmetic coatings. Optimization of deposition parameters for uniform coatings both on individual coins and across a batch for Al2O3 and TiO2 films was performed. The effect of film thickness on colour was examined. High-quality, uniform coatings were achieved with multi-pulse programs. The interference colours resulting from thin films of Al2O3 deposited by ALD on silicon were analyzed using a robotic gonioreflectometer. A series of thin films were deposited and their reflectivity values obtained for the visible spectrum. A comparison of these values with the predictions of computer simulations has revealed deviations from predicted reflectivities. The effect of these discrepancies on perceived colour appearance was investigated. Simulation predicts larger iridescence than what was observed. Alumina films were deposited by ALD on flat and nanostructured silicon substrates, and incorporated into PEDOT-Al2O3-silicon architectures that were then evaluated as photovoltaic devices. The reverse saturation currents observed on flat devices made with Al2O3 films were similar devices made with an SiO2 layer. The structured samples with Al2O3 showed a considerable increase in efficiency (of up to five times) over the equivalent flat samples. A new indium(III) guanidinate, (In[(NiPr)2CNMe2]3, was synthesized. Thermogravimetric analysis showed elemental indium was produced from the compound as a residual mass. Thermolysis in a sealed NMR tube showed carbodiimide and protonated dimethyl amine by 1H NMR. Chemical vapour deposition (CVD) experiments above 275 °C with air as the reactant gas produced cubic indium oxide films with good transparency. Dimeric silver(I) and gold(I) tert-butyl-imino-2,2-dimethylpyrrolidinates were synthesized and evaluated for thermal stability by thermal gravimetric analysis, differential scanning calorimetry and variable-temperature solution NMR. The compounds were used to deposit metallic films on silicon and glass substrates by CVD, with and without a flow of heated nitrogen gas. The compounds decomposed to produce metallic films at 140 °C for the silver compound and 300 °C for the gold compound. Additional CVD experiments with heated nitrogen gas flow improved film uniformity without sacrificing film purity.
Theoretical Studies on the Reaction Mechanism of Atomic Layer Deposition of Silica
Theoretical Routes for c-BN Thin Film Growth
c-BN has been in focus for several years due to its interesting properties. The possibility for large area CVD is a requirement for the realization of these different properties in various applications. Unfortunately, there are at present severe problems in the CVD growth of c-BN. The purpose with this research project has been to theoretically investigate, using DFT calculations, the possibility for a layer-by-layer CVD growth of c-BN. It could be established that, PEALD, using a BF3-H2-NH3-F2 pulse cycle and a diamond substrate, is a promising method for deposition of c-BN films. The gaseous species will decompose in the plasma and form BFx, H, NHx, and F species (x = 0, 1, 2, 3). The H and F radicals will uphold the cubic structure by completely hydrogenate, or fluorinate, the growing surface. However, surface radical sites will appear during the growth process as a result of atomic H, or F, abstraction reactions. The addition of NHx growth species (x = 0, 1, 2) to B radical sites, and BFx growth species (x = 0, 1, 2) to N radical sites, will then result in a continuous growth of c-BN.
Synthesis of metal-oxide structures on the surface of the silicon carbide with the use of chloride of titanium, oxohalides chromium and vanadium
Synthesis and quantum - chemical analysis of Ti, V, Cr - containing structures on the surface of the silica
Surface functionalization by atomic layer deposited binary oxide thin films
The materials of today have intriguing properties. The mastering of phenomena at the nanometer range often forms the basis for the understanding of novel materials and their functional properties. In this thesis three materials - zinc oxide (ZnO), titanium dioxide (TiO2) and tungsten trioxide (WO3) - in the form of thin films less than 100 nanometers in thickness are being studied from the surface functionalization point of view. The film application method used was atomic layer deposition (ALD). First, the low-temperature deposition features of ZnO were studied. The deposition could be performed at as low as room temperature. Below 70 ºC the hexagonal wurzite structure of ZnO oriented along the c axis, and above this temperature orientation along the a axis was also observed. The crystallinity improved in post-deposition annealings at 400–600 ºC in argon and oxygen atmospheres while keeping the original preferential orientation unchanged. ZnO was also used to study the tailoring of a natural template, the wing surface of the cicada (Pomponia Intermedia) insect. The nanoscale pillar structure of the cicada wing could be area-selectively coated with a 100 nm thick ZnO film in the interstitial space between the pillars. By applying a thin aluminum oxide seed layer prior to ZnO deposition the wing nanostructure could be uniformly coated. Furthermore, the water wettability of the cicada wing was studied. The originally superhydrophobic wing surface was coated with ZnO while keeping the original superhydrophobicity almost intact. When exposed to ultraviolet (UV) light the surface was successfully turned hydrophilic and back to hydrophobic under storage in dark. The tunable wettability phenomenon was used to demonstrate directing fluid flows on planar, ZnO-coated quartz surfaces utilizing hydrophilic patterns irradiated on a hydrophobic surface by UV laser. The reversible patterning may find use in microfluidic and lab-on-a-chip devices. TiO2 is a common ALD film material capable of being deposited at low temperatures. Here its possibilities were demonstrated by depositing a TiO2 layer on nanofibrillated cellulose (NFC) template, and after removal of the template using the formed TiO2 nanotube network in a dropcast form as a humidity sensor. The usable relative humidity range was 40–80 % where the dropcast sensor layer gave repeatable resistive and capacitive response. Finally a new ALD process of WO3 films from W(CO)6 and O3 was introduced. The ALD temperature window was observed at 195–205 ºC with a deposition rate of 0.23 nm/cycle. This process provides a straightforward option for the ALD of WO3 as opposed to the methods based on in situ generated oxyfluoride intermediates published earlier.
Studies on Wettability - From Fundamental Concepts and Nanofibrous Materials to Applications
Scientific basis for controlling the properties of composite films for electroluminescence devices
Research on Deep Ultraviolet Coatings with Low Polarization Properties
Progress in Elastic Recoil Detection Analysis
Elastic recoil detection analysis (ERDA) with heavy ion beams has evolved into a universal ion beam analysis (IBA) method for simultaneous analysis of almost all elements, with an essentially constant detection sensitivity. The method is based on the detection and identification of recoiling atoms that have been elastically scattered from a sample by an incident heavy ion beam. The principal characteristics of heavy-ion ERDA are outlined and illustrated using examples of data obtained with time of flight (TOF) and ∆E −E detector systems. The potential and limitations of the quantitative analysis were explored. For this purpose, a number of thin layer samples were measured using different projectiles and energies. Desorption of the surface materials during ERDA measurements was determined as a function of the probing ion fluence. As the differential cross-sections for scattering were enhanced for heavy projectiles, the beam dose to which the sample was exposed to during measurements was reduced by using heavy ion beams. However the higher cross-sections caused an increase of the desorption. An essential part of this study was dedicated to study those topics that limit the accuracy of the analysis in heavy ion TOF-ERDA, namely: uncertain stopping forces, quantification accuracy, ir radiation induced damage, depth resolution, and the role of multiple and plural scattering. Possible approaches to improve the sample characterisation efficiency and accuracy were stud ied by using a gas ionisation detector. This study concentrates on the noise reduction, detection characterisation, and analysis procedures. The focus was upon the effect of the large solid angle and position sensitivity on the irradiation induced damage, depth resolution, mass resolution, and elemental sensitivity. The reliability of the concentration distributions obtained with heavy ion ERDA was strongly af fected by the surface structure, surface roughness and multiple scattering. These effects were stud ied by comparing Monte Carlo simulations with the experimental results. The analysis procedure was developed to enable the characterisation of novel materials such as atomic layer deposited thin films and nanoparticles. Data handling and storage was improved to facilitate and speed up the analysis procedures.
Preparation and Properties of Monometal Oxides Grown by Atomic Layer Deposition
Preparation and Characterization of ultrathin ZrO2-based layers as isolators in metal-isolator-metal capacitors
Preparation and Characterization of Atomic Layer Deposited Nonpolar ZnO-Based Electroluminescent Devices
Nanostructures for photonic applications
Molecular Layer Deposition of Polymeric Thin Films for Applications in Semiconductor Fabrication
The electronics industry has been developing improvements in its products at a rapid pace for five decades, an achievement that stems from its ability to continuously decrease the smallest feature sizes in microelectronic devices. To keep step with the miniaturization of next-generation devices, the constituent polymeric films of microelectronics need to meet requirements such as providing conformal, uniform, pinhole-free and ultrathin coatings. Molecular layer deposition (MLD), as an analogue to atomic layer deposition, is a layer-by-layer technique that utilizes sequential, self-limiting reactions of organic precursors to deposit films with one molecular unit at a time, which in turn allows for fine tuning of the position and concentration of various functionalities in the deposited film. Hence MLD can be a powerful method for deposition of polymer films used in semiconductor device fabrication. In this thesis, novel MLD processes are developed for fabricating ultrathin films and improving the film properties with applications in semiconductor manufacturing. The first part of this thesis explores the application of MLD films as chemically amplified photoresist materials. Acid-labile groups are embedded in the backbone of the precursor and incorporated into the photoresist film with a uniform distribution. Two methods of incorporating photo acid generator (PAG) are employed. The first method is to directly soak the PAG into the resist film after deposition and the second approach is to form in-situ polymer-bound PAG. By this novel synthetic approach, several polyurea films were deposited by MLD and tested for patterning, including an aromatic polyurea film with a soaked-in PAG, an aromatic polyurea film with an in-situ polymer-bound PAG, and an aliphatic polyurea film with soaked-in PAG. All these films were successfully deposited and characterized for both materials properties and resist response. Ellipsometry measurements show that the film thicknesses have a linear dependence on the number of MLD cycles. The presence of the urea linkage is confirmed by infrared (IR) spectroscopy, and x-ray photoelectron spectroscopy (XPS) show that the films are deposited with stoichiometric composition. Both of the aromatic films show cross-linking behavior under e-beam exposure, probably due to reaction at the aromatic rings. Moreover, the in-situ polymer-bound aromatic PAG has a lower activity than the soaked-in aromatic PAG, likely due to a lower photoacid yield. Finally, among the three MLD films studied, the aliphatic film performs best as a photoresist material and good sensitivity and resolution are achieved. To be applied in semiconductor device fabrication, polymeric thin films need to be thermally stable. Two approaches are investigated to improve the thermal stability of the MLD films. First, a series of cross-linked polyurea thin films are deposited by using multifunctional precursors. The cross-linked films show constant growth rate, urea chemical bonding, and stoichiometric compositions. More importantly, they exhibit higher film density and thermal stability compared to the non-cross-linked polyurea film. Second, a MLD process for depositing inorganic organic hybrid carbosiloxane films is developed. Characteristic MLD growth behavior such as a constant growth rate and saturation behaviors are observed with this process as well. Significant improvement of film stability is achieved with the carbosiloxane films. This thesis concludes with thoughts and perspectives on the future of MLD in semiconductor device fabrication.
Model-based Analysis and Design of Atomic Layer Deposition Processes
Microfabrication technologies for single-crystal silicon sensors
For decades, silicon as a high quality solid material has been playing a major role in developing state-of-the-art micromechtutical sensors. In this work, the performance of silicon etching processes is evaluated, and utilized in creating devices for high precision sensing of mechanical forces. Emerging methods such as atomic layer deposition (ALD) and focused ion beam (FIB) processing are combined with established technologies in order to achieve extended functionalities.
The thesis is focused on the fabrication of components from single crystal silicon. In the developed processes, anisotropic tetramethylanunonium hydroxide (TMAH) wet etching has a central role. The material behavior related to substrate specifications, doping level, and the effects inherent to thin films, is studied both during the fabrication stage and in the final structures. Furthermore, the intrinsic residual stress generation in mechanical devices is investigated.
The results were applied in successful production of mechanical sensors with superior accuracy in acoustic wave detection. The specific features of silicon-on-insulator (SOD technology were utilized in the fabrication of released, membrane-type cantilevers that serve as highly sensitive microphones in photoacoustic spectroscopy. Moreover, AID thin film coatings were shown to be advantageous in manipulating the functional properties of resonant silicon sensors. A step towards further device miniaturization was taken by using FIB implantation as a wet etching mask to realize 3D nanoscale structures.
Some of the developed cantilever sensors have already been implemented in commercial photoacoustic gas analyzers. In a broader perspective, the achievements related to stress control in mechanical silicon structures are of great importance in reliable production of various micro- and nanomechanical systems. All the methods employed in this work are compatible with integrated circuit (IC) processing, which enables combining the developed processes with electronic chips and the adaptation to industrial manufacturing.
Metalcone Chemistry: In pursuit of improved mechanical properties in thin film deposition
Mechanistic Studies of Titanium Dioxide and Ruthenium Atomic Layer Deposition by In Situ Techniques
The demand of smaller, higher capacity and higher performance devices in microelectronics has driven the necessity of uniform, conformal, and pinhole-free thin film production. Furthermore, the design toward more complex structures and higher aspect ratios requires the processes to be highly controllable, down to the nanoscale. Atomic layer deposition (ALD) is a powerful technique that produces thin films with these desired properties, through a series of alternating self-limited surface reactions. The self-saturated nature of the technique allows for precise thickness control at the atomic scale. Despite increasing interest in ALD, there is still a lack of understanding of the mechanisms behind the process at a molecular level. The nucleation and growth fundamentals are crucial for better control and development of the process and, hence, need to be systematically studied. Due to the vulnerability of the reactions to ambient conditions, ex situ analysis techniques alone may not provide complete information on the surface chemistries needed to elucidate the mechanisms governing the processes. In situ analysis techniques, which allow surface investigation without disruption from contaminants and other species, are required. Therefore, in this work we have designed and constructed various in situ systems for this purpose. The in situ systems are ALD reactors integrated with different analysis tools, able to operate as fully functional deposition system so as to replicate the actual conditions of typical ALD reactors. Through in situ X-ray photoelectron spectroscopy (XPS), we studied ALD of TiO2 at 100 °C using titanium tetrachloride (TiCl4) and water (H2O) on two different surfaces. The initial growth rate on hydroxyl-enriched silicon dioxide (SiO2) is found to be higher than on hydrogen-terminated silicon. The XPS results provide evidence of Si-O-Ti bonds on the SiO2 surface and Si-Ti bonds on the hydrogen-terminated Si surface, without a trace of interfacial oxide. However, a silicon oxide layer forms at the interface between Si and TiO2 after vacuum annealing, concurrent with the reduction of TiO2. The results hence suggest TiO2 as an oxygen source for silicon oxidation under these conditions. In addition, we studied ruthenium thermal ALD using a new precursor, bis(2,4- dimethylpentadienyl) ruthenium, and oxygen. The process is achievable at a low operating temperature of 185 °C. Variation in the exposure time and pressure of oxygen has significant effects on the nucleation, growth rate and composition of the deposited ruthenium films. We propose that the subsurface oxygen formation, which involves slow diffusion of oxygen, is a rate-limiting step in the RuO2 formation process. The crystal growth and structures of Ru and RuO2 deposited on amorphous SiO2 by the same ALD process were measured by ex situ and in situ synchrotron X ray diffraction. Interestingly, in situ XRD studies reveal that RuO2 films initially nucleate as metallic Ru crystallites. The hindered formation of subsurface oxygen in small nanocrystals is hypothesized as the cause that prohibits the growth of the initial oxide. Although metallic ruthenium films are textured with a (002) preference in the growth direction, RuO2 films nucleating on the metallic Ru nanoparticles have no preferential orientation. We also studied surface chemistries of Ru reactions during half ALD cycles via in situ synchrotron photoemission spectroscopy (PES). After long oxygen exposures, Ru oxide and carbon-oxygen species, which localize near the top surface, were detected. The peak intensities of these species noticeably decreased after reaction with the Ru precursor, indicating the reactions of Ru precursor with both O-Ru and O-C species. In brief, we fabricated and utilized in situ ALD/analysis systems, together with ex situ analysis tools, for studies of TiO2 ALD and Ru/RuO2 ALD. The studies not only demonstrate the power of the in situ systems for mechanistic studies, but also provide information on possible bond formation, surface reactions, and nucleation and growth mechanisms in the ALD processes.
Low-Temperature Fabrication and Evaluation of Thin- Film Transistors with High-performance Oxide Semiconductor Prepared by Atomic Layer Deposition
Low-Power Nanowire Circuits and Transistors
This thesis explores several novel material systems and innovative de vice concepts enabled by nanowire technology. State-of-the-art fab rication techniques such as electron beam lithography and atomic layer deposition are utilized to achieve high control and quality in the device fabrication. The devices in this thesis are based on two main types of design geometries, lateral and vertical, each of which have strengths and weaknesses. The rst part of the thesis describes the goals of future metal oxide semiconductor eld-e ect transistors (MOSFETs) and discusses the ultimate scalability surrounding exper imental results for 15-nm-diameter InAs nanowires and how they com pare to other state-of-the-art transistors. The extracted on-resistance (Ron = 250 Ω•µm) and drive currents (Ion = 1250 µA/µm) are compa rable to state-of-the-art high-electron-mobility transistors (HEMTs) from MIT and quantum-well eld-e ect transistors from Intel. The outstanding performance is mainly attributed to the reduced access resistance achieved through an n +-i-n + doping pro le. The extracted mobilities also agree well with state-of-the-art and theoretical predictions for extremely scaled devices. The second part of the thesis discusses how nanowires may be employed to enable III-V complementary metal oxide semiconductor (CMOS) digital logic. Nanowires enable the formation of both n-type semiconductors and p-type semiconductors, which are a requirement for CMOS, in a single nanowire and allow for integration on a Si platform. III-V MOSFETs are frequently employed for analog ap plications, but there is a disconnect regarding p-type devices, which are also required for digital logic. The individual segments of the nanowire are evaluated as well as the entire nanowire in an inverter con guration. This thesis then presents a strategy for matching the drive currents n- and p-type MOSFETs. The nal part of the thesis deals with a family of devices that op erate according to principles fundamentally di erent from those of a traditional MOSFET, namely tunnel FETs (TFETs). There is a de mand for steep-slope devices such as TFETs to enable supply-voltage scaling to reduce the power dissipation. Although devices have demon strated are much improved as compared to their axial counterparts when nor malized to the largest cross-sectional area of the nanowire, assuming a vertical device geometry, illustrating the advantage of a core shell architecture. The dimensions of the InAs shells are below 15-nm and display clear quantization e ects revealed in low-temperature electri cal characterization
Investigation of Metal-Insulator-Metal (MIM) and Nanolaminate Barrier MIIM Tunnel Devices Fabricated via Atomic Layer Deposition
Interfacial Structures and Electrical Properties of Atomic Layer Deposited High-k Dielectric Thin Flms on III-V and Ge Semiconductors
Interface Engineering and Characterization in Dye-and Quantum Dot-Sensitized Solar Cells
The increasing demand for energy as standards of living and population sizes rise across the globe motivates the development of scalable resources to meet the forecasted doubling of energy consumption. This challenge is further compounded by the need to reduce the CO2 emissions associated with our current level of energy consumption in order to stave off costly changes in the global climate. Solar energy promises renewable, carbon-free energy and a resource that is orders of magnitude larger than alternative sources. Capturing this solar energy with photovoltaic devices has become an increasingly economical means of energy production, but further development is needed to make solar energy conversion inexpensive and ubiquitous. One particular class of photovoltaics—the dye-sensitized solar cell (DSSC)—is especially appealing because it can be constructed with abundant, inexpensive materials and be engineered in a modular fashion for a wide array of product applications. Challenges remain, however, in order to make DSSCs more efficient, more economical, and more practical. The DSSC architecture is quite different than traditional—i.e. silicon and thin film inorganic—photovoltaics in that light harvesting and charge collection are decoupled. This is achieved by depositing a thin nanometer scale layer of light-absorbing dye molecules atop a high surface area nanostructured TiO2 anode. The consequence of this architecture, however, is an abundance of interfacial area at which deleterious charge recombination processes can occur. Further improvements in DSSC performance therefore require a thorough understanding of and high control over the dual-interface that exists between the dye layer and the electron-conducting anode and the dye layer and the hole-transporting material (HTM). In the first part of this work we describe the application of thin, sub-nanometer insulating metal oxide layers grown by atomic layer deposition (ALD) to the TiO2 anode for the purpose of slowing down the undesirable back-recombination of electrons injected into TiO2 by the light-absorbing dye molecules. We use the well-characterized insulator Al2O3 as a recombination barrier material and perform a comprehensive study of different parameters that impact how such barriers change device performance. In a solid-state DSSC we demonstrate the importance of the dye chemical structure and the anode fabrication process in dictating whether or not improvements achieved through the recombination suppression outweigh device current losses that result from the insertion of an insulating layer. We apply these lessons to a new barrier layer material, In2O3, that unlike Al2O3 has not been previously well-characterized but is less-insulating and can be grown at an extremely low growth rate, providing excellent control over the competing consequences of barrier layers. With In2O3 we are able to demonstrate some of the highest ever reported open-circuit voltages for this class of DSSC and we observe an unexpected change in behavior as the In2O3 barriers reach a certain thickness. In our third barrier layer study, we achieve a near-doubling in efficiency when Al2O3 is applied to a quantum dot-sensitized solar cell, a close analogue of the DSSC, wherein recombination more severely limits device performance. In the second part of this work, we combine experimental and computational techniques to study the dye/anode interface and the orientation of dye molecules adsorbed on a TiO2 surface. Near-edge X-ray absorption fine structure (NEXAFS) spectroscopy is used to measure the angles of individual bonds and in turn deduce the full geometry of adsorbed dye molecules. This result is compared to computational simulations using density functional theory-molecular dynamics (DFT-MD) of the same dye/TiO2 system. Our results show remarkable correspondence between the experimental and computational approaches and signify important consequences for understanding the dye/anode interface in DSSCs as well as adsorbate/substrate studies more generally.
Hafnium oxide-based dielectrics by atomic layer deposition
In 2007 there was an important change in the architecture of nanotransistors - the build ing blocks of modern logic and memory devices. This change was from utilising ther mally grown silicon dioxide as a dielectric to so-called high-κ hafnium oxide dielectrics grown by atomic layer deposition. The first production logic devices of this era used a hafnium oxide dielectric layer deposited by thermal atomic layer deposition; using HfCl4 and H2O as the precursors. Present day fabrication makes use of hafnium oxide-based atomic-layer-deposited dielectric films. The latest nanotransistor devices utilise a third generation hafnium oxide-based dielectric material. This thesis examines hafnium oxide-based thin film dielectric materials prepared by thermal atomic layer deposition on silicon substrates. Specifically the enhancement of the dielectric response of hafnium oxide by the addition of other elements is examined. Two ternary materials systems were deposited by thermal atomic layer deposition and analysed: titanium-hafnium oxide and cerium-hafnium oxide. Hafnium oxide films were deposited to be used as measurement benchmarks. Cerium oxide films were also de posited and analysed in their own right as potential dielectric layers. The hafnium oxide and both ternary deposition experiments used (MeCp)2Hf(OMe)(Me) as the hafnium precursor. The titanium-hafnium oxide growth used Ti(iOPr)4 as a ti tanium source and the cerium oxide and cerium-hafnium oxide work utilised Ce(mmp)4 as a cerium source. Post-deposition specimen sets consisted of an as-deposited sample, a sample spike-annealed in N2 at 850 ◦C and a sample annealed for 30 minutes at 500 ◦C. These annealing regimes were performed to mimic typical gate-first and gate-last transistor processing steps. The compositions and thicknesses of the films were mea sured using medium energy ion scattering. The structure of the films was analysed by X-ray diffraction and Raman spectroscopy. Capacitance-voltage and current density field measurements were taken from fabricated MOS capacitor specimens to assess the dielectric response of the films. X-ray diffraction and Raman measurements showed that un-doped HfO2 had monoclinic crystallinity as-deposited and after the two annealing regimes. The dielectric constant and leakage current density, 17 and 1.7×10−7 A/cm2 at -1 MV/cm respectively, are consistent with values reported in the literature for HfO2 films. The addition of titanium suppressed the crystallinity of the material resulting in amor phous films in compositions with Ti0.3Hf0.7O2 titanium and above. The optimum elec trical results were recorded for the titanium-hafnium oxide material in the composition Ti0.5Hf0.5O2 which had a dielectric constant of 35 as-deposited and a leakage current density of 1.0×10−7 A/cm2 at -1 MV/cm. This composition of film demonstrated sim ilar values after the 500 ◦C/30 min anneal but both dielectric constant and leakage current density suffered after the 850 ◦C/spike anneal; 22 and 1.8 ×10−6 A/cm2 at -1 MV/cm respectively. Films with compositions of Ti0.1Hf0.9O2 demonstrated much lower dielectric constant and higher leakage current density, especially after heat treatment. The addition of cerium in a Ce0.11Hf0.89O2 composition was found to suppress crys tallinity as-deposited and then provoke a lattice-substitutional phase change to the metastable tetragonal/cubic phase after both types of heat treatment. This cerium activated phase change resulted in a molar volume modulation compared to un-doped HfO2. An increased dielectric constant compared to un-doped HfO2 of 31 was recorded for the 500 ◦C/30 min anneal with the 850 ◦C/spike anneal resulting in a lower value of 21. Leakage current density was 1.3 ×10−7 A/cm2 and 3.2 ×10−7 A/cm2 at -1 MV/cm respectively for the same anneals. Deposition with Ce(mmp)4 and water was found to result in cubic crystalline films across a growth temperature range 150–350 ◦C. The frequency dependency of the dielectric properties was found to be influenced by the crystallite size which was governed by the deposition temperature. The highest dielectric constant, 42, was measured for the 150 ◦C growth temperature with C-V measurements performed at 1 MHz. The two doped HfO2-based materials systems studied have demonstrated potential as dielectric materials for use in future nanoelectronic devices.
Growth, Characterization and Properties of Zn-Based Oxide Thin Films by Atomic Layer Deposition
First principles modelling of nucleation and growth during atomic layer deposition onto III-V substrates
In this thesis we have presented theoretical investigation of nucleation during the incubation period of ALD of dielectric thin films on technologically important substrates: III-V semiconductors and silicon nitride. Atomic-scale simulations in the framework of DFT were conducted on the bulk structures, surface models and gas phase molecules. Ab initio thermodynamics provided a bridge between zero-temperature, zero-pressure DFT and real experiments. We have analysed and described the interaction of the precursors with the considered substrates: starting from initial adsorption of the gaseous molecule, through its transformation in contact with native oxides, until formation of surface intermediates that can be lost as byproducts. The structure and chemical state of surface intermediates were described in detailed. Some kinetic aspects of the incubation mechanisms were also revealed. Based on the trends arising from the initial computations, we have developed a comprehensive model that allows us to compare the operation of different classes of precursor chemicals and assess their properties for self-cleaning ALD. On the example of TMA we identified two separate factors governing the clean-up effect: formation of the metal oxide as the driving force and affinity of the precursor ligand to the III-V oxide substrate as the ancillary force. ‘Clean-up’ of an oxide film is shown to strongly depend on the electropositivity of the precursor metal, and thus always results in formation of dielectric film from native oxide. However, self-cleaning ALD does not necessary result in substrate-enhanced growth, as the clean-up effect can be spread over a few cycles. The choice of ligand determines bonding at the interface and the overall type of clean-up. The predominant pathway for a metalloid oxide such as arsenic oxide is reduction, producing volatile molecules or gettering oxygen from less reducible oxides. An alternative pathway is non-redox ligand exchange, which allows non-reducible oxides to be cleaned-up. TMA was shown to be a superior precursor for self-cleaning ALD, considering the good properties of Al2O3 film as an interfacial layer in the transistor gate stack. Thanks to the lability of the methyl ligand that has affinity to both Lewis basic and acidic sites, a number of mechanisms are exothermic and competitive. We proposed TMA clean-up byproducts, interface bonding and the most thermodynamically abundant surface intermediates. TDMAH was shown to have slightly different properties to TMA. However we proved that this precursor is also a clean-up reagent, with a number of exothermic reactions participating. The dimethylamide ligand was shown to be resistant to oxidation when intact, however very prone to decomposition and subsequent oxidation. Some of the decomposition intermediates can migrate from Lewis acidic to Lewis basic site as in the TMA case. What is characteristic in the operation of alkylamide precursors is that their self-cleaning behaviour is increased with temperature and results in accumulation of As suboxides at the interface. Our kinetics study has revealed the reason for source of this behaviour. In general, we predict that the investigated methyl precursors are the best reagents for deposition of dielectrics and performing clean-up. Unfortunately, most of them are very unstable compounds. Having identified Mg precursors as the most effective at clean-up, one possible avenue for future research would be to evaluate the performance of some specific Mg precursor molecules on III-V surfaces. For instance, Mg(C5H5)2 is a commonly-used precursor in ALD [147]. It would be interesting to look in particular at whether this precursor too can carry out ‘clean-up’ and improve the electrical properties of the interface. Our study showed also that the chloride family cannot act according to the same mechanisms as organometallic and metalorganic precursors, but according to different mechanisms resulting in self-cleaning ALD that could also be investigated further. Successful ALD relies on growth reactions being faster than side-reactions. For these reasons, calculating the kinetics of self-cleaning ALD reactions could contribute to the research in this subject. However, DFT is not suitable for cases where detailed treatment of electron correlation is necessary. This includes some types of transition state (TS) that we study within this thesis to evaluate the kinetics of the ‘clean-up’ effect. Therefore, it would be profitable in the future to benchmark the DFT barriers reported here against more accurate calculations. The eigenvalue-following Trust Radius Image Minimization algorithm provides more accurate geometries and energetics of transition states. These geometries, at the DFT level, can be used as an input for the computationally-heavy configuration interaction (CI) calculations that account for electron correlation more completely than DFT and yield high-quality energy. It is worth mentioning that the heterodeposition (deposition on the initial substrate) mechanisms investigated here could serve as an input to the multi-scale simulation, e.g. kinetic Monte Carlo [148], of the actual film growth corresponding to an experimental timescale. The major aim of this thesis was to assist and to complement experiment and as a result to obtain better understanding of the mechanisms occurring during initial ALD cycles of dielectric films. This goal was definitely achieved. Some of the suggested here mechanisms were subsequently confirmed, in the case of TMA clean-up by Tallarida and co-workers, while other mechanisms provided explanations for prior experimental findings, in the case of alkylamides by Gougousi and co-workers. What is more, the clean-up by products reported here may be detectable with, e.g. FTIR or mass spectrometry experiments of sufficient surface sensitivity. Our calculations assisted analysis of the growth details on silicon nitride substrates. Theoretical calculations accounted for the different starting substrates and provided possible explanations for the experimentally-revealed anomalous growth step.
Field effect in boron doped diamond
As the demand in high power and high frequency electronics keeps increasing, standard semiconductors, such as silicon, show their limits. Approaches based either on new architectures or on wide band gap materials should allow to overcome these limitations. Among these, diamond offers superlative properties such as a wide band gap, a high breakdown electric field, an outstanding thermal conductivity and high carriers mobility. Thus, it is foreseen as the ultimate semiconductor that can not be surpassed by others. Besides, recent progresses in substrate and epilayer growth allow to consider seriously devices based on diamond semiconductor. Nevertheless, it also suffers from limitations, especially the difficulty to n-dope and the high ionization energy of the boron p-type dopant that results in a low carrier concentration at room temperature. Innovative solutions relying on 2D gas or/and field effect ionization have been proposed to overcome this problem. This PhD work was focused on two of these solutions, which might address different sectors of power electronics. On one hand, high frequency applications are aimed at using boron doped delta-field effect transistors involving a thin highly doped layer between two intrinsic layers, resulting in a conduction combining a high mobility (due to a confinement-induced delocalisation of carriers away from the ionized impurities) with a large carrier concentration (due to metallic behavior). In this work, the growth of nanometric sized delta-layer using an in-situ etching back technique was demonstrated using SIMS and TEM analysis and confirmed by electrical measurements. Then, the temperature dependence of electrical properties of several nanometric scaled delta boron doped layer were investigated experimentally (by Hall effect and four probe measurements) and theoretically over a large temperature range (6 K < T < 500 K). The samples can be classified in two categories with distinct behaviours: • Two samples showed an insulating non metallic conduction dominated by a hopping mechanism with an anomalous exponent of 0.7 which has already been observed in thin metallic films but is not yet well understood. • A metallic conduction was found in a wide variety of delta-layer thickness ranging from less than 2 nm to 40 nm (with sheet carrier from 1014 cm−2 to 5⇥1015 cm−2). Surprisingly, the same mobility value of 3±1 cm2/Vs was measured independently of the delta-layer thickness. Three dimensional and two dimensional mobility models were considered to explain this phenomenon. Scattering mechanisms by ionized impurity (3D) was found to be the best candidate for such low mobility. The model used in this work gives a relative agreement with this value even if a discrepancy remains. Future works are needed to fully understand this particular value. An exact calculation will certainly need a better knowledge of the valence bands (dispersion and/or boundary with localized states) at energy levels close to the Fermi level of such metallic B-doped diamond. Finally, the thinnest metallic layers (< 2 nm with pS ⇠1014 cm−2) reported in this work did not exhibit the expected improvement of the mobility (μ=3 cm2/V.s). The mobility was too low to consider that high frequency diamond delta field effect transistor are able to compete with existing AlGaN/GaN HEMT showing a mobility of 2200 cm2/V.s. On the other hand, high voltage applications are aimed at with metal oxide semiconductor field effect transistor (MOSFET) where the conducting or insulating behavior of the channel is based on the electrostatic control of the band curvature at the oxide/semiconducting diamond interface. During this PhD project, metaloxide- semiconductor (MOS) structures with aluminium oxide (Al2O3) as insulator and p−type (100) mono-crystalline diamond as semiconductor were fabricated and investigated by capacitance versus voltage C(V ) and current versus voltage I(V ) measurements. The aluminum oxide dielectric was deposited using low temperature atomic layer deposition on an oxygenated diamond surface. The C(V ) measurements demonstrate that accumulation, depletion and deep depletion regimes can be controlled by the bias voltage. In the accumulation regime, a frequency dispersion of capacitance value was noticed and has been attributed to the high series resistance of diamond but also to defects involved in a non ideal MOS structures. A band diagram was proposed to explain the surprisingly high leakage current flowing in accumulation regime: the barrier (at the SC/oxide) for holes seems to be very low (⇠ 0.3 eV). For positive voltage (larger than the threshold voltage) a MOS structure is expected to be in the inversion regime only if minority carriers could be provided to the channel. If not, the depletion of the semiconductor will continue until reaching the deep depletion regime. In the case of diamond which has a very large band gap, minority carriers could be thermally generated only by using very low measurement frequency (f n 1 Hz). Thus, the observation of deep depletion regimes in some samples is in accordance to the measurement frequency used and is indicative of a sufficiently clean oxide/diamond interface. It therefore opens the route for the fabrication of a diamond MOSFET in which the electrons will be provided to the channel by n-type drain and source. Nevertheless, a particular attention has to be paid to the oxide investigation in order to improve its quality (insulating properties, barrier for holes) as it will be a key point for the future diamond MOSFET.
Exploring Spatial and Compositional Control of Conductive Materials in Atomic Layer Deposition
Consumer-driven demand for affordable, smaller and more sophisticated devices has driven advances in nanoscale engineering. Many of these products, whether they are consumer electronics, fuel cells or photovoltaics, are comprised of significant quantities of scarce, expensive and sometimes toxic materials. Manufacturing affordable and more environmentally benign products on decreasing length scales requires more economical use of scarce resources and the exploration of alternative and abundant materials. Platinum, as one example, is an outstanding catalyst used in automotive, fine chemical and fuel cell applications; however, it is extremely scarce and costly. Placing platinum only where needed and in small quantities to achieve desired performance may help economize its usage. Because nanoscale feature size and spacing influence catalytic behavior, being able to control these parameters may enable the careful engineering of more powerful platinum catalysts. Another scarce and expensive material whose usage follows rising consumer demand for electronics and photovoltaics is indium. Indium tin oxide is the industry standard transparent conducting oxide (TCO) for high-end electronics. The engineering of high-quality yet poorly-understood indium-free alternative metal oxides using earth-abundant and inexpensive materials may further the development of more powerful and advanced devices. In this dissertation, atomic layer deposition (ALD), a promising ultra-thin film growth technique, is used to selectively deposit small amounts of platinum and to alloy zinc tin oxide in order to address these concerns of scarcity and rising costs. ALD consists of self-limiting, gas-surface half-reactions separated by inert gas purges which allows for highly controlled growth of nanoscale materials. Because ALD is based on surface reactions, selectively blocking nucleation sites by passivating growth surfaces allows for the deposition of material only where desired. The spatial deposition of platinum using ALD is demonstrated in two studies. In the first, a watersoluble polymer, polymethacrylamide (PMAM) acts as a resist to ALD and allowed the deposition of very small features of platinum. In the second study, surface passivation by means of controlling defect site density in self-assembled monolayers (SAMs) also serves as a growth template to control the aerial density and size of platinum nanoparticles deposited via ALD. The highly tunable nature of the chemistry of each precursor half-reaction in ALD enables the careful alloying or doping of materials in any desired ratio. A range of compositions for the indium-free TCO alternative, zinc tin oxide (ZTO), is explored by varying the dosing cycle ratios of tin oxide (SnOx) and zinc oxide (ZnO) in each ALD super cycle. Because the effects of ZTO composition on conduction behavior and optical properties are not well understood, having nanoscale control over how the constituent metal oxides grow on one another is an effective approach to learning more about these properties. As a result, ALD is explored as a flexible system to allow for compositional sampling and variation of film lamination in ZTO. The characteristics of ZTO ALD and the structural and optical properties of these films were shown to vary significantly as a function of degree of lamination and composition. These findings suggest that having nanoscale control over these film characteristics via ALD can lead to further understanding of ZTO. The ALD of ZTO provides an excellent system for the nanoengineering of this material as an indium-free TCO or buffer layer in solar cells.
Exploration and Investigation of New Techniques for the Preparation of Membrane Electrode Assembly with Low Pt Loading for Fuel Cell Application
Development of methods for Atomic Layer Deposition of conductive Tantalum nitride-based thin films
Contributions towards ALD and MOCVD of rare earth oxides and hafnium oxide: From precursor evaluation to process development and thin film characterization
Characteristics of La-incorporated TiN and Ru-based metal gates on Hf-based gate dielectrics for CMOSFETs
The minimum feature size, including gate oxide thickness, of complementary metal oxide semiconductor field effect transistors (CMOSFETs) has decreased exponentially until now. However, with this method, scaling slows down at the 90 nm node as SiO2 runs out of atoms and further scaling is limited due to the increase of gate-leakage current. To continue the scaling of transistors, various high-k oxide materials have been studied intensively for the past few decades. The semiconductor industry has already converged on Hf-based oxides for the first generation CMOS products featuring high-k gate dielectrics and metal gate electrodes. However, even though various metal materials were already used on Hf-based oxides, there are still several crucial problems that need to be considered; an effective work function (EWF) modulation for adjusting the threshold voltage (Vt) of transistors and further scaling of equivalent oxide thickness (EOT), which was approximately 1.0 nm for the first generation high-k/metal gate device. Continued gate length (Lg) scaling for the 32 nm and beyond with a planer structure requires sub-nm EOT to suppress short-channel effects. Fully depleted device structures, such as FinFET or extremely thin SOI (ETSOI), improve short-channel control and thus relax the requirements for EOT scaling. However, the insertion point of such device architectures is expected to be the 22 nm and beyond and sub-nm EOT may be still required at those advanced technology nodes. To meet continued EOT scaling until the turning point in device architectures, mainly three possible EOT scaling approaches are studied in this work: (1) a high-k material with k-value greater than that of HfO2 (so-called “higher-k”), (2) the physical thickness reduction of interfacial layer (IL) (so-called “scavenging”), (3) suppression of low-k dielectric layer between metals and dielectrics (so-called “deadlayer effect”). Firstly, the relation between the permittivity and microstructures of atomic layer deposited Hf1-xSixOy (HfSiO) thin films with different Si concentrations as a function of post-deposition annealing (PDA) temperature was investigated. The PDA at high temperature results in the separation of crystallized HfO2 phase from the much higher Si- containing amorphous-like matrix. Tetragonal phase HfO2 formation with higher permittivity than the monoclinic HfO2 phase is induced with an appropriate Si concentration in the film (~10–20%). In the crystallized HfSiO film, the Si concentration in the phase-separated HfO2 (mainly consisting of HfO2) could be controlled by PDA temperature, which determines the degree of phase separation. The increased PDA temperature reduces the Si concentration in the phase-separated HfO2 which induced monoclinic phase formation. Therefore, the PDA temperature for maximized permittivity of the crystallized HfSiO films (maximized tetragonal phase portion in the film) depends on the Si concentration of the HfSiO film in the as-deposited state. However, considering the maturity of Hf-based high-κ gate dielectrics, scaling SiO2-based IL in conjunction with Hf-based oxides may be more practical in meeting the requirements for the 22 nm technology node and beyond. Secondly, lanthanum (La)-incorporated TiN metal gates, such as TiN/La/TiN (TLT) and TiLaN (TLN), on HfO2/Si substrates were investigated focusing on the flat band voltage (VFB) modulation for nMOS and IL scaling to almost zero. The maximum VFB modulation value of the TLT/HfO2/Si stack was −423 mV compared to the VFB of the TiN single metal case, which is superior to that of TLN (−247 mV). This is because the TiN barrier layer in the TLT metal stack prevents interfacial oxidation. Both TLT and TLN gate metals effectively shrink the IL thickness to values below 0.5 nm. In the case where the TLT metal gate was annealed at 600 o C for 30s, the IL thickness was almost zero and the equivalent oxide thickness (EOT) was decreased to 0.8 nm even though the maximum temperature was limited to 600o C. However, the La-incorporated TiN metal gates can not adopt for pMOS due to their low work function, and another method must be pursued to scale the EOT of p-type MOSFET. Thirdly, the influences of RuO2 metal gate on the dielectric performance of high-k HfO2 film on Si substrate were examined. Dielectric materials with a higher-k value also suffer from a dead-layer effect that the effective dielectric constant decreases with decreasing thickness, which becomes even more serious as the bulk k value increases. The EOT of HfO2 film can be scaled down by ~ 0.5 nm in the EOT range from 0.8 to 2.5 nm compared with the standard Pt gate case by using the electrically conducting RuO2 without sacrificing any other performance of the MOS capacitor. RuO2 is one of the rare materials, which contain polarizable ions, high electrical conductivity, and high work function (WF) which is necessary for the p-type MOSFET. This was attributed to the suppression of the dielectric dead-layer effect at the HfO2/RuO2 interface due to the possible ionic polarization of RuO2 within the screening length of the electrode. In addition, the estimated work function of RuO2 on HfO2 is ~ 5.0 eV suggesting the appropriateness of RuO2 for p-MOSFET. Finally, RuO2 metal gates were fabricated by a reactive sputtering method under the different O2 gas ratio. For the given sputtering power of 60 W, ~ 13 % O2 ratio was the critical level below or over which RuO2 film have hyperstoichiometric and stoichiometric compositions, which resulted in the effective work function difference by ~ 0.2 eV. The stoichiometric RuO2 film imposed almost no damaging effect to the underlying SiO2 and HfO2 gate dielectrics. RuO2 gate decreased the equivalent oxide thickness by ~ 0.5 nm and leakage current by ~ two orders of magnitude compared with the Pt-gated samples.
Atomic layer deposition of TiN films: Growth and electrical behavior down to sub-nanometer scale
During the last several decades, titanium nitride (TiN) has gained much interest because of its low resistivity, chemical inertness and compatibility with complementary metaloxide- semiconductor (CMOS) technology. Thin films of TiN are commonly used as diffusion barrier and gate material for CMOS devices. Mostly sputtering and chemical vapor deposition (CVD) techniques were employed to deposit the TiN films. However, to achieve thin conformal films with accurate thickness control and excellent step coverage, atomic layer deposition (ALD) has become an ideal choice for making such high quality films in the thickness range of a few tens of nanometers. In this work, the growth mechanism and electrical properties of ALD TiN films are investigated. The films are grown on SiO2 substrate using the TiCl4/NH3 chemistry in the pressure range of 2.6−3.2 ×10-2 mbar and temperature range of 350−425 oC. The growth of the films is monitored by in situ spectroscopic ellipsometry (SE). The films are characterized by other complementary analysis techniques, including atomic force microscopy (AFM), high-resolution scanning/transmission electron microscopy (HRSEM/ TEM), X-ray fluorescence (XRF) and X-ray photoluminescence spectroscopy (XPS). We fabricated test structures to characterize electrical properties of the thin films. The main results of this research are presented in this thesis. In Chapter 2, the application of SE in studying the optical functions and measuring film thickness of TiN thin films is presented. We apply the Drude−Lorentz model to parameterize the dielectric functions of TiN. The film thickness obtained by SE is compared with the results obtained from HR-TEM/SEM and XRF measurements. The results show good agreement in a wide thickness range (up to 40 nm), indicating the reliable applicability of the SE technique and the Drude−Lorentz model. SE is employed to in situ study the growth (Chapter 3), the resistivity (Chapter 4) and the real-time oxidation of ALD TiN films (Chapter 5). In Chapter 3, the growth mechanism of ALD TiN films on SiO2 substrate is investigated. We have observed that the growth obeys Stranski−Krastanov model. The growth starts with a 2D mode (continuous layers) followed by a 2D-3D transition (onset of islanding). This transition is temperature independent and occurs at a film thickness of about 0.7 nm. This equals 3 monolayers of TiN. The growth of the 3D islands (on the continuous layers) eventually leads to their coalescence which occurs at 2.5 nm and 3.5 nm for the growth at 350 oC and 425 oC, respectively. Before the coalescence, new nuclei are constantly formed during the growth. Hereafter, the film grows with a constant (ALD) growth rate of 0.02 nm/cycle at both temperatures. In Chapter 4, the resistivity, temperature coefficient of resistance (TCR) and field effect in thin TiN films down to sub-nanometer scale are presented. The resistivity of TiN is determined by both spectroscopic ellipsometry (SE) and electrical test structures. The latter includes circular transfer length method (CTLM) and linear test structures. The results show that the resistivity increases significantly with decreasing film thickness. We compared the resistivity values obtained by the optical and electrical techniques. For films thicker than 4 nm, the values show good agreement. However, for films thinner than 4 nm, much higher values are found from the electrical measurements. This is attributed to the scattering effects at interfaces and grain boundaries that cannot be fully taken into account by the optical measurements. The TCR of TiN is determined from the electrical measurements in temperature range of 25−150 oC for different film thicknesses (0.65– 8.3 nm). With decreasing film thickness, the TCR values change sign from positive to negative. This change occurs at a thickness of about 2.5 nm. This effect is attributed to the metal-semimetal transition in these films. In the last part of this chapter, the electric field effect in ultra-thin TiN films in the metallic and the semimetallic states is presented. Upon electrical field, a change of the conduction current up to 22% is found for the films in the semimetallic state. In Chapter 5, the influence of native oxidation on electrical behavior of thin ALD TiN films is reported. For films thinner than 5 nm, this oxidation changes the I-V behavior from linear to non-linear. It shows an aging effect that causes an irreversible degradation of TiN. The native oxidation does not influence the linearity of the I-V characteristics for films thicker than 5 nm. Nevertheless, it reduces the electrical thickness of TiN. The kinetics and mechanism of thermal oxidation in the temperature range of 325−425 oC of films with a thickness of 5 and 15 nm are intensively studied. The oxidation in oxygen ambient was carried out directly after the TiN deposition in the same reactor (without vacuum break) and in situ spectroscopic ellipsometry monitoring was used. The oxidation of the films can be described as a four-stage process: (1) surface oxidation, (2) diffusion of oxygen along grain boundaries and lateral oxidation and sharpening the grains, (3) rapid oxidation of the sharp grains, and (4) diffusion controlled oxidation. Finally, in Chapter 6, the generation of atomic hydrogen (H) is presented. Atomic hydrogen is made by the dissociation of molecular hydrogen (H2) upon collision with a tungsten (W) filament kept at a high temperature (T ≈ 1600−1900 oC). We have demonstrated the ability to create atomic hydrogen and to introduce it in short pulses by experiments on etching of tellurium (Te) films in the reactor chamber. The generated atomic hydrogen (H) is further utilized to explore its impact on surface reactions in the TiCl4/NH3 precursor system. Atomic hydrogen is introduced in pulses additionally to TiCl4 and NH3 with different pulse sequences. The results show that for the TiCl4/NH3/H sequence, there is no influence on the process compared to the ALD without H-pulses. The growth rate remains at 0.02 nm/cycle and the oxygen content - at 3−5 at%. For the TiCl4/H/NH3 pulse sequence, the growth rate decreases to 0.01 nm/cycle and the oxygen content increases to 30−35 at%. This indicates the reduction of Ti-Cl surface groups by H and the creation of very reactive Ti surface. This surface can be easily oxidized by residual gases from the reactor and process gases. TiCl4/H pulses only result in no growth after the formation of approximately one monolayer.
Atomic layer deposition of thermoelectric ZnO thin films
Atomic Layer Deposition of Platinum: from surface reactions to nanopatterning
Atomic Layer Deposition of Platinum: from surface reactions to nanopatterning Platinum is a material that finds many applications in the fields of nanoelectronics and catalysis due to its catalytic activity, chemical stability, and high work function. The thin film deposition technique of atomic layer deposition (ALD) is gaining increasing interest for the deposition of Pt ultrathin films and nanoparticles, since it is able to deposit on demanding surfaces such as high-aspect-ratio structures and porous materials. In this dissertation, ALD of Pt was studied, aimed at the development of a novel bottom-up nanopatterning approach. Conventional patterning by lithography involves resist-films and lift-off steps that may yield compatibility issues with the envisioned nanoscale building blocks of future nanodevices, e.g. nanowires, carbon nanotubes, and graphene. The main goal was to develop a nanopatterning approach that enables direct and local fabrication of high-quality nanostructures without the need for additional lithography steps. Since ALD film growth depends critically on the properties of the surface, it is possible to chemically tailor the surface properties to achieve area-selective deposition. For the development of the nanopatterning technique, detailed understanding of the surface reactions of the ALD processes of noble metals turned out to be crucial. The reaction mechanism of Pt ALD was studied by evaluating which surface reactions take place at the catalytically active Pt surface during ALD, based on analogous surface reactions reported in surface science literature. This study led to new insights into the surface reactions that take place during the growth, the saturation of the half-reactions, and the temperature dependence of the process. Inspired by the conclusions drawn from the reaction mechanism study, an approach for plasma-assisted ALD at low substrate temperatures was developed. It was demonstrated that this new process enables the deposition of Pt at temperatures down to room temperature. Consequently, the Pt can be deposited on various temperature sensitive substrates such as polymers, textile and paper, which significantly broadens the possibilities for applications of Pt ALD. Furthermore, the nucleation behavior of Pt ALD was studied using spectroscopic ellipsometry and transmission electron microscopy. It was established that the pressure employed during the O2 half-reaction of the ALD process governs the nucleation behav200 ior, which can be exploited for controlling the nucleation of the Pt. This control enables nanoparticle deposition, thin film deposition with minimal nucleation delay, and areaselective ALD for nanopatterning. The developed nanopatterning approach is based on a combination of ALD with electron beam induced deposition (EBID). EBID is a direct-write patterning technique with nanometer scale resolution but its main drawback is that it gives material of poor quality. The newly developed approach comprises the deposition of a thin seed layer by EBID, followed by area-selective ALD. It was established that this so-called direct-write ALD technique yields high-quality Pt material (∼100% pure, 12 μΩcm), and an enhanced throughput comparable to that of electron beam lithography (EBL), while it allows for patterning of nanoscale line deposits of only ∼10 nm in width. To validate whether direct-write ALD is suitable for contacting applications, it was demonstrated that contacts can be patterned on multi- and single-walled carbon nanotubes. Additionally, it was evaluated whether direct-write ALD is a suitable technique for the fabrication of carbon nanotube field effect transistors (CNTFET). CNTFETs were synthesized by patterning of Pt contacts using direct-write ALD on single-walled carbon nanotubes. It was demonstrated by electrical characterization that these devices behave as a p-type transistors. In conclusion, in this work a novel bottom-up nanopatterning approach has been developed that is completely resist-free, and is especially suitable for the patterning of contacts on sensitive nanomaterials. In addition, the reaction mechanisms studies led to atomic level understanding of the surface reactions of Pt ALD, and thereby will contribute to the use of Pt ALD in a wide variety of applications.
Atomic layer deposition of noble metal oxide and noble metal thin films
Atomic layer deposition (ALD) is a chemical gas phase deposition method to grow thin films which are highly uniform and conformal over large and complex substrate areas. Film growth in ALD is precise, remarkably repeatable, and combined with unparalleled control of the film thickness. These inherent properties make ALD an attractive method to deposit thin films for advanced technological applications such as microelectronics and nanotechnology. One material group in ALD which has matured in ten years and proven to be of wide technological importance is noble metals. The purpose of this study was to investigate noble metal oxide film growth by ALD. The ALD of noble metal oxides has been very limited compared to the noble metal growth. Another aim was to examine noble metal film deposition at temperatures lower than required in the earlier ALD noble metal processes. In addition, the selection of noble metals that can be grown by ALD was expanded with osmium. The results of the study showed that oxides of iridium, rhodium, platinum, and palladium can be deposited from the common noble metal precursors using ozone as the reactant at temperatures below 200 C. The development of ozone-based ALD noble metal oxide processes led further on to the low temperature deposition of noble metals by adding a reductive molecular hydrogen step after every oxidative ozone step. The noble metal deposition via noble metal oxide growth was achieved at lower temperatures than required with the common oxygen-based ALD noble metal processes. Film growth rates, resistivities, purities, and surface roughnesses resulting from the studied noble metal oxide and noble metal processes were reasonable. The processes showed some shortcomings but offer an alternative thermal ALD pathway to deposit noble metals and noble metal oxides compared to the oxygen-based ALD processes. Keywords: atomic layer deposition, ALD, noble metal oxide, noble metal, thin film, ozone
Atomic layer deposition of groups 4 and 5 transition metal oxide thin films: focus on heteroleptic precursors
Atomic Layer Deposition for the Modification of Polymers and Carbon Nanotubes
Atomic Layer Deposition for Fiber Surface Modification and Nanosheet Fabrication.
Atomic Layer Deposition for Dye-Sensitized Photovoltaic Cells
Atomic layer deposition (ALD) is a thin film deposition method based on self-limiting reactions so that it enables to deposit high quality and ultra-thin films on complex structures with uniform thickness controlling thickness and chemical composition of films. ALD is available at low temperature around 100°C depending on precursors and co-reactants, which makes it possible to use plastic or biological substrates. The recent miniaturization in electronic devices and development in analytical tools accelerates the great interest in ALD and expands its applications from traditional semiconductor industries. Therefore, we made use of ALD to improve the performance of dye-sensitized solar cells (DSSCs) in our studies because DSSCs contain several interfaces based on mesoporous structure which need to engineer them for efficient electron transport system.
We synthesized ALD TiO2 on quartz fibers (QF) for the first time and investigated ALD TiO2 phase transition on QF upon annealing temperatures. Conformal and thin ALD TiO2 film is very stabilized even at 1050 °C and highly photocatalytic due to stable anatase TiO2 phase. For DSSCs, we employed coated QF as a light scattering layer for DSSCs and it showed larger diffused reflectance than conventional light scattering layer improving power conversion efficiency of DSSCs
Regarding to the interface between fluorine-doped tin oxide (FTO) and mesoporous TiO2 we deposited TiO2 film called as a blocking layer on FTO using ALD. Thus, conformal and dense ALD TiO2 film on FTO could efficiently inhibit charge recombination extending electron lifetime. We systemically examined how ALD TiO2 thickness affects the performance of DSSCs and found the optimal thickness, 5-10 nm which is the thinnest up to date.
ALD at low temperature enables us to deposit metal oxides on dyed TiO2 and we showed that a few ALD cycle contribute to enhance the dye-attachment improving thermal stability of DSSCs especially under high temperature over 80 °C. We also introduced multi-component ALD composed of TiO2 and Al2O3 ALD to optimize initial conversion efficiency and thermal stability so that the specific cycle ratio of TiO2 and Al2O3 ALD keeps the initial performance of DSSC and stabilized the performance under high temperature at the same time.
In terms of cathode for DSSCs, we tried to replace precious metal, Pt with PEDOT:PSS (poly(3,4-ethylenedioxythiophene) poly(styrenesulfonate) using oxidative-molecular layer deposition (o-MLD) for cathode. For better charge collection, we constructed mesoporous indium-doped tin oxide (In:SnO, ITO) on a cathode and then coated with PEDOT:PSS as an electrical catalyst. Compared to flat PEDOT:PSS film mesoporous PEDOT:PSS-ITO showed lower charge transfer resistance as well as higher conversion efficiency.
Lastly, we compared ALD Fe2O3 using oxygen and ozone as oxidants with ferrocene as a precursor and characterized ALD Fe2O3.
Atomic layer deposited titanium and zinc oxides - structure and doping effects on their photoactivity, photocatalytic activity and bioactivity
Analysis of photodarkening effects in ytterbium-doped laser fibers
ALD Processes and Applications to Nanostructured Electrochemical Energy Storage Devices
Ab initio calculations of group 4 metallocene reaction mechanism: atomic layer deposition and bond activation catalysis
Understanding and Controlling Atomic Layer Deposition of Platinum and Platinum Oxide
Atomic layer deposition (ALD) is a thin-film deposition technique, yielding high quality thin-film materials with precise thickness control, excellent uniformity over large-area substrates, and superior conformality over demanding 3-D topologies. The standard ALD approach is thermally activated growth using two or more self-limiting half-reactions. Novel technology options arise by going beyond this standard, such as e.g. plasma-assisted deposition enabling low substrate temperatures, the deposition of nanoparticles, or the deposition of doped materials. This makes ALD a promising technique in emerging applications using heterogeneous device integration in the so-called More than Moore domain. Pt and PtOx are relevant materials in these new application fields, with many potential uses for both thin films and nanoparticles deposited on planar substrates as well as on challenging surface topologies. In this dissertation, the process windows of Pt and PtOx layer growth by ALD from (MeCp)PtMe3 vapor and O2 gas/plasma have been explored and expanded using both planar and 3D substrates. First, the reaction mechanism of the thermal Pt ALD process was elucidated by studying the volatile reaction products during the precursor and oxygen step using in situ mass spectrometry. This showed that the lower limit of the temperature window (250-300 °C) is determined by the accumulation of carbonaceous surface species at the Pt surface thus inhibiting the dissociation of oxygen molecules. When using an O2 plasma instead of O2 gas, O-radicals are created and supplied directly from the gas phase to the surface. The O-radicals make surface-mediated dissociation no longer necessary and enable the combustion of the carbonaceous surface species at much lower temperatures, thus extending the lower limit of the temperature window down to room temperature. The composition of the deposited films for the plasma-assisted ALD process based on (MeCp)PtMe3 and O2 plasma was found to be governed by three main parameters: the substrate temperature, the O2 plasma exposure, and the (MeCp)PtMe3 precursor exposure. By an extensive investigation of the influence of these three parameters, we succeeded in adding PtOx to the ALD materials toolbox. It has been established that with increasing substrate temperature, the thermal stability of PtOx decreases and the reducing activity of the precursor ligands increases. Therefore, longer O2 plasma exposures and/or lower (MeCp)PtMe3 exposures are required to obtain PtOx at higher temperatures. Finally, it was shown that both PtOx nanoparticles and ultrathin films can be deposited in a temperature window ranging from room temperature to 300 °C. For the conformal deposition of thin films of Pt and PtOx in high aspect ratio (HAR) features, the (MeCp)PtMe3 vapor and O2 plasma exposures need to be carefully chosen in order to ensure that the surface reactions are saturated throughout the feature. It was demonstrated that Pt-films can be deposited conformally in trenches with an aspect ratio of up to 34. Films of PtOx were deposited conformally in trenches with an aspect ratio of up to 9. Remarkably, by tuning the substrate temperature, and precursor and O2 plasma exposure, both Pt and PtOx can be deposited concurrently in a single HAR feature. In this case, even the composition profile along the feature can be explained and controlled. Furthermore, an example of how ALD of Pt can be applied in future applications was given. Gas sensing structures prepared from Al-doped ZnO layers were coated with catalytic ALD-Pt nanoparticles. It was demonstrated how this paves the way for room temperature detection of O2 (down to 0.5 % O2 in N2) and CO (down to 20 ppm CO in N2). Room temperature gas detection would make the necessary heating element in today’s gas sensing devices obsolete, and thus open up pathways for the further reduction or ultimately the elimination of heating power for ultralow power (< 100 μW) ZnO-based sensing devices used in wireless autonomous sensing networks. In summary, the work presented in this dissertation has led to a better understanding of ALD of both Pt and PtOx . The insights that were obtained at the atomic level enable an extremely accurate degree of materials and process control required for future applications in electronics and other fields. It is this level of control that allows the properties of ALD-grown layers of Pt and PtOx to be tailored to the envisioned next-generation More than Moore-type devices.
Titania Thin Films on Gold and Palladium Surfaces: Structure and Properties.
Motivated by the catalytic properties of titanium diox ide (TiO2), palladium (Pd) and gold (Au) combined with TiO2, growth and properties of TiOx thin films on Au(111), Pd(100) and Pd(111) have been investigated. The TiOx thin films were grown by chemical vapor deposition (CVD) using titanium (IV)isopropoxide (TTIP) as precursor. For the TiOx structures found on Au(111) the interaction with water have been studied and for the TiOx structures on the two Pd surfaces the oxidation and reduction behavior were studied. High resolution photoelectron spectroscopy (HRPES), scanning tunneling microscopy (STM) and low energy elec tron diffraction (LEED) was used to characterize the struc ture of the TiOx thin films. Additionally, density functional theory (DFT) calculations were used to investigate a Ti-Pd alloy formation in the Pd(100) surface. On Au(111) four different TiOx structures were char acterized, two partially oxidized wetting layers, Honeycomb (HC) and Pinwheel (PW), and two fully oxidized TiO2 phases, Star and TiO2(B). The HC phase and the star phase are both grown directly by TTIP deposition, while the PW and TiO2(B) phases require a post annealing step. The water interaction with the TiOx phases on Au(111) was found to be different for all four phases, water dissoci ation was observed on three of the phases, Star, PW and TiO2(B). The Star phase showed a water dissociation com parable to that of rutile TiO2(110), whereas the TiO2(B) phase only showed water dissociation in connection to do main boundaries. The PW phase got significantly oxidized during water dissociation. The growth of TiOx on Pd(100) and Pd(111) follow the same pattern on both surfaces. Initially a surface al loy is observed before a partially oxidized wetting layer is formed. Finally a fully oxidized TiO2 phase is formed on top. Post-oxidation of the reduced wetting layers reveal ad ditional, fully oxidized phases which may be reduced back to the respective partially oxidized wetting layers by annealing. Annealing of the reduced wetting layers results in removal of the oxygen and formation of surface alloys. Although the growth and oxidation/reduction behaviors are similar for the two Pd surfaces, the atomic structures of the different TiOx phases are not the same for the two surface orientations.
Thin film materials for Li-ion batteries made by atomic layer deposition
The aim of this work was to synthesize thin films of a few selected lithium battery cathode materials by ALD, and further investigate how the electrochemical performance of these materials was influenced by the film thickness at the nm-level. Here, we will first quickly present some of the main findings in each paper, before a more general conclusion will be made at the end. An ALD process for deposition of FePO4 was developed, utilizing the precursor pairs of Fe(thd)3 + O3 together with Me3PO4 + (H2O + O3). This process yields amorphous films, and has an ALD window from 246 to 360 ºC. As-deposited amorphous 46 nm thick films shows excellent electrochemical behaviour, where theoretical capacities are reached at a current rate of 1 C. Furthermore, an increase in the capacity is observed during galvanostatic cycling at 1 C, resulting in a 3% increase from the initial capacity after 600 cycles. Lithium was successfully incorporated into the FePO4 process by addition of the Li(thd) + O3 process at 246 ºC, yielding amorphous LixFePO4 films. Heat treatment of the obtained films under reducing atmosphere resulted in crystallization of the olivine-type LiFePO4 phase. However, TOF-ERDA measurements revealed that the process is rather unstable, and the highest lithium content obtained corresponds to an overall composition of Li0.5FePO4. In retrospect it might be a good thing that the ALD process for the more well-know battery cathode LiFePO4 did not succeed, as then the exiting electrochemical properties of the amorphous FePO4 material might not have been discovered. Electrochemical investigation of amorphous FePO4 electrodes with thicknesses from 12 to 93 nm reveals a strong correlation between the electrode thickness and the electrochemical properties. Any added mass by increasing the thickness above 46 nm does not seem to be electrochemically active, resulting in greatly reduced electrochemical performance. However, record breaking electrochemical properties were, surprisingly, found for the thinner films with thicknesses of 12 and 23 nm. Analysis by cyclic voltammetry reveals that the peak currents scales with the sweep rate, demonstrating that these electrodes exhibit extremely facile kinetics, comparable to that found for supercapacitors. Specific powers above 1 MW/kg FePO4 are observed for the 12 nm thick electrode, where ~50% of its theoretical capacity can still be reversibly accessed. The 23 nm electrode shows excellent lifetime behaviour, where the initial capacity is only reduced by 24% after 10 000 cycles at 320 C. In addition, self-enhancing kinetics are observed for the 23 nm electrodes suggesting some form of optimization of the lithium ion transport during cycling. This self enhancing mechanism results in a 75 % increase in the capacity during galvanostatic cycling at the ultra high-rates of 320 C. The thickness dependent electrochemical properties of highly nano-textured V2O5 were also investigated. The sample deposited from 500 ALD cycles showed superior rate-performance compared to the other tested electrode thicknesses ranging from 250 – 5000 ALD cycles. Specific powers of 395 kW/kg V2O5 could be obtained, comparable with that of a supercapacitor, where 20% of its 1 C capacity could be reversible accessed. In addition to displaying high power capabilities, the 500 ALD electrodes could also be cycled for 1500 cycles at 120 C before the initial capacity dropped below 80%. Such a combination of high power capabilities and lifetime behaviour has, to our knowledge, not been reported before for V2O5. Regarding lithium based ALD-processes, the main conclusion is, that lithium is a challenging element to work with both regarding characterization and process development. However, this is a rapidly increasing field and it is certain that in the years to come a lot of progress will be made, together with an increased fundamental understanding of lithium based ALD-processes. Thus, through the initial goal to investigate the electrochemical properties of a few selected cathode materials, we have in this work shown the importance of conformal and precise thickness control for electrodes with poor electronic/ionic conductivities, for optimized performance in lithium batteries. Furthermore, we have also shown that through precise thickness control we can reveal the true rate capabilities of a material. This is achieved through a combination of factors such as, conformal and precisely controlled thickness of the electrode to the current collector. In addition, the electrodes contains no binders or conductive additives, which otherwise could had concealed the true rate capabilities of the electrode material itself. From our investigations we can also report, for the first time, that the exotic phenomenon termed rapid intercalation pseudocapacitance is observed in an amorphous material. These amorphous FePO4 electrodes show the highest reported specific power regardless of modification for the well-know battery material LiFePO4, and to our knowledge, the highest reported value for any battery cathode material. These results show that amorphous materials, which have been an overlooked group, might offer hope for substantial improvements in the performance of lithium batteries. Finally, the possibilities that the ALD technique offers, being able do deposit thin high-rate materials together with the capabilities of utilizing high-surface area substrates, are promising for development of an energy device that combines the energy density of batteries with the power density of supercapacitors.
Synthesis and Characterisation of Ultra Thin Film Oxides for Energy Applications
This thesis describes studies of materials which can be exploited for hydrogen production from water and sunlight. The materials investigated are maghemite (γ-Fe2O3), magnetite (Fe3O4) and especially hematite (α-Fe2O3), which is an iron oxide with most promising properties in this field. Hematite has been deposited using Atomic Layer Deposition (ALD) - a thin-film technique facilitating layer-by-layer growth with excellent thickness control and step coverage. The iron oxides were deposited using bis-cyclopentadienyl iron (Fe(Cp)2) or iron pentacarbonyl (Fe(CO)5) in combination with an O2 precursor. Since it is crucial to have good control of the deposition process, the influence of substrate, process temperature, precursor and carrier gas have been investigated systematically. By careful control of these deposition parameters, three polymorphs of iron oxide could be deposited: hematite (α-Fe2O3), maghemite (γ-Fe2O3) and magnetite (Fe3O4). The deposited materials were characterized using X-ray Diffraction, Raman and UV-VIS Spectroscopy, and Scanning Electron Microscopy. Hard X-ray Photoelectron Spectroscopy (HAXPES) was also used, since it is a non-destructive, chemically specific, surface sensitive technique – the surface sensitivity resulting from the short mean escape depth of the photoelectrons. The depth probed can be controlled by varying the excitation energy; higher photoelectron energies increasing the inelastic mean-free-path in the material. HAXPES studies of atomic diffusion from F-doped SnO2 substrates showed increased doping levels of Sn, Si and F in the deposited films. Diffusion from the substrate was detected at annealing temperatures between 550 °C and 800 °C. Films annealed in air exhibited improved photocatalytic behavior; a photocurrent of 0.23 mA/cm2 was observed for those films, while the as-deposited hematite films showed no photo-activity whatsoever. The optical properties of low-dimensional hematite were studied in a series of ultra-thin films (thicknesses in the 2-70 nm range). The absorption maxima were shifted to higher energies for films thinner than 20 nm, revealing a different electronic structure in thin films.
Surface Coatings as Xenon Diffusion Barriers for Improved Detection of Clandestine Nuclear Explosions
This thesis investigates surface coatings as xenon diffusion barriers on plastic scintillators. The motivation for the work is improved radioxenon detection systems, used within the verification regime of the Comprehensive Nuclear-Test-Ban Treaty (CTBT). One type of radioxenon detection systems used in this context is the Swedish SAUNA system. This system uses a cylindrical plastic scintillator cell to measure the beta decay from radioxenon isotopes. The detector cell also acts as a container for the xenon sample during the measurement. One problem with this setup is that part of the xenon sample diffuses into the plastic scintillator material during the measurement, resulting in residual activity left in the detector during subsequent measurements. This residual activity is here referred to as the memory effect. It is here proposed, and demonstrated, that it is possible to coat the plastic scintillator material with a transparent oxide coating, working as a xenon diffusion barrier. It is found that a 425 nm Al2O3 coating, deposited with Atomic Layer Deposition, reduces the memory effect by a factor of 1000, compared an uncoated detector. Furthermore, simulations show that the coating might also improve the light collection in the detector. Finally, the energy resolution of a coated detector is studied, and no degradation is observed. The focus of the thesis is measurements of the diffusion barrier properties of Al2O3 films of different thicknesses deposited on plastic scintillators, as well as an evaluation of the expected effect of a coating on the energy resolution of the detector. The latter is studied through light transport simulations. As a final step, a complete coated plastic scintillator cell is evaluated in terms of memory effect, efficiency and energy resolution. In addition, the xenon diffusion process in the plastic material is studied, and molecular dynamics simulations of the Xe-Al2O3 system are performed in order to investigate the reason for the need for a rather thick coating to significantly reduce the memory effect.
Study on Tribological Performance of Films Prepared by Atomic Layer Deposition
Study on the Preparation and Properties of Cd-free Cu(InGa)Se2 Thin Film Solar Cells
Structural, optical, and electronic characterization of zinc oxide monocrystalline layers and zinc oxide nanostructures obtained by atomic layer deposition
Summary A key aspect of my work was the optimization of the crystallographic quality layers of zinc oxide at a relatively low growth temperature in the range of 200- 300 ° C by the ALD method. The layers obtained by me at a temperature of 200 ° C they are characterized by very good crystallographic quality. In the case of growth on the network-matched substrate (ZnO / GaN) half-width of the reflection curve for the 00.2 reflex it is 0.067 °, and the half-width of the reflection curve for the asymmetric reflex 20.1 is 0.425 °. Edge dislocation density is 108 cm-2, while the torsional dislocation density is in the order of 109 cm-2. The lattice constants are a = 3.2569 ± 0.0005 and c = 5.1978 ± 0.0005, which proves that the layers are fully relaxed. It is worth emphasizing that epitaxial zinc oxide layers are characterized by the above parameters without any additional heat treatment after growth. Compared to other research groups dealing with the increase in epitaxial zinc oxide width values the half reflection curve and the exciton line are very close to obtained by me in this dissertation, albeit an epitaxial increase in yes low temperature (200 ° C) has not been previously reported. In the next stage of my research work, I carried out optimization the process of zinc oxide growth, as a result of which I got two types nanostructures. Typically ALD structures require the use of special matrices that are etched after the growth process. ZnO nanowires, described in this work were made by the ALD method in the VLS growth fashion and by nucleation, without the use of additional matrices and digestion processes in acids. The obtained zinc oxide nanostructures show sensor properties on solvent and alcohol compounds, which can be used in sensors detecting dangerous substances, e.g. in airplanes or mines. On the simplicity of resetting this type of structure deserves special attention - none the need for heating or cleaning with chemical compounds. It's worth it also emphasize that the method of obtaining zinc oxide nanostructures may be easily implemented in industry and is a relatively cheap alternative to nanostructures produced by other growth methods. The research work presented in this doctoral dissertation meant that I am a co-author of over 50 papers published in the magazines from the list Philadelphia, including 5 as the first author, over 100 conference presentations and 13 patent applications. In addition, I have participated in over 30 conferences scientific research, where I gave 15 oral presentations, including one paper invited. A list of 50 publications and 12 patent applications has been published below.
Roll-to-roll atomic layer deposition process for flexible electronics applications
Real time analysis of switching dynamic behavior in transition metal oxide thin films for resistive switching memory applications
Resistive switching random access memory (ReRAM) is considered as a serious candidate for the next generation nonvolatile memory, due to its promising scalability. The ReRAM operation is based on the reversible change between two distinct resistance states, i. e. high resistance state (HRS) and low resistance state (LRS), by applying either voltage or current. The resistive switching (RS) systems have been intensively investigated, but the underlying mechanism is still under the debate. To be implemented in future memory, more vigorous investigations on the materials characteristics responsible for RS behaviors need to be conducted for a better understanding. In this study, the dominant factors determining the RS characteristics were identified via the analysis of circuit noise in DC and AC measurement system. A huge discharging current from the parasitic capacitance in source-meter was generated after reaching the current compliance in uncontrolled manner. This overshooting current made the RS less uniform even though the RS was carried out with same current compliance function. Thus, it should be necessary to eliminate the noise source in system or minimize the damage against the voltage/current spike. For a more practical pulse switching case, the impedance matching problem has to be solved, which can have effect on the RS characteristics. The parasitic impedance components, such as line capacitance and mutual inductance, induced a severe distortion of the input pulse pattern, as well as the time delay until the applied voltage approached the threshold level. The intrinsic capacitance of RS cell, however, inhibits a high speed operation, since the ramping rate of applied voltage was limited by the RC delay time. Besides, the charge dissipation from the intrinsic capacitance makes the conducting filament (CF) to be stronger. These results suggest that the understanding of the parasitic noise signal generated from a peripheral circuit is important to optimize the RS characteristics. In addition, the growth process of CF was examined in the real-time scale via the equivalent circuit model that can demonstrate the overall features of the time-transient switching current. It is important to predict the configuration of CF, which is closely related to the RS characteristics. However, the direct observation of CF is very tricky. In this study, a novel methodology to conjecture the configuration of filament was drawn by converting the change of resistance to the volume fraction of conducting region in RS materials with respect to the time. For the specific RS system, associated with the Magnéli type phase transition, the Johnson-Mehl-Avrami (JMA) type kinetics theory can be applied to analyze the growth of the CF as long as the pulse SET switching was performed under the isothermal condition. To analyze the real-time transient behaviors, the numerical calculation was performed in order to capture the exact time evolution of current that passes through the memory cell during a SET process (i. e. the change in the resistance state from HRS to LRS), based on the PSPICE simulation. Due to the lack of a complete model to embody the ReRAM with conventional circuit elements, the equivalent circuit models for the unipolar RS and the bipolar RS system were designed to examine the resistance change in time-domain. The JMA kinetic growth model used in this study showed that it can be effectively used to determine the geometry of the filaments within the materials studied in this work. In general, the phase transformation based RS systems, such as TiO2 and WO3, show not only the unipolar RS but also the bipolar RS behavior even though the RS cell has a symmetric electrode configuration. This is due to the fact that the parts of the CFs remains even after the RESET switching and play a role as the virtual electrode despite the presence of the Pt electrode. Consequently, the fitting results according to JMA theory clearly exhibit that the evolution process undergoes in the multi sequential steps. Such is consistent with the changes in growth direction of CF from vertical to horizontal, in unipolar RS mode, whereas the vertical growth occurs without additional nucleation process in a single step in bipolar RS mode. Moreover, the CF growth characteristics were involved in the crystallographic and microstructural properties of the RS materials. For a specific case, the sputtered TiO2 film, which is crystallized as the rutile structure and has a columnar grain, appears to help the RESET region to retain the same structure, which facilitates the rejuvenation of the CF during the subsequent SET step at the same location. This is reflected as the better uniformity and repeatability of switching parameters of the sputtered sample over the PEALD TiO2 sample. In the PEALD TiO2 RS cell, the RESET region may resemble the anatase-like structure, which inevitably induces more random nucleation of the CF during the subsequent SET step. Resulting JMA plot shows that the rejuvenation of the filament is accomplished by the repeated one-dimensional nucleation followed by the two-dimensional growth in PEALD samples, whereas one-dimensional nucleation-free mechanism dominates in the sputtered films. Using this kinetics model, it can be found that the lateral growth of CF, inducing a fast degradation, is controlled by connecting an appropriate series resistor.
Process development of hot-wire-assisted ALD dedicated to high quality Ni/Ru thin films for microelectronic devices
Precursors And Processes For The Growth Of Metallic First Row Transition Metal Films By Atomic Layer Deposition
As a result of the continuous miniaturization of microelectronics devices, atomic layer deposition (ALD) has gained much attention in the recent years. ALD allows the deposition of ultra-thin conformal films with accurate thickness control due to the self-limiting growth mechanism. The microelectronics industry requires the growth of metallic first row transition metal films by ALD. Due to the positive electrochemical potentials, the ALD growth of noble metal thin films has been well developed in the past. By contrast, the ALD growth of first row transition metal films remains poorly documented. The reasons for this scarcity include the lack of suitable metal precursors and powerful reducing co-reagents that can convert precursors in positive oxidation states to the metals. In this dissertation, the development of new transition metal precursors, solution phase reaction screening for powerful reducing agents, and ALD growth of transition metal thin films are discussed. In this dissertation, five classes of new ALD precursors for Cr, Mn, Fe, Co, Ni, and Cu are discussed, namely, -imino alkoxides, -imino ketonates, -imino enolates, hydrazonates, and 1,2,5-triazapentadienyls. These precursors are volatile, thermally stable, and reactive toward reducing co-reagents, which are the key properties that ALD precursors must have. -Imino alkoxide, -imino ketonate, -imino enolate, hydrazonate, and 1,2,5-triazapentadienyl precursors have volatilities that range from 85160, 135−145, 110−165, 100−135, and 105−175 °C at 0.05 Torr, respectively, and thermally stabilities that range from 183−270, 108−248, 190−295, 240−308, and 180−310 °C, respectively. Solution screening of these precursors with commercially available reducing agents revealed high reactivity toward reducing agents. These solution screening reactions demonstrated that BH3(NHMe2) is a powerful reducing agent that can transfer Cr(II), Mn(II), Fe(II), Co(II), Ni(II), and Cu(II) centers to their metallic forms and, thereby, can be used in viable ALD processes. Thermal ALD growth of late first row transition metal films was discussed. Cu ALD depositions were carried out with Cu(damp)2 and BH3(NHMe2). The deposited Cu films are smooth and continuous, even at thicknesses of 2 nm, and high purity and low resistivity were achieved. The deposition of Cr, Mn, Fe, Co, and Ni films was performed with the -imino alkoxide precursors and BH3(NHMe2). X-ray photoelectron spectroscopy (XPS) of these films suggests that the film surfaces are oxidized, however, the bulk of the films showed metals for all except Mn. Moreover, Cr thin films have never been deposited by ALD and this dissertation reports the first ALD growth of Cr films. Considering the fact that limited precursors are available for the deposition of metastable Mo and W oxide films, this work also discusses the synthesis and complete characterization of Mo and W complexes containing amidate and carbohydrazide ligands. These new complexes are volatile between 120 and 170 °C at 0.05 Torr, and thermally decompose temperatures between 193 °C and 355 °C, which should allow low temperature ALD of oxide films. Ligands that are discussed herein have emerged as new classes of ligands that can form thermally stable metal precursors for ALD applications. Additionally, the selection of the ligands with proper substituents for desired metal ions was demonstrated toward the design of ideal ALD precursors with the best possible properties. Moreover, the ALD growth of late first row transition metals was demonstrated using the metal precursors with similar ligands and same reducing co-reagent that enable the late transition metal alloy film growth.
Polymer hybrid thin-film composites with tailored permeability and antifouling performance
In this thesis, thin-film composites (TFC) were fabricated and modified using various coating methods. Firstly, the aim was to create a TFC packaging film with tailored permeability [P1–P3]. It was essential to study the effect of atmospheric plasma pre-treatment and sol-gel coating layer on the oxygen (O2) and water vapour (WV) permeability. In addition, the thesis investigated the effect of sol-gel coating composition on the O2 permeability and oil repellence. Secondly, the aim was to investigate the effects of surface properties on the anti-fouling performance of coated polyamide (PA) TFC membranes [P4–P6]. Polyvinyl alcohol (PVA) and atomic-layer-deposition (ALD) were used to enhance the anti-fouling performance of TFC-PA membrane. Both antimicrobial and anti-adhesion approaches were studied so as to gain further understanding of the anti-fouling tendency. The main conclusions of the thesis are the following: SiOx coating was plasma-deposited on LDPE-boards. However, the SiOx coating did not improve the barrier performance of the LDPE-board. Therefore, a plasma-assisted sol-gel hybrid coating approach was considered for the LDPE-board. The composition of the two different sol-gel coatings (named SG204 and SG206) had an effect on barrier performances. The SG206 coating with more cross-linked 3D oligomer structure showed better O2 barrier performance in comparison to the SG204 coating with 2D oligomer structure. Nevertheless, the SG204 coating enhanced the oleophobicity of the LDPE-board, indicating improved grease barrier performance. The wettability and adhesion of the sol-gel coatings were enhanced when using the atmospheric plasma pre-treatment. Therefore, the plasma-activation of LDPE ensured the enhancement of O2 barrier performance for the SG206 coating and the grease barrier performance for the SG204 coating respectively. [P1–P2] The sol-gel coating (named SG200) was deposited on the PLA-board to form a smooth and hydrophilic primer layer. Besides the primer function, the SG200 coating showed a moderate improvement of O2 and WV barrier. The ALD-Al2O3 layers were successfully deposited on top of the SG200 coating. The ALD coating further enhanced the O2 and WV barrier performances. In fact, the TFC structure based on the ALD and sol-gel coatings had a somewhat better barrier performance compared to a plain ALD coating. [P3] Surface characterisation of commercially available uncoated and coated TFC-PA membranes revealed that the coating layer had a significant effect on the hydrophobicity, surface energy and roughness. In addition, the surface characterisation of experimental PVA-, PVA-PHMG- and ALD-coated TFC-PA membranes revealed an increase in the hydrophilicity and surface polarity. [P4–P6] All the coated membranes had better anti-fouling performance in comparison to uncoated TFC-PA membranes. The experimental PVA and ALD coatings showed anti-adhesion performance, showing a decrease in the attachment of the three model bacteria. The surface polarity correlated with the attachment of bacteria. The antimicrobial coatings with a higher PHMG percentage tended to have a higher bacteria-repellence and antimicrobial performance. CFU and DIZ results proved the antimicrobial performance of PHMG. [P4–P6] The PVA-, PVA-PHMG and ALD coatings had an effect on permeability and rejection of the TFC-PA membranes. PVA and PVA-PHMG coatings reduced the water and salt permeability and also, increased the salt rejection. Furthermore, the increase of the PHMG content showed a decrease in salt rejection. The thinner ALD coatings increased the water and salt permeability and also, reduced the salt rejection. However, the thicker ALD coatings reduced the water and salt permeability, while the salt rejection was slightly increased. [P5–P6] This study provides a basis for future development of TFC concepts with tailored permeability. Further research should focus on the effect of pre-treatment or primer layers to smooth the rough and heterogeneous polymer surfaces prior to the deposition of nanoscale inorganic coatings. In addition, the use of organic or inorganic-organic protective coatings could be considered, in order to improve the durability of an inorganic coating layer. Furthermore, tailoring of the coating com positions and combining of coating layer structures are expected to improve the barrier performance. An optimal anti-fouling surface could be obtained by applying a coating, which is a combination of anti-adhesion and antimicrobial performances. However, further optimisation of the coating composition is needed in order to create the anti-fouling performance without sacrificing the RO performance. In addition, further studies should include long-term fouling studies of the coated TFC-PA membranes. The ALD method has not been used for surface modification of RO membranes until now. Based on the first experiments, the ALD technology could be a promising candidate to modify RO membranes. In fact, even a low thickness of ALD coating could modify the surface properties of the RO membrane by increasing the hydrophilicity and polarity as well as by lowering the surface roughness. These properties are essential improvements, especially for anti-fouling and permeability. Despite the promising results obtained in this study, the parameters of the Al2O3- based ALD process need further investigation in order to find the balance between improved anti-fouling and RO performance. Moreover, investigations of other inorganic ALD chemistries are expected to provide new functionalities.
Polarization processes in amorphous aluminium oxide layers formed by Molecular Layering method
Plasma-assisted atomic layer deposition of III-nitride thin films
III-nitride compound semiconductors and their alloys have emerged as versatile and high-performance materials for a wide range of electronic and optoelectronic device applications. Besides possessing very unique material properties individu ally, members of the III-nitride family with wurtzite (hexagonal) crystal structure also exhibit direct band gaps, which cover a wide range with values of 6.2, 3.4 and 0.64 eV for AlN, GaN and InN, respectively. In this respect, ternary and qua ternary alloys of this family are particularly important since their bandgaps can easily be tuned by adjusting the alloy composition. Although high quality III nitride thin films can be grown at high temperatures (>1000 ○C) with significant rates, deposition of these films on temperature-sensitive device layers and sub strates necessitates the adaptation of low-temperature methods such as atomic layer deposition (ALD). ALD is a special type of chemical vapor deposition, in which the substrate surface is exposed to sequential pulses of two or more pre cursors separated by purging periods. When compared to other low-temperature thin film deposition techniques, ALD stands out with its self-limiting growth mechanism, which enables the deposition of highly uniform and conformal thin films with sub-angstrom thickness control. Moreover, alloy thin films can be easily deposited by ALD, where film composition is digitally controlled by the relative number of subcycles. In this thesis, we report on the development of plasma-assisted ALD (PA ALD) processes for III-nitrides, and present detailed characterization results for the deposited thin films and fabricated nanostructures. PA-ALD of polycrys talline wurtzite AlN thin films was realized at temperatures ranging from 100- 500 ○C using trimethylaluminum (AlMe3) as the Al precursor. Films deposited at temperatures within the ALD window (100-200 ○C for both ammonia (NH3) and N2/H2 plasma processes) were C-free and had relatively low O concentrations (<3 at.%). We also demonstrated the conformality of A1Me3-NH3 plasma process by fabricating high surface area AIN hollow nanofibers using electrospun nylon nanofiber mats as sacrificial templates. Our initial efforts for depositing CaN and InN resulted in thin films with high 0 concentrations. Although - at first - the most probable source of this contamination was presumed as the 0-containing impurities in the unpurified 5N-grade NH3 gas, subsequent experiments revealed the true source as the quartz tube of inductively coupled IIF-plasma (ICP) source itself. In view of these circumstances, the choice of N-containing plasma gas (NH3, N2/H2 or N2) determined the severity of 0 incorporation into AIN and CaN films deposited by PA-ALD. As an effort to completely avoid this plasma-related oxy-gen contamination problem, we replaced the original quartz-based ICP source of the ALD system with a stainless steel hollow cathode plasma (HCP) source. Thereby we demonstrated the low-temperature hollow cathode PA-ALD (HCPA-ALD) of crystalline AIN, CaN and Al.Cat_.N thin films with low impurity con-centrations (0, C <1 at.%) using AlMe3 and trimethylgallium (CaMe3) as the Al and Ca precursors, respectively. Optical band edge values of the Al.Cai_,,N films shifted to lower wavelengths with the increasing Al content, indicating the tun-ability of band edge values with alloy composition. HCPA-ALD of InN was also investigated within the scope of this study. Initial results revealed the possibil-ity to obtain single-phase wurtzite InN thin films using cyclopentadienyl indium (Cpin) as the In precursor.
Plasma assisted chemical deposition (CVD/ALD) and integration of Ti(Al)N and Ta(Al)N for sub-20 nm metal gate
After more than 40 years of aggressive downsizing of MOSFETs, geometric scaling is reaching fundamental limits. New materials and novel processes are necessary in order to extend device scaling to the last CMOS technology node of the International Technology Roadmap for Semiconductors (ITRS). Traditional gate stacks based on SiOxNy/poly-Si were replaced by high-κ/metal gate at the 45 nm logic technology (as gate leakage became too high to manage). For sub-20 nm CMOS generations, one of the most pressing challenge is to obtain good conformity of the deposited layers on the features of the devices. For example trenches deep by 10 nm and wide by 20 nm have to be filled by the high-κ/metal stack in the GateLast approach. Chemically deposited materials are necessary to achieve the requirements of the advanced nodes. Historically, thinning down the gate dielectric and increasing channel doping have been widely implemented to support the gate length shrink. However, the gate dielectric scaling has slowed down, and even with the adoption of high-κ/metal-gate it will be difficult to scale the EOT far below 1 nm. Moreover, integration of the materials has gained in interest since the amount of material at interface/surface became significant compared to the volume of the layers. Thanks to the characterisation tools available a fine analysis of the physico-chemical phenomena down to the atomic level is now at reach. Understanding of the correlations between the deposition process parameters and properties modifications of the stacks or devices are a necessity to successfully develop new materials. So the replacement of PVD TiN gate metal for new technology nodes became a necessity with the ever more demanding conformity constraint. Furthermore, PVD impact on the substrate, resulting in a degradation of the leakage current, confirms the advantages of chemical-based deposition methods and their “softness” toward the underlayer. Titanium and tantalum nitrides metals high affinity with oxygen allows to reach the low EOT (below 1 nm) required in the 22 nm and lower nodes, when paired with HfO2 high-κ dielectric.
Oxides with a high dielectric constant obtained using atomic layer deposition (ALD) and their use in electronics
As part of the dissertation, a structural, electrical one was conducted and optical characterization of dielectric layers and test elements electronic (MOS, TFC and TFT types), using these in their construction materials. Based on an analysis, based on the results extensively extensive research (XRD, AFM, SEM, TEM, EDX, SIMS, interferometry, ellipsometry, electrical methods: Hall effect, I (V), C (V)) unique technology has been developed obtaining the following dielectric materials: Al2O3, HfO2, ZrO2, TiO2, as well as their composite layers at low growth temperatures (even <100˚C) by atomic layer deposition. In order to select the most favorable parameters technological production of thin dielectric layers with properties required for use as insulators in electronic structures, I used about 500 samples made by me in the growth processes. Insulating layers were obtained as a result of repetitive technological processes characterized by a smooth surface, amorphous structure, strength dielectric above 4 MV / cm and the leakage current remaining at the level about 10-8 A / cm2, a relatively high value of the relative electric permeability (HfO2 - 21 ± 3, ZrO2 - 23 ± 3, Al2O3 - 10 ± 3, TiO2 - 40 ± 3, composite layers - 19 ± 3) and a wide energy gap above 3 eV. Very good quality of the respondents dielectric layers confirm the relative permittivity values electrical, refractive index and the value of the width of the gaps energy that are close to the dielectric constants (static relative permittivity), refractive indices and width bandgaps obtained for the corresponding dielectrics in the form crystals. Introduced in the current work, a new layer embedding concept dielectrics at temperatures below 100˚C has been the subject of three applications patents. It enables the construction of properly functioning elements electronics containing insulators in interaction with various materials semiconductors such as: Si, GaAs, ZnO, and also graphene, described herein work, as well as SiC10, GaN11, GaMnAs165 and GaN / AlGaN12 structures. Carried out Research has shown that composite layers are the most efficient insulators consisting of hafnium dioxide and alumina. These kinds of insulating layers used in the construction of TFC and TFT thin-film electronic structures based on semiconductor zinc oxide layers, also obtained by the ALD method at low temperatures (<200 ° C). Test manufactured components exhibit reproducible electrical properties. Use of one technique growth, in this case ALD technology for the production of key components test electronic components (semiconductor and insulating layers), no to significantly simplify the technology of manufacturing semiconductor devices. It is worth noting that the obtained TFT structure is the first reported in the literature where the channel, insulator and gate were made by the method ALD at a temperature not exceeding 150˚C. ALD is a cheap technology, and since it does not require high-temperature annealing processes, it can be carried out on thermally unstable organic materials. The obtained electronic structures show high transmission, on average more than 85% in the visible range of the electromagnetic spectrum. Based about the results presented, it seems that the combination of low production temperature and the transparency of the structures makes electronic components using oxides semiconductor (ZnO) and dielectric ("high - k"), made using the ALD technique, they are solid, real, safe for the environment (no harmful compounds) and a very promising proposition for the next transparent generation and flexible electronics. Oxides of high dielectric constant obtained by the ALD method, being the subject of research of this doctoral dissertation, they combine the desired parameters optical, electrical and structural. Manufacturing technology developed dielectrics means that there are wide possibilities of their applications, not only as insulators in electronic devices, but also as materials of variable resistance in semiconductor memories, as optical coatings with different refractive indexes in lasers and microscopes, or as active light-converting layers in photovoltaic structures. Research on the properties of dielectric layers and technological solutions proposed in the paper will be used as an introduction to later research thin-film electronic components (TFT and TFC) on flexible substrates based on zinc oxide or graphene. Currently, research in this area is focused on the production of the best quality displays41. In addition to the numerous advantages of this new thin-film component technology electronic produced on transparent substrates, as the ability to providing real solutions, and overcoming the obstacles and limitations of conventional silicon technology, the materials used as well as the same technology is environmentally friendly, efficient and inexpensive. Fig. 6. 1 Display market development forecast - basic profit according to a research company Displaybank200. Although such thin film electronic components require larger ones power consumption than those produced by traditional MOS technology, is the future "Transparent electronics" seems very promising. According to the last one available Displaybank market forecast 200, sale transparent displays, which debuted in the market in 2012, will be grew rapidly and will reach $ 87 billion in income by 2025.
Overcoming the Non-ideal Behavior of Atomic Layer Deposition of SrTiO3 Thin Films for DRAM Capacitor
The current generation DRAM capacitors in mass production employ zirconium oxide as dielectric materials with an interposed alumina layer for leakage current density reducing. However, in order to further scale down DRAM devices to sub 20nm design rules, application of materials with higher dielectric constants is necessary. Although there are many candidate materials such as tantalum oxide, titanium oxide, and so on, strontium titanate (SrTiO3, STO) is one of the most promising next generation dielectric materials. In spite of its relatively small energy band gap, the superior dielectric constant of perovskite structured STO gives DRAM technology a real chance to overcome the adversities of extreme scaling. To adopt STO as the dielectric of next generation DRAM capacitors, three prerequisites must be fulfilled; a stable STO atomic layer deposition (ALD) process for good step coverage, easy access to noble metal electrodes such as ruthenium for low leakage current, and high temperature growth modes for in-situ crystallization. In this study, STO films were grown by ALD with various kinds of Sr and Ti precursors; Sr(i Pr3Cp)2, [Sr(demamp)(tmhd)]2, Ti(O-i Pr)2(tmhd)2, and Ti(Me5Cp)(OMe)3. The growth behaviors of STO deposition processes with various combinations of these precursors were investigated and film properties including the electrical properties of fabricated metal-insulator metal (MIM) capacitors were evaluated. First, Sr(i Pr3Cp)2 and Ti(O-i Pr)2(tmhd)2 were employed for the Sr and Ti precursors, respectively, for the deposition of ALD STO. Through previous studies with the same precursors, Sr excess incorporation was observed during the initial stage of STO deposition on Ru substrates. Initial Sr overgrowth caused strontium carbonate formation which was undesirable since this not only made precise control of thickness difficult, but also aggravated the electrical properties of resultant MIM capacitors. Since the violent reaction between the gas phase Sr(i Pr3Cp)2 and the oxygen ion containing Ru substrate was pointed out as the main cause of this unwanted abnormal growth, in previous studies, TiO2 layers with thicknesses larger than 3 nm was deposited before STO deposition to prevent this phenomenon. Interposing the TiO2 layer was successful in preventing the initial excess growth, but sparing a physical thickness of 3 nm to a buffer TiO2 film is not a negligible loss in total dielectric property when it comes to DRAM capacitor technology, considering that the whole dielectric film is only 10 nm. Therefore, in this study, Al2O3 which has lower oxygen diffusivity than TiO2, was adopted instead of TiO2 for barrier layer to resolve this issue. Only a 0.4-nm-thick Al2O3 layer could effectively suppress the initial excessive incorporation of Sr, and a 1-nm-thick Al2O3 layer had a blocking effect that was equivalent to that of a 3-nm-thick TiO2 layer. The STO films were crystallized in-situ at 370 o C without any additional annealing process by the assistance of a crystallized 3-nm-thick STO seed layer that was pre deposited and annealed. The bulk dielectric constant of STO calculated by the slope of equivalent oxide thickness vs. physical thickness was 173 on the 1-nm-thick Al2O3/Ru substrate. However, the adverse contribution of the Al2O3 layers to capacitance was found to be more severe than the TiO2 layers. Also, the characteristics of ALD STO films were examined for metal insulator-metal capacitors, with Cp-based precursors, Sr(iPr3Cp)2 and Ti(Me5Cp)(OMe)3, employed as the Sr and Ti precursors, respectively. The enhanced reactivity of this Ti precursor compared to Ti(O-i Pr)2(tmhd)2 was found to suppress the unwanted excessive incorporation of Sr into the film in situ. Formation of strontium carbonate was also repressed. A possible mechanism for these phenomena is suggested in detail. By controlling the sub-cycle ratio of the SrO and TiO2 layers, stoichiometric STO could be obtained, even without employing a deleterious reaction barrier layer. This improved the attainable minimum equivalent oxide thickness of the RuO2/STO/Ru capacitor to 0.39 nm, with acceptable leakage current density (~9 x 10-8A/cm2 ). This indicates an improvement of ~46% in the capacitance density compared with previous work. However, the bulk dielectric constant was only about 100 which indicates the possibility to further improve the electrical property of capacitor. Careful analyses carried out on the films revealed the presence of microdefects in the STO films. The stress generated from the difference between the thermal expansion coefficients of the STO films and the substrate was found to be the main reason for the formation of these anomalies. By adjusting the cooling rate after crystallization annealing of seed layer, the STO films showed an improved bulk dielectric constant of 135, but only with worse interfacial characteristics. Finally, STO deposition using [Sr(demamp)(tmhd)]2 and Ti(Me5Cp)(OMe)3 for the Sr and Ti precursors, respectively, was investigated. This Sr precursor portrayed a similar saturated growth rate of SrO films with Sr(iPr3Cp)2. However, there was no portent of abnormal growth behavior in the initial stage of deposition. Although the deposition rate of the STO films was reduced to a certain extent, carbon contamination in STO film was decreased and no evidence of strontium carbonate formation was observed. Moreover, the decreased deposition rate seemed to produce rather denser films and avoid microdefect generation after crystallization annealing. With ideal ALD growth behavior, conformal STO films could be obtained on three dimensional hole structures with aspect ratios of 10:1. Since the observed bulk dielectric constant was ~143, this is still quite promising considering the fact that there is still room available to improve the electrical characteristics of the capacitor by controlling interface properties. In conclusion, by suppressing the non-ideal initial overgrowth of Sr with an interposed Al2O3 layer, in-situ crystallized STO was grown without SrCO3 formation by adopting a pre-crystallized STO seed layer. Moreover, with a more reactive Ti-precursor, stoichiometric STO was deposited without any barrier layer and the electrical property showed a tox of 0.39 nm with a leakage current density of 9 x 10-8 A/cm2 . The microstructure was improved as well by adjusting the annealing condition. Finally, by employing a novel Sr-precursor with appropriate reactivity, ideal ALD growth behavior were acquired with satisfactory dielectric properties and conformal STO films were deposited in hole structures with the aspect ratio of ~10:1.
Novel material and device for ferroelectric memory: thin Hf1-xZrxO2 film and tri-states memory
Ferroclectric random access memory (FeRAM) has been considered as one of the best candidates for universal memory. On the other hand. difficult scaling of the memory cell size has hindered the realization of high density FeRAM. Given that size scaling is inherently limited by the complicated crystal structure and difficult processing of ferroelectric materials. exploring new material or new device might be the best solution for that. In this dissertation. 116.260: thin films and tri-state memory is studied as new material and device for next-generation high-density ferroelectric memory. As the first step. the origin of the ferroelectricity in Hfl.,Zr,0• thin films is examined based on their crystallographic structure, micro-structures and resulting in-plane stress. Although it seems evident that the formation of the non-centronymmetric Pbc2, orthorhombic phase causes ferroelectricity in the doped and alloyed tif02-based films, the origin of such evolution has not yet been elucidated. From the electrical and physical characterization on HI,. „Zr„0 films with various film thickness (t,) and composition. ferroelectric onhorhombic phase is formed with the composition of —0.4 - 0.6 and 6 of < 25 nm. Even though these conditions are appropriate for the formation of tetragonal phase due to the size effect, the unexpected ferroelectric onhorhombic phase is formed. To elucidate the origin of the phenomenon, the film stress calculated from the change of substrate curvature and that of interplanar distance calculated from the change of diffraction peaks of X-ray diffraction spectra were analyzed, and it could be noticed that the unexpected orthorhombic phase is formed with the tensile strain of >1.5% and the grain size of < 25 nm. The large tensile strain is formed due to the huge tensile stress during the stage of island coalescence of Volmer-Weber type growth. In addition to that, the 1110,240.502 (HZO) films on Pt bottom electrode (BE) were deposited with tetragonal phase with (I I I)-prettied orientation. and they hardly showed ferroelectric behavior. On the other hand, the in-plane strain of 1120 flints on Pt BE was almost equivalent with that on TiN BE, which is large enough for the formation of orthorhombic phase. However. the stress along a-. b-, and c-axis am almost equivalent for the case of ( 1 I I )- (oriented films, so it does not meet the condition of asymmetric stress for orthorhombic phase formation. In addition to that, the effects of annealing temperature (T...1) and film k on the crystal structure and ferroelecuic properties of HZO films were examined. The HZO films consist of tetragonal, orthorhombic, and monoclinic phases. The orthorhombic phase content, which is responsible for the fcrroelectricity in this material, is almost independent of but decreases with increasing k. In contrast, increasing T.„, and k monotonically increases (decreases) the amount of monoclinic (tetragonal) phase, which coincides with the variations in the dielectric constant. The remanant polarization was determined by the content of orthorhombic phase as well as the spatial distribution of other phases. As the next step, the effects of forming gas annealing (FGA) on the ferroelectric properties of HZO films were examined. Although the H. incorporation during FGA degrades the fennelectric properties of HZO films. the degree of degradation was much Iowa compared with other ferroelectrics. such as Pb(Zai)01. Pt worked as a catalyst for II-incorporation. and maximum 2P, loss of -40% occurred. However. the insertion of a -20-nm-thick TIN layer between Pt and 120 decreased the degradation to -12h. HZ0 is more resistant to degradation by EGA compared with the conventional ferroelectrics. which is a highly promising result for next-generation ferroelecuic memory. In addition to that, the effect of the top electrode (TE) on the ferroelectric properties and switching endurance of thin HZO films was examined. The liNi4ZON capacitor can endure up to 10° times the electric cycling, which is promising for the next-generation memory. RuO: TE was reduced during annealing due to the reactive TiN BE, resulting in the degradation of the ferroclectric properties and endurance. In addition, the endurance of the TiN/1-1ZOrTiN capacitors was optimized by changing the film thickness and the post-annealing temperature. Finally, this thesis presents a feasible structure and actual operation of a tri-state memory function for high density FORAM using stacked ferroelectric Pb(Zr.Ti)Odinsulating Al201semiconducting ZnO layers with Pt top and BEs. The complicated electrical responses of the stacked structure to external stimuli were well understood based on the separated trapping of the compensating charges at the Pb(Zr.71)03/Al203 and Al20,/ZnO interfaces and the discrete dissipation of the trapped charges during polarization switching in one direction. This unique function of the structure induced three discrete charge states that can be used to increase the memory density by 50% compared to conventional FeRAM at a given cell size. It is believed that this thesis presents new pathways for the next-generation ferroelectric memory by exploring the new material system of HE.2.r,02 films and by suggesting the new structure and operation of ferroelectric capacitor with novel ferroelectric-insulator-semiconductor heterojunction. Even though the ferroelectric memory is still far from the adoption as a universal memory., the results in this thesis could shed light on this field by suggesting new pathways different from the conventional approach.
Multi-scale modelling of atomic layer depostion
Model-based Analysis of Atomic Layer Deposition Growth Kinetics and Multiscale Process Dynamics
A first principles model describing the reaction kinetics and surface species dynamics for the trimethylaluminum (TMA) and water half-reactions of alumina atomic layer deposition (ALD) is coupled with a dynamic film growth model and reactor-scale species transport model. The reaction kinetics model is based on re ported enthalpies and transition state structures from published quantum-chemical computational studies; these data are used to determine kinetic parameters using statistical thermodynamics and absolute reaction rate theory. Several TMA half reactions were modeled to account for TMA adsorption and subsequent reaction on a range of growth surfaces spanning bare to fully hydroxylated states. Several water reactions were also considered. By coupling the reaction rate models with surface species conservation equations, a dynamic model is created which is useful for examining the relative rates of competing surface reactions. To describe the con tinuous cyclic operation of the deposition reaction system, a numerical procedure to discretize limit-cycle solutions is developed and used to distinguish saturating growth per cycle from non-saturating conditions. The transition between the two regimes is studied as a function of precursor partial pressure, exposure times, and temperature. Finally, a cross-flow tubular ALD reactor system model is derived with components describing the precursor thermophysical properties, precursor delivery system, reactor-scale gas-phase dynamics, and surface reaction kinetics derived from absolute reaction rate theory. These model components are integrated to simulate the complete multiscale ALD process. Limit-cycle solutions defining continuous cyclic ALD reactor operation are computed with a fixed point algorithm based on temporal and spatial discretization within the reactor, resulting in an unambiguous definition of film growth per cycle. The use of the simulator for assisting in process design decisions and optimization frameworks is presented.
Light conversion materials for solar cells by atomic layer deposition
There are many different solar cell technologies which aim at producing electricity from sunlight cheap and/or efficient. As the efficiency of silicon cells is slowly but continuously climbing, price plummeting, and production skyrocketing, there is in my opinion little room for other technologies unless they can beat silicon on efficiency. Commercial cells at over 20 % efficiency are available and lab cells have been reported at above 27 %. Comparing this to the theoretical maximum efficiency of a single junction cell which is just above 30 % shows that we are able to produce close-to-perfect silicon cells. Any technology which wants to beat this has to aim at an efficiency higher than 30 %. There are not per today many potential candidates for this. One aspect that often seems to be overlooked is what exactly 20 % efficiency means for a solar cell. For regular off-the-shelf silicon cells, this efficiency is a combination of zero efficiency at > 1100 nm, more than 70 % in the 700 – 1000 nm range and steadily decreasing efficiency towards the UV. That means that if we could convert all the solar energy to 1000 nm light, the efficiency of solar cells would be drastically increased without changing the cell itself. Unfortunately we do not know how we would do this today, but we know a few steps on the way there. Down and up conversion aims at splitting one UV photon into two lower energy photons and merging two low energy photons into one medium energy one, respectively. This would in theory double the solar cells efficiency in the UV range and enable the cell to utilize the > 1100 nm light. This work is part of work package 4 New materials for next generation solar cells (WP4) in The Norwegian Research Centre for Solar Cell Technology (FME-Sol). The objective of this thesis is to build competence in the field of light conversion and to attempt at making an efficient down conversion film material by atomic layer deposition (ALD). This has resulted in four papers, two which are yet to be published. In addition, a significant part of the work has been devoted to popularization of science through lectures to non-scientific audiences. The potential down conversion materials that exists in the literature usually depends on the interaction between several different types of atoms and often with the host material itself as the UV absorbing material. As ALD grows the film one sub-monolayer at a time, it can give some quite unique control over the atomic distribution throughout the film. It is relatively easy to switch between several different cation cycles at will through the deposition which enables mixing of atoms that would separate or form precipitates under other conditions in addition to the ability to have some control of the next neighbor distribution around each type of atom. Europium titanium oxides were chosen as the model system for this investigation. This system has the characteristic luminescence of Eu3+ and strong UV absorption of TiO2. Both binary oxides are relatively easy to synthesize by ALD. Thin films of both Eu3+ doped anatase and amorphous EuxTiyOz was deposited, while crystalline Eu2Ti2O7 was obtained through annealing. In addition to homogeneous mixing, sandwich structures of separated Eu2O3 and TiO2 layers were deposited. Thus, this system provides a good opportunity to investigate the relationship between the luminescence of the material and the concentration, local symmetry and interatomic arrangement and distances. The final stage of this thesis was to attempt to make a down conversion material by replacing Eu3+ with Yb3+/Ln3+. These lanthanide pairs have been reported in literature to split one high energy excited state into two lower energy excited states. In this work, energy transfer and luminescence was observed, but efficient down conversion was unfortunately not obtained. However, ALD was shown to enable some control of the arrangement of the cations which could lead to down conversion in other material systems which are not easily obtainable by other routes.
Investigation on Fabrication and Memory Effect of Metal Nanocrystal Charge Trapping Memory Cells
Integration of GaAsP based III-V compound semiconductors to silicon technology
This thesis examines the integration of GaAsP based III-V compound semiconductors to silicon technology using two different concepts: the monolithic growth of GaP and the vapor liguid-solid (VLS) growth of GaAs nanowires (NWs). Sample fabrication was performed by metalorganic vapor phase epitaxy. It was observed that the growth of GaP needs to be started at low temperatures to obtain a layer-by-layer growth mode. AFM examinations indicated that careful surface preparation prior to the growth is crucial. GaAs NWs were crystallized in the zinc-blende crystal structure and it was observed that the VLS growth method enables the fabrication of GaAs NWs on silicon and even on amorphous low-cost substrates. The growth and characterization of Ga(As)PN alloys, with the composition nearly lattice-matched to silicon, was examined by various methods and it was observed that nitrogen incorporation complicates the growth process. Formation of a misfit dislocation network in the GaP0.98N0.02/GaP interface occurred when the film thickness was about 200 nm. The nitrogen incorporation efficiency was extremely low and it was observed that the amount of nitrogen related point defects increased with the nitrogen content. However, raman scattering and X-ray diffraction measurements implied that the nitrogen incorporation enables the fabrication of GaP based strain compensated structures on silicon substrates. The effect of nitrogen incorporation on the energy band structure of GaAsPN was studied by photoluminescence (PL) and photoreflectance (PR) measurements. The different locations of PL and PR transitions suggested the PL signal to originate from the states related to nitrogen clusters. Furthermore, the conduction band splitting of GaAsPN alloys was observed by the PR measurements. Diodes fabricated from this material were chracterized to gather information from the absorption properties of the material. The photocurrent spectra revealed transitions from the split conduction band and the use of this type of structure in different solar cell devices was discussed. The surface passivation of GaAs was studied fabricating a high-k metal insulator semiconductor capacitors from GaAs with an insulator stack comprised of an AlN surface passivation layer and a high-k HfO2 layer. The Fermi level unpinning in the interface was shown by capacitance-voltage and current-voltage measurements.
In situ characterization of ALD processes and study of reaction mechanisms for high-k metal oxide formation
Group 11 Precursors for Atomic Layer Deposition: Design and Synthesis of Advanced Precursors Enabled by Investigations in Thermolysis
Atomic layer deposition (ALD) of copper seed layers for electrochemical deposition of copper will likely be a step in fabricating future copper interconnects of microelectronic devices. Development of precursors for copper ALD is necessary in order to enable the deposition of suitable seed layers with acceptable properties. Copper(I) amidinate compounds are leading precursor candidates for use in industry. Modifications to their chemical structure was undertaken to improve precursor properties. Copper(I) guanidinates were synthesized and used as single source precursors for copper metal films at 225 °C. Their decomposition mechanism was investigated through solution thermolysis experiments and by unravelling gas phase fragmentation pathways. Evidence for CDI deinsertion occurring in solution was observed by NMR experiments while β hydrogen elimination was determined as the gas phase pathway by ToF-MS and MI FTIR experiments. Both pathways were rationalized by DFT calculations. Copper(I) iminopyrrolidinate compounds were specifically designed to block CDI deinsertion and β-hydrogen elimination. As a result, copper(I) tert-butyl-imino-2,2-dimethylpyrrolidinate demonstrated superior thermal stability and adsorbed from the gas phase onto high surface SiO2 at 275 °C with simultaneous loss of its tert-butyl group. Analogous silver(I) and gold(I) compounds were demonstrated to be robust precursors for chemical vapour deposition of metal films at deposition temperatures of 140 °C and 300 °C, respectively. The lack of available monomeric copper(I) amidinate, guanidinate, and iminopyrrolidinate compounds prompted synthetic work to employ N-heterocyclic carbenes and acyclic diamino carbenes as Lewis bases in copper precursors. A large series of monomeric copper(I) hexamethyldisilazide compounds were studied and characterized extensively by thermal gravimetric analysis. Imidazolylidenes were unsuitable for use in copper precursors due to thermal instability. Imidazolinylidenes and formamidinylidenes fashioned several promising precursors demonstrating excellent thermal stability and good volatility. The leading candidate, 1,3-diisopropyl-imidazolin 2-ylidene copper hexamethyldisilazide, had a 1 Torr vapour pressure at 149 °C and could be heated at 130 °C for two weeks without decomposition. Copper metal films were deposited by plasma enhanced ALD at 225°C on SiO2
From Macro to Nano: Electrokinetic Transport and Surface Control
Today, the growing and aging population, and the rise of new global threats on human health puts an increasing demand on the healthcare system and calls for preventive actions. To make existing medical treatments more efficient and widely accessible and to prevent the emergence of new threats such as drug-resistant bacteria, improved diagnostic technologies are needed. Potential solutions to address these medical challenges could come from the development of novel lab-on-chip (LoC) for point-of-care (PoC) diagnostics. At the same time, the increasing demand for sustainable energy calls for the development of novel approaches for energy conversion and storage systems (ECS), to which micro- and nanotechnologies could also contribute. This thesis has for objective to contribute to these developments and presents the results of interdisciplinary research at the crossing of three disciplines of physics and engineering: electrokinetic transport in fluids, manufacturing of micro- and nanofluidic systems, and surface control and modification. By combining knowledge from each of these disciplines, novel solutions and functionalities were developed at the macro-, micro- and nanoscale, towards applications in PoC diagnostics and ECS systems. At the macroscale, electrokinetic transport was applied to the development of a novel PoC sampler for the efficient capture of exhaled breath aerosol onto a microfluidic platform. At the microscale, several methods for polymer micromanufacturing and surface modification were developed. Using direct photolithography in offstoichiometry thiol-ene (OSTE) polymers, a novel manufacturing method for mold-free rapid prototyping of microfluidic devices was developed. An investigation of the photolithography of OSTE polymers revealed that a novel photopatterning mechanism arises from the off-stoichiometric polymer formulation. Using photografting on OSTE surfaces, a novel surface modification method was developed for the photopatterning of the surface energy. Finally, a novel method was developed for single-step microstructuring and micropatterning of surface energy, using a molecular self-alignment process resulting in spontaneous mimicking, in the replica, of the surface energy of the mold. At the nanoscale, several solutions for the study of electrokinetic transport toward selective biofiltration and energy conversion were developed. A novel, comprehensive model was developed for electrostatic gating of the electrokinetic transport in nanofluidics. A novel method for the manufacturing of electrostatically-gated nanofluidic membranes was developed, using atomic layer deposition (ALD) in deep anodic alumina oxide (AAO) nanopores. Finally, a preliminary investigation of the nanopatterning of OSTE polymers was performed for the manufacturing of polymer nanofluidic devices.
Fabrication of inverse opal oxide structures for efficient light harvesting
Artificial opals are self-assembled face centered cubic (fcc) structures of spherically shaped beads, which interesting applications as photonic band gap materials. Inverse opals are photonic crystals consisting of fcc paced voids of a low refractive index material imbedded in a high refractive index material. Such structures has been used to enhance the photocatalytic effect of different materials and motivates further studies to improve the deposition process of the opal templates and their inversion. We state the fabrication method to design and model metal oxide inverse opals. We have successfully created alumina and alumina-titania inverse opals. With the help of simulations, we engineered inverse opals with self-assembly and atomic layer deposition.
Fabrication of inverse opal oxide structures for efficient light harvesting
Artificial opals are self-assembled face centered cubic (fcc) structures of spherically shaped beads, which interesting applications as photonic band gap materials. Inverse opals are photonic crystals consisting of fcc paced voids of a low refractive index material imbedded in a high refractive index material. Such structures has been used to enhance the photocatalytic effect of different materials and motivates further studies to improve the deposition process of the opal templates and their inversion. We state the fabrication method to design and model metal oxide inverse opals. We have successfully created alumina and alumina-titania inverse opals. With the help of simulations, we engineered inverse opals with self-assembly and atomic layer deposition.
Energy Materials by Atomic Layer Deposition
Characterization of atomic layer deposited HfO2 and TiO2 high-k dielectrics on Si and Ge substrates
The scaling of the CMOSFETs in silicon era which is using silicon dioxide has been already finished. Next generation CMOSFETs using HfO2 high-k gate dielectric have been particularly in the mass production as high-k gate dielectric. Atomic layer deposition has many advantages in the formation of gate dielectric thin films for extremely scaled planar or three dimensional structured devices due to self-limiting growth behavior, which confirms a low leakage current, high dielectric constant, and atomic-level precise thickness control. However, more studies are required to solve the issues such as charge trapping, insufficient reliability, and the abnormally high threshold voltage (Vth) due to Fermi level pinning, and fabricate Hf based dielectric films with even higher-k values (k > 30) for further scaled MISFETs (EOT < ~0.5 nm). In addition, there is a greater challenge to apply ALD-processed HfO2 to high-mobility channel materials such as III-V or II V compound semiconductors for the n-type and Ge for the p-type MISFET. These challenges are known to be caused by the unstable interfaces between the HfO2 film and the high-mobility substrates, the status of which is largely influenced by the detailed ALD conditions. Several other high-k dielectrics have been adopted for the high-mobility substrates, but HfO2 is most favorable, can be extended to these substrates considering its mature process equipment, conditions, and contamination-control protocols in mass production lines. To control the abnormally high Vth value of Hf-based gate dielectrics, capping a rare earth metal oxide layer or Al2O3 on Hf based dielectrics have received great attention. The capping layer needs to be thin and uniform to achieve the desired Vth control effect over a wide wafer and not to increase the CET values. Therefore, one of the most promising approaches to modulate the Vth is to adopt ALD capping layers, which is being tipped off as a solution due to its superior thickness controllability and uniformity, along with no plasma damage. The effects of the relative position and thickness of ALD grown Al2O3, SrO, and La2O3 capping layers with HfO2 gate dielectrics on flat band voltage (VFB) modulation of metal-insulator-semiconductor (MIS) capacitor is reported in this study. Atomic layer deposited Al2O3, SrO, and La2O3 capping layers with HfO2 gate dielectrics were examined. Al2O3 capping layers cause a VFB shift into the positive voltage direction, while SrO and La2O3 capping layers cause a shift into the negative voltage direction. The bottom capping layer, which positions between the Si substrate and the HfO2 dielectric was more effective in modulating the VFB compared to the top capping layer. The insulating properties of the gate dielectric stacks with different capping layers were also examined. X-ray photoelectron spectroscopy analysis verified that top capping layers did not generally diffuse to the interface between the Si substrate and the HfO2 dielectrics, which supports the result that bottom capping layers are more effective in modulating the VFB. Variations in the growth behavior, physical and electrical properties, and microstructure of the atomic layer deposited HfO2 gate dielectrics were examined with two types of oxygen sources: O3 and H2O for the given Hf precursor of Hf[N(CH3)(C2H5)]4. The ALD temperature windows for the O3 and H2O were 160-320o C and 160-280o C, respectively, with the growth rate of HfO2 using O3 being higher than that of the films using H2O within the ALD window. While the film density of HfO2 using O3 decreased, that of HfO2 using H2O increased with the decreasing ALD temperature. As the deposition temperature decreased, the amount of impurity in the HfO2 film with the O3 oxygen source increased due to the insufficient reaction, which led to the crystallization of the HfO2 film into the tetragonal structure after the post-deposition annealing at 600o C. The films with a lower density and a higher carbon-impurity concentration retained the portion of the tetragonal phase (~30%) to the highest annealing temperature of 1000o C. However, the HfO2 films grown at 200o C with H2O showed the best electrical performance, which could be ascribed to the highest density, low impurity concentration, and negligible involvement of the interfacial low dielectric layer. HfO2 films using O3 and H2O oxygen source at different deposition temperature applied to high-mobility substrates Ge. H2O oxygen source could reduce the formation of sub-oxide at interface between HfO2 and substrate. However, H2O has weaker oxization power than O3, impurities such as carbon is residued in deposited film which can act as defects. SiO2, Al2O3 passivation layer improved the leakage current and passivation of reaction or intermixing at interface between HfO2 and substrate. There was a limit to improve using HfO2 high-k dielectric on high mobility substrate, it is essential to insert the passivation layer at interface which has low k value. Therefore TiO2 of higher k value was adopted which have even small band gap with low barrier with Si and Ge substrates. SiO2 and SiON passivation layer were effectively reduced the hysteresis voltage, frequency dispersion, and interface trap density. For more scaling the CET, the thickness of SiO2 passivation layer was decreased from 2 to 0.5nm with TiO2 high-k oxide. Dit values were maintained in order of 1011 level until 1nm of SiO2 thickness; it is degraded in the condition of 0.5nm of SiO2 thickness. At least 1nm of SiO2 thickness is required for passivation the surface of Ge substrate. The EOT was scaled up to 1.4nm, Dit value was decreased as 1.3x1011cm-2eV-1.
Chalcogen-Carbon Nanocomposite Cathodes For Rechargeable Lithium Batteries
Atomic layer deposition of strontium titanate: from material control to nanoscale devices
Atomic Layer Deposition of Strontium Titanate from material control to nanoscale devices With the scaling of advanced microelectronics approaching its physical limits new technological solutions are needed. In particular innovative 3D-structures are being investigated with an increasing number of functional layers containing novel and more complex materials. To fulfill the strict requirements for future nanoscale devices the properties of the materials to be employed are of crucial importance. Hence, the thickness, the composition and the interfaces of the deposited thin films need to be carefully tailored also when deposited in the 3D-structures. In addition, the morphological and microstructural changes in the materials induced during the entire process flowchart need to be taken into account and controlled. To meet these challenging requirements atomic layer deposition (ALD) is increasingly used as an ultrathin-film deposition technique. It enables superior thickness control and film conformality and also enables the control of the film composition of multicomponent compounds. A technologically relevant example of a material for which the properties can be tailored by ALD and the subsequent processing steps is strontium titanate (SrTiO3, STO). STO represents a class of multicomponent oxides with their dielectric properties and morphology strongly depending on the cation stoichiometry and on the thermal treatments they undergo. Due to their high permittivity STO thin films find their main application as the ultrahigh-k dielectric layer in metal-insulator-metal (MIM)- based memory devices. Also they show other interesting properties for application in, for instance, resistive switching valence change memories. In all of these applications the tailoring of the material properties is vital to achieve the targeted performances. This thesis work focuses on the control of the material properties of ALD STO thin films. The plasma-assisted ALD processes for TiO2 and SrO were developed using cyclopentadienyl-based precursors and an O2 plasma. By combining the ALD cycles of the two binary oxides with different ratios it was possible to accurately control the stoichiometry of the films over a wide range of [Sr]/([Sr]+[Ti]) ratios. By using Rutherford backscattering spectrometry (RBS) and X-ray diffraction (XRD) data a method was established to determine stoichiometry and crystallinity of the films by means of spectroscopic ellipsometry (SE). The as-deposited STO films are amorphous, and rapid thermal annealing was used to achieve crystallization into the desired ultrahigh-k perovskite structure. Transmission electron microscopy (TEM) was used to study the influence of the film stoichiometry and of the thermal budget applied on the crystallization behavior of STO films deposited on Si3N4 and Al2O3. It was shown that the lattice planes of the STO crystallites bent due to film densification upon the amorphous-crystalline transformation. Furthermore, it was found that film composition and annealing conditions strongly influenced the nucleation probability and the final morphology of the crystalline films, with a smaller grain size and reduced crack formation at the grain boundaries for Sr-rich films. In the aforementioned applications STO is used in metal MIM structures. Therefore Pt/STO/Pt stacks were fabricated by ALD with the aim of studying the growth, the crystallization behavior and the interplay of the processing steps involved in the fabrication of the structures. Results evidenced that not only crystalline STO is obtained after the RTA step but that the Pt bottom electrode also undergoes a re-crystallization process upon annealing which results in an increased Pt texture. Structural analysis showed that the morphology of the STO crystals was comparable to those obtained on Si3N4 and Al2O3 substrates. The STO thin films were also studied as functional layers in electronic device structures. First, Pt/STO/Pt structures were investigated to determine the dielectric properties of the STO films. Ultrahigh-k STO thin films were obtained with their permittivity depending on the film composition. While higher capacitance values were achieved for the stoichiometric STO films, Sr-rich films showed the lowest leakage current values. This was ascribed not only to the higher band gap values but also to the more compact morphology of Sr-rich films compared to near-stoichiometric STO films. Furthermore, the influence of the STO film composition on the resistive switching behavior of Pt/STO/TiN MIM micro- and nano-crossbar structures was addressed. Results showed that the filamentary-type resistive switching behavior was predominantly governed by the morphology of the STO film after the RTA step, which is controlled by the composition of the film. Therefore, the lateral size of the crossbars structure employed in this study showed to be of critical importance on the working parameters of the device. In conclusion, this research work provides deeper insight into the tailoring of STO thin films prepared by ALD from the level of material properties up to the device level. It serves as a valuable example on how to finely tune multi-component oxides employed in the fabrication of nanoscale devices by accurate control and optimization of the processing conditions.
Atomic layer deposition of ruthenium films: properties and surface reactions
Atomic Layer Deposition of Ruthenium Films Properties and Surface Reactions Over the last decade, the downscaling of electronic devices by the semiconductor industry has been the driving force to explore the deposition of nanometer- sized thin films and 3D-structures. For long, the microelectronics industrial roadmap has been dominated by Si-based materials, such as SiO2 and SiNx dielectrics, and conductors such as doped polycrystalline silicon and TiN, which are both highly Si-compatible. However, on the nanometer scale, these materials start to reach their physical limitations in terms of next-generation device requirements, especially in terms of leakage current, dielectric constant, conductivity and 3D-conformaility. Therefore, great efforts have been and are being undertaken in the investigation of new materials. Here, atomic layer deposition (ALD) has emerged as a versatile deposition technique able to cope with the demand for atomically thin films and nanostructures. Pt-group metals, such as platinum (Pt), iridium (Ir), palladium (Pd) and ruthenium (Ru), are catalytic in nature and are widely used in heterogeneous catalysis, but they can also be applied as electrodes in microelectronic devices. ALD of these metals yields high-quality films and benefits from excellent thickness control at the atomic level. However, the ALD processes still call for further optimization and tailoring of the film properties. To this end, Ru ALD using a metalorganic precursor and O2 as a co-reactant was selected for investigation in this dissertation. The work of this dissertation can be divided into three distinct parts. The first part includes the deposition of Ru-films with O2 gas and O2 plasma, and a comparison of both Ru ALD processes and the respective material properties. The second part presents the use of in situ spectroscopic ellipsometry as a means to determine the Pt, Pd and Ru film thicknesses that evolve during ALD growth. The third part deals with the investigation of the surface chemistry SUMMARY 152 leading to Ru film growth, which could serve as a representative benchmark for ALD growth mechanisms of other Pt-group metals. This dissertation has focused on Ru ALD using (C5H5)Ru(CH2CH3)(CO)2, also written as CpRuEt(CO)2, as a precursor. In most experiments O2 was used as a co-reactant and the process can serve as a model system for other Ru ALD processes using metalorganic precursors and O2. The O2-gas based process was compared with the O2-plasma based ALD process in terms of thickness increase, nucleation delay and the material properties investigated included the resistivity, the mass density, the crystal orientation and the film roughness. The thermal and plasma-assisted ALD processes delivered high growth per cycle values (~1 Å/cycle) which were found to be a clear benefit of these ALD processes compared to other existing processes using different precursors. With the plasma-assisted process the nucleation delay could be reduced considerably, however, at the expense of a high surface roughness of the films. Therefore, the thermal ALD process with O2 gas was chosen as the main research topic in this thesis. In order to monitor the film growth in situ, the growth of Ru, Pt and Pd films was studied by spectroscopic ellipsometry (SE). To take into account the change in dielectric function of metal films below 10 nm in thickness, the data were parametrized using polynomial base functions. This variational parametrization of the SE data allowed the observation of the initial incubation time characteristic for ALD of metals. Not only could accurate thickness values be extracted but also the dielectric functions of the films could be retrieved from the parametrization at any stage of the metal deposition. Furthermore, by adding Fourier-transform infrared reflectance data to the SE data, it was possible to probe the optical conductivity of the film and to obtain a unique oscillator- based parametrization of the three types of metal films. Most of these values, conductivities and oscillator parameters, were in agreement with previous reports. The surface science and catalysis community has provided a vast amount of information on the surface reactions occurring on (O-covered) Ru surfaces. One approach adopted in this dissertation was to apply insights on the Ru surface chemistry gained from the available literature to the experimental data obtained during the Ru ALD process. Basic properties of Ru surfaces were introduced and specific reactions relevant to the reaction mechanism were reSUMMARY 153 viewed. Surface reactions on Pt-group metal surfaces can be quite complex due to their unique electronic d-band structure which can lead to the dissociative chemisorption of adsorbing gaseous species, such as O2 and CxHy. An example of the latter is the liberation of H2 as a result of surface dehydrogenation reactions and the carbon layer remaining on the Ru surface, once the dehydrogenation reactions are terminated. Quadrupole mass spectrometry (QMS), including experiments with the oxygen isotope 18O2, was used to probe the gas-phase products originating from the surface reactions during Ru thermal ALD. In agreement with other Ru ALD studies, it was found that the process relies on the dissociative chemisorption of O2 on the surface during the oxygen exposure. The resulting surface Oatoms are reactive enough to combust the hydrocarbon ligands to CO2 and H2O. These combustion products were also observed during the precursor pulse confirming the presence of O on the metal surface at the start of the ALD cycle. In addition to breaking O-O bonds, the QMS data substantiated that the metal’s catalytic activity was also responsible for the scission of C-H bonds of the hydrocarbon ligands adsorbed at the surface. These C and H atoms were formed to be either oxidized to CO2 and H2O or the H atoms desorbed from the surface as H2. This finding implies that the overall reaction mechanism of Ru ALD can be summarized by catalytic combustion reactions, occurring in each half-reaction. These reactions consist of the dissociative chemisorption of specific species on a catalytic surface (organic ligands during the Ru pulse, and oxygen in the O2 pulse) accompanied with the combustion of C- and H-rich species by the oxygen atoms at the surface. This dissertation has highlighted various facets of Ru ALD which most likely hold for ALD of Pt-group metals in general. The results and conclusions presented and derived in this thesis work are important to probe and control film growth of Pt-group metals by ALD.
Atomic Layer Deposition of Platinum Particles, Titanium Oxide Films, and Alkoxysilane Surface Layers
Atomic Layer Deposition (ALD) is a an excellent technique for depositing conformal thin films on complex geometries in layer by layer fashion. The mechanisms of depositing TiO2, platinum, and ethoxysilane molecules were probed with in situ Fourier transform infrared (FTIR) in order to better understand and improve the process. Each of these studies involves TiO2. There are many uses for thin fims of titanium dioxide, a semiconductor and high dielectric material. Current Atomic Layer Deposition (ALD) of TiO2 generally involves water or ozone, which can oxidize and corrode some substrates of interest. Ritala et al. successfully deposited an assortment of metal oxides using no water, but instead, metal alkoxides and metal halides as precursors.[1] Presented is a study of ALD of titanium dioxide using titanium tetrachloride (TiCl4) and titanium tetraisopropoxide (TTIP). In situ Fourier transform infrared (FTIR) studies revealed that the mechanism for TiO2 ALD using titanium tetrachloride and titanium tetraisopropoxide changed with temperature. At temperatures between 250 and 300 C, the isopropoxide species after TTIP exposures quickly underwent -hydride elimination to produce TiOH species on the surface. The observation of propene by quadrupole mass spectrometry supported the -hydride elimination reaction pathway. Deposition was investigated between 150 and 300 C on substrates including zirconia, alumina, and silica. Quartz crystal microbalance results and X-ray re effectivity showed that the system grew 0.5-0.6 A/cycle at 250 C. X-Ray photoelectron studies also confirmed TiO2 lm growth. In another aspect of ALD use, self-limiting chemistry assisted with terminating a surface with alkoxysilanes. Tire rubber contains additives such as carbon black or silica particles to provide strength. Although in theory Kevlar bers would provide strength while lowering the density and increasing car fuel eciency, in practice Kevlar fibers disperse only very poorly in the rubber, leading to inhomogeneity. In order the increase the mixing likelihood between rubber and Kevlar, the reactions of some sulfurous siloxanes were examined on both aluminum oxide and titanium oxide. The titanium oxide adhesion layer allowed the deposition of molecules on the surface that looked promising for improving mixing with rubber and decreasing the weight of tires. Atomic layer deposition off ers the possibility of more precision in platinum deposition. In a platinum deposition study, the nucleation and growth of non-conformal platinum on TiO2 and WOx powder using Pt(hfac)2 and formalin was examined with in-situ FTIR and transmission electron microscopy (TEM). Interest in substitution of Pt/C as the oxidation reduction reaction catalyst in polymer electrolyte membrane fuel cells (PEMFCs) led to the ALD synthesis of Pt/WOx and Pt/TiO2. A nucleation period on the order of 100 cycles was observed, after which, platinum loading and particle size measurably increased with increasing cycle number. The adsorption of the hfac ligand on the metal oxide substrate effectively inhibits nanoparticle coalescence during the growth phase, which led to further investigation of its use as a site-blocking agent. The results showed that Pt particle distance could be increased with the use of hfacH.
Atomic Layer Deposition of Noble Metal Nanoparticles
Atomic Layer Deposition of Noble Metal Nanoparticles
Noble metal nanoparticles (NPs) supported on oxide and carbon materials form the basis for many catalysts and have important applications such as in chemical industry, fuel cell technology and pollution prevention. Atomic layer deposition (ALD), a well-established and scalable vapor phase technology for the preparation of thin films, is currently gaining interest in the R&D commu-nity for the synthesis of noble metal NPs. ALD is a cyclic deposition technique in which precursors and reactants are injected into the reactor chamber alter-nately and in which the reactions are driven by self-limiting surface chemistry. This deposition technique allows for a sub-nanometer growth control of high quality materials as well as for an excellent uniformity and conformality on demanding surface topologies.
In this thesis, the nano-engineering capabilities of ALD were explored in order to achieve the controlled synthesis of high purity Pd and Pt NPs with tuneable properties. In order to gain better control of the NP properties, their formation has been studied in-depth. It has been demonstrated and discussed that the use of ALD for preparation of NPs brings additional opportunities to nano-engineering compared to conventional synthesis methods, and that this approach can be a benefit for and contribute to the field of heterogeneous ca-talysis.
The first part of the work described in this dissertation involved studies to obtain accurate information about the properties of metal NPs as well as to gain a higher level of understanding of the main physical mechanisms and pro-cesses taking place during metal ALD nucleation. The experimental aspects of the preparation of NPs by ALD, their analysis by TEM, and the underlying physical mechanisms that play a role during the preparation of the NPs have been addressed. Phenomena such as surface diffusion processes influencing the ALD NPs properties have been elucidated from physical theories, literature studies and experimental results from this work. The focus was on the materi-als Pt and Pd, but many of the described mechanisms are expected to occur during the ALD of other noble metals as well.
In order to obtain metals with high purities, part of the research focused on the development of an innovative plasma-assisted ALD process for Pd. For the synthesis of high-purity palladium films, detailed understanding of the sur-face reactions turned out to be crucial. Palladium with low contamination levels has been deposited on Al2O3 substrates at low temperature using Pd(hfac)2 dosing and exposure to subsequently a H2 plasma and an O2 plasma. The film growth, the material properties, and the reaction mechanisms have been inves-tigated. In-depth understanding of the ALD surface chemistry revealed that the O2 plasma pulse was required to combust carbon contaminants that remained after the H2 plasma reduction step. Furthermore, the nucleation of the Pd NPs during the initial stage of this novel ALD process has been studied using Transmission Electron Microscopy (TEM).
Furthermore, a proof-of-concept method enabling the synthesis of bi-metallic core/shell NPs entirely by ALD has been developed. This novel route was demonstrated for the synthesis of Pd/Pt and Pt/Pd core/shell nanostruc-tures on Al2O3 substrates. The versatility of this approach has been addressed and it has been shown that this new strategy allows for nano-tailoring of the core and shell diameters of the NPs at a sub-nanometer level. This suggests that the catalytic properties of the NPs can be tuned for specific applications. The acquired knowledge is crucial for designing new high performance nanocata-lysts by ALD and it could lead to improved and also novel promising applica-tions.
In conclusion, through this project it has been demonstrated that ALD is a powerful approach for the controlled synthesis of noble metal NPs. The op-portunities that ALD provides for nano-engineering can lead to many novel materials and applications. Moreover, this work contributed an atomic level understanding of Pd and Pt NP formation by ALD, and therefore will advance the science and technology of metal ALD.
Atomic Layer Deposition of Copper - A study through density functional theory
Atomic layer deposition characteristics of (GeTe2)(1-x)(Sb2Te3)x pseudo-binary thin films for phase change memory application
Phase change random access memory appears to be the strongest candidate for next-generation high density non-volatile memory. The fabrication of ultra-high density phase change memory (>> 1 Gb) depends heavily on the thin film growth technique for the phase changing material, most typically containing Ge, Sb, and Te (Ge-Sb-Te). Atomic layer deposition (ALD) at low temperatures is the most preferred growth method for depositing such complex materials over surfaces possessing extreme topology. In this dissertation, [(CH3)3Si]2Te and stable alkoxy-Ge (Ge(OCH3)4 and Ge(OC2H5)4) and alkoxy-Sb (Sb(OC2H5)3) metal-organic precursors were used to deposit various layers with compositions lying on the GeTe2 – Sb2Te3 tie line and [(CH3)3Si]2Te and stable alkoxy-Ge (Ge(OC2H5)4) and alkoxy-Sb (Sb(OC2H5)3), [(CH3)3Si]3Sb metal-organic precursors were used to deposit various layers with compositions lying on the GeTe2 – Sb5Te3 tie line, respectively, at a substrate temperature as low as 70 °C using a thermal ALD process. The adsorption of Ge precursor was proven to be a physisorption type by observing exponential decays of incorporation amount of GeTe2 with increasing purge time, which could be explained well by the isothermal desorption of the physisorbed Ge precursor molecules. The incorporation behaviors of the Ge precursor with different ligands were explained by the adsorption and desorption kinetics based on the Brunauer-Emmett-Teller (BET) isotherm, which explains the behavior of a gas adsorption system where two or more layers of adsorbates are formed on the surface. It was suggested that the tendency to form multiple layers was increase along with the ligand length. Consequently, Ge precursor with the ethoxy ligands forms multiple layers while Ge precursor with the methoxy ligands was not, and the exponential factor of decaying function for Ge(OC2H5)4 precursor was changed to a smaller value due to configuration change from the multilayer to a monolayer. However, the adsorption of Ge precursor was still self-regulated and other precursors showed a chemisorption behavior. The ALD-like film growth behaviors could be well explained by the kinetically limited incorporation of Ge atoms. The saturation behavior as a function of precursor injection time was due to the dynamic balance between the adsorption and desorption of the physisorbed Ge precursor molecules, The ALD window as a function of substrate temperature was observed due to the transition of activation energy of equilibrium coefficient of equilibrium surface coverage. The facile ALD of the pseudo-binary solid solutions with composition (GeTe2)(1-x)(Sb2Te3)x were achieved. This chemistry-specific ALD process was quite robust against process variations, allowing highly conformal, smooth, and reproducible film growth over a contact hole structure with an extreme geometry. The root-mean-square roughness was as low as 0.8 nm and Si, O, and C impurities was not detected by auger electron spectroscopy. The film had a uniform thickness and chemical composition along the depth direction in the contact hole structure with opening diameter ~ 120-150 nm and hole depth of 2500 nm, giving an aspect ratio of ~ 20 This new composition material showed reliable phase change and accompanying resistance switching behavior, which were slightly better than the standard Ge2Sb2Te5 material in the nano-scale. The phase change behavior was confirmed by pulsed voltage application and the average response time was ~350 ns. The resistivity contrast ration was as high as ~ 1x106 . The phase change behavior was confirmed also by pumped layer radiation in the miro scale, a similar crystallization times were observed. The local chemical environment was similar to that of conventional Ge2Sb2Te5 materials.
Atomic Layer Deposition and Nucleation of Metals and Metal Oxides: Selective Area Reactions and Conformal 3D Processing
Atomic Layer Deposition and Metal Organic Chemical Vapour Deposition of Materials for Photovoltaic Applications
Application of Conductive Thin Films and Selectively Patterned Metal Oxide Coatings on Fibers by Atomic Layer Deposition
Aluminum oxide for the surface passivation of high efficiency silicon solar cells
Transparent Conducting Oxides by Atomic Layer Deposition
Energy demand and emissions of greenhouse gases are increasing. The use of renewable energy such as solar energy, hydro power and wind power can help mitigate further emissions. Transparent conducting oxides (TCO’s) are an important class of materials of relevance for renewable energy. ZnO and SnO2 are well-known n-type TCO materials that are good candidates to replace the commonly used Sn-doped In2O3 (ITO). Delafossite type oxides, CuMO2, are potential candidates as p-type TCO materials. By realization and combination of n- and p- type transparent oxides into p-n junctions one will enable the fabrication of transparent solar cells and transparent transistors that can lead to functionalization of already available surfaces, such as windows etc. This study has investigated the deposition of a selection of different materials suitable as TCO’s. The selection comprises the materials ZnO, SnO2, CuO, Cu-Al-O and Cu-Y-O, which has been deposited using Atomic Layer Deposition (ALD). CuO was deposited as a critical step to enable growth of films in the Cu-M-O system (M=Al/Y). The work related to deposition of ZnO focused on the purity of the precursors used and whether they were a source for impurities in the resulting film, especially with respect to Al content. It was seen that the precursors might lead to Al doping in the film and that this level might not be easily controlled if the purity grade of the precursor is not sufficiently high. Related to this work, the heterojunction between the film and Si substrate was studied. This is important whenever ZnO is to be used as a transparent electrode for solar cells. It was seen that the junction was improved by annealing the film at 400 ºC. A process using SnI4 and O3 to deposit SnO2 has been studied at temperatures below 300 ºC in order to investigate the crystal structure, electrical and optical properties of the as-deposited films. The process enables growth from a temperature of 110 ºC. Films deposited at temperatures of 300 ºC are crystalline while at lower temperatures the films are amorphous. UV-vis-NIR spectroscopy shows absorption due the fundamental absorption in the films. For films deposited at 300 ºC the specific resistivity is 7.1. 10-3 : cm, carrier concentration of 5. 1019 cm-3 and the mobility is 17 cm2 /V. s. The SnO2 process has also been used as a buffer layer during high temperature annealing of Cu-Al-O films due to its chemical robustness. A process to deposit CuO has been studied using copper acetylacetonate, [Cu(acac)2] and O3. The process was found to give uniform films following the self-limiting growth pattern of ALD in a temperature range of 140 – 230 ºC with a growth rate of ~0.038 nm/cycle. The films were crystalline as deposited with the tenorite structure. Good control of stoichiometry in the Cu-Al-O and Cu-Y-O systems by combining the processes for deposition of CuO, Al2O3 and Y2O3 has been achieved. Films with the delafossite type structure were obtained by high temperature annealing of films containing Cu and Al. The current compilation of work shows that the ALD technique is well suited for deposition of conducting and transparent materials.
Thermal and plasma-enhanced atomic layer deposition: the study of and employment in various nanotechnology applications
This thesis focuses on atomic layer deposition (ALD) and presents results divided between two parts. The first part examines plasma-enhanced atomic layer deposition (PEALD) of AlN and the effects processing conditions have on material properties and growth. The second part focuses on the employment of various ALD thin films for diverse nanotechnology applications. For PEALD AlN films deposited using a capacitively coupled plasma source it was demons trated that the choice of plasma gas, processing temperature, and plasma bias voltage have a marked effect on the growth and physical properties. PEALD AlN was further investigated as a dry etch mask for SF6-based silicon plasma etching. Experiments using inductively coupled plasma-reactive ion etch and reactive ion etch systems show the material to be an excellent hard mask, akin to ALD Al2O3. A surface stack consisting of PEALD AlN and ALD HfO2 was deposited on GaAs to form high-k metal insulator semiconductor capacitors. Surface passiv ation of GaAs by PEALD AlN was established by showing Fermi level unpinning at the interf ace using capacitance-voltage and current-voltage measurements. ALD Al-doped ZnO (AZO) was investigated as a platform for GaAs nanowire (NW) growth on a variety of materials not normally conducive to NW growth. The GaAs NWs were uniform irrespective of the underlying substrate. Photoluminescence measurements indicate the NWs incorporated Zn from AZO and illuminated even at room temperature. ALD TiO2 and Al2O3 were studied as intermediary layers between ZnO nanorods (ZnOr) and a porphyrin based org anic layer. Fluorescence measurements indicate that a 5 nm-thick Al2O3 layer allows the study of the organic layer alone by isolating it from the ZnOr. A 5 nm-thick TiO2 however res-ults in an interaction between the organic layer and ZnOr layer. Femtosecond absorption spectrosc opy revealed that a 5 nm-thick TiO2 shell enables charge separation to occur between the org anic and semiconductor materials. Dye sensitized solar cell experiments further validate that this TiO2 shell decreases charge recombination. A new type of graphene-alumina composite membrane was developed and mechanically ass essed using the bulge test. The composite membrane is significantly more robust than plain Al2O3, withstanding at least 3 times more differential pressure. Raman measurements indic ated the graphene reinforcing layer remains undamaged after bulge testing despite cracking in the ALD layer.
Templated synthesis of porous materials via atomic layer deposition
Synthesis of large band gap oxides and sulfides for Cu(In,Ga)Se2 thin film solar cells by Atomic Layer Deposition (ALD) and Plasma Enhanced - ALD (PEALD)
Alors que les premiers résultats indiquaient que la synthèse d’In2(S,O)3 par PEALD présentait une limite majeure pour la formation de l’hétérojonction, il a finalement été possible d’obtenir des cellules présentant un rendement de conversion non nul. Il s’agissait dans l’étude présentée d’optimiser l’épaisseur déposée afin d’améliorer les performances des cellules. Une étude parallèle a été menée avec des couches tampons d’In2S3 et des différences importantes sont apparues. Parmi elles, il a été surprenant de constater que les cellules CIGS/In2S3 avaient une meilleure collecte que les cellules CIGS/In2(S,O)3. Ceci a été mis en évidence par des Jsc et des rendements quantiques externes plus élevés. Mais cet inconvénient est compensé par leurs bons Voc, qui se positionnent au même niveau que celui de la cellule de référence. Cependant, dans un cas comme dans l’autre, la qualité de la jonction a due être améliorée par l’utilisation d’un recuit. À l’issue de cette étude, le matériau qui doit être encore optimisé, permet néanmoins d’obtenir des rendements du même ordre de grandeur que les cellules standards. En effet, le rendement atteint 11,9% pour une couche tampon d’In2(S,O)3 mesurant 18 nm, alors que celui de la cellule de référence est 13,5 %. D’autre part, cela montre qu’avec un contrôle précis des paramètres opératoires, le procédé PEALD peut être utilisé pour réaliser des couches tampons pour les cellules à base de CIGS. Nous avons également étudié l’utilisation du Zn(O,S)-ALD en variant sa composition et sa température de dépôt dans les cellules CIGS. La première, déjà largement reportée dans la littérature, avait pour objectif de qualifier le réacteur. Nous avons notamment identifié une zone de composition intermédiaire dans laquelle, les performances de cellule sont optimales, suggérant que l’alignement de bande y est favorable. La synthèse sur un absorbeur de nature différente, nous a permis d’observer un décalage de cette zone de composition favorable vers les nombres de cycle de ZnS faibles, dans le cas des cellules à base de CIGS électro-déposé. D’ailleurs, nous avons vu qu’il était possible d’obtenir des rendements de conversion similaires, voire supérieurs à ceux des cellules de référence en utilisant la couche tampon de Zn(O,S) synthétisée par ALD et sans avoir à modifier la couche fenêtre. L’étude par variation de la température de croissance du Zn(O,S) en revanche a été réalisée en raison des lacunes observées dans la littérature existante. En variant la température de dépôt du Zn(O,S) entre 120 et 260°C, nous avons mis en évidence l’existence de deux fenêtres de température dans lesquelles les performances s’amélioraient et ce pour les deux types de cellules étudiés. Chacun présente un rendement optimal dans des fenêtres de température distinctes, indiquant la nécessité d’un contrôle précis de ce paramètre. L’optimum situé aux basses températures est dû à une amélioration des propriétés du Zn(O,S). En revanche, celui situé aux hautes températures a pour origine l’existence de phénomènes d’interdiffusion à la jonction. Par ailleurs, nous avons montré qu’avec un bon traitement chimique de l’absorbeur et les mécanismes induits par la température, aucune métastabilité importante n’apparaissait. À l’issue de l’étude, les meilleurs rendements de conversion des cellules CIGS/Zn(O,S) sont de 15,6% pour les cellules à base d’absorbeur co-évaporé et 12,1% pour les cellules à base d’absorbeur électro-déposé. Dans les deux cas la couche de Zn(O,S) a été synthétisée par ALD à 160°C. Enfin, nous avons étudié l’utilisation (Cf Annexe 5-4) du Zn(O,S)-PEALD pour la synthèse de couches tampons dans les cellules CIGS. Présentement, il n’est pas possible d’obtenir des rendements de conversion à partir de cette couche tampon. D’ailleurs, il est important de préciser que son étude est encore récente et que des optimisations supplémentaires doivent être envisagées si l’on veut l’utiliser comme couche tampon dans les cellules CIGS. Contrairement à l’In2(S,O)3, nous avons montré que diminuer la puissance plasma et augmenter le nombre de cycles ZnS durant la synthèse du Zn(O,S)-PEALD ne permettaient pas d’obtenir des cellules efficientes. Pour l’heure, la solution à ce problème consisterait à inverser le rapport dopé/dopant et à insérer des cycles ZnO assisté par plasma durant la synthèse de ZnS.
Synthesis and characterization of nanocomposites with ZnO for thermoelectric applications
Surface Modification of Carbon Fibers and Organic Membranes with Gas Phase Deposition
Surface Chemistry and Development of Group 11 and 13 Thin Film Vapour Deposition Precursors
Techniques for depositing thin films of metals or ceramics, such as atomic layer depo sition (ALD) and chemical vapour deposition (CVD), are well established and used in a wide variety of industries and applications, such as for dielectric layers, passi vation coatings, surface functionalization, conductive layers, catalysis, anti-reflection coatings, optical property modification, etc. These techniques make use of a series of vapourous precursor/solid substrate interactions, typically at elevated temperatures and low pressures, to ultimately deposit a thin, conformal, uniform film of desired material. The nature of this vapour/solid surface chemistry is paramount to deter mining the what material is deposited as well as its properties. Determining the specific chemistry occurring at the vapour/solid interface is not a trivial task and typically requires expensive and potentially complicated characterization techniques. Generally, ALD and CVD processes of novel materials typically suffer from purity and uniformity issues that prevents them from being widely adopted by industry. By experimentally determining the surface chemistry of these processes it is possible to logically assess and modify existing processes to address these issues. This work examined the surface chemistry of several group 11 and group 13 vapour deposition precursors using a variety of characterization techniques, primarily solid-state nuclear magnetic resonance spectroscopy (SS-NMR). In group 11, several novel Cu ALD pre cursors were studied, including a copper(I)-tert-butyl-iminopyrrolidinate and several copper(I)-hexamethyldisilazide-N -heterocyclic carbene complexes, as well as a novel Au ALD precursor; a Me3AuPMe3 complex. By using ex situ characterization tech niques such as SS-NMR (13C and 29Si), high-resolution NMR (HR-NMR) (1H and 13C), energy dispersive X-ray spectroscopy (EDX), and elemental analysis the initial chemisorption of these precursors on high surface area silica (HSAS) was determined. In group 13, a gallium complex (acetamidinatediethylgallium(III)) was exposed to high surface area silica (HSAS) and the initial chemisorption mechanism was quan titatively determined by using primarily 29Si SS-NMR as well as the techniques used to study group 11 complexes. Overall, this work demonstrates the novelty of using techniques like SS-NMR to examine the chemisorption mechanism of ALD precursors on high surface area substrates quantitatively. The nature of precursor chemisorp tion can be used to develop new precursors and new deposition processes with more efficient deposition (no impurities, higher growth rates, better uniformity) with the results gathered in this work.
Structed and Performance Manipulation on the Low-Dimension Iron-Oxide Functional Materials
Selective Growth and Organic/Inorganic Materials Integration by Atomic and Molecular Layer Deposition
The integration of organic and inorganic thin films is critical for the development of next generation device technologies such as “smart” textiles and flexible electronics. Atomic and Molecular Layer Deposition (ALD, MLD) are thin film deposition techniques that enable this integration, often resulting in materials with unique mechanical and/or conductive properties. Both ALD and MLD are capable of producing highly conformal, uniform films with angstrom-level thickness control, making them ideal processes for coating complex surfaces. This allows them to impart specific functionality, such as conductivity, to a substrate often with minimal effect on surface structure and substrate mechanical properties. This dissertation explores the integration and selective deposition of organic and inorganic materials through ALD and MLD. The thin films produced herein exhibit unique properties that have not been achieved through other deposition techniques. The oxidative-MLD of poly(3,4- ethylenedioxythiophene) (PEDOT) produced films with unsurpassed conductivity and exhibited high aspect ratio coating capability. Metal oxide ALD on Kevlar increased the cut resistance of Kevlar yarns while maintaining yarn flexibility. Furthermore, W ALD on Kevlar resulted in highly conductive substrates with minimal change in mechanical performance. These materials are characterized in detail in this dissertation and several analytical methods are used in order to elucidate the mechanism behind the enhanced performance. For selective deposition, three different methods were investigated: physical compression masking, masking with self-assembled monolayers (SAMs), and nucleation control with surface chemistry. The selective deposition of ALD films through surface chemistry control is a relatively new research area, which is of particular interest for advanced integrated circuit manufacturing. The selective growth of TiO2 ALD presented herein constitutes some of the earliest work in this rapidly growing field.
Research on Photoelectric Thin Film Processes and Devices Using Atomic Layer Deposition
Preparation and Characterization of Atomic Layer Deposited Nonpolar ZnO-Based Electroluminescent Devices
P-type crystalline silicon passivation using atomic layer deposition of alumina: application to high efficiency solar cells
Oxide-based memristive devices by block copolymer self-assembly
Oxide-based memristive systems represent today an emerging class of devices with a significant potential in memory, logic, and neuromorphic circuit applications. These devices have a simple capacitor structure and promise superior scalability together with favorable memory performances. This thesis presents a study of resistive switching phenomena in HfOx-based nanoscale memristive devices, with focus on material properties and development of bottom-up approaches for the fabrication of structures with dimension down to the nanoscale. One of the main issues for practical applications regarding device variability is first assessed by doping hafnium oxide films with different concentrations of aluminum atoms. Testing devices are analyzed by physico-chemical and electrical techniques in order to define the effect of oxide doping on the device properties. In the following part of the thesis, the scalability limit is explored in very high density arrays of nanodevices produced exploiting a lithographic approach based on the bottom-up self-assembly of block copolymer templates. This technique allows a tight control over the size and density of the defined features, and the possibilities offered by block copolymer patterning are here discussed. Electrical measurements of the nanodevices are performed through conductive atomic force microscopy. The device variability is examined and related to the inherent oxide non-homogeneity at the nanoscale, while a non-volatile switching of the resistance of the nanodevices is demonstrated. Further, this analysis draws the attention to a crosstalk phenomenon occurring at the nanoscale in a continuous thin film geometry. This result suggests to select different system configurations. A promising technique based on selective reactions with one copolymer block is finally discussed which allows the direct production of oxide patterns from block copolymer templates avoiding a pattern transfer process. In conclusion, the results reported in this thesis highlight the high scalability potential of oxide-based memristive devices, providing a missing piece of information for the understanding and practical development of very high density arrays.
Non-metal Alkylsilyl Compounds as Precursors in Atomic Layer Deposition of Chalcogenides and Pnictides
Materials are crucial to the technological advances of society. The never ending need for data storage and new energy sources pushes research towards clear goals. Perhaps some of today’s solutions can in the future be replaced or augmented with phase change memories and thermo electric materials. Phase change materials store data in their amorphous and crystalline phases that have great differences in their electrical and optical properties. Thermoelectric materials can utilize waste heat and produce electricity from temperature differences. They can also be utilized in temperature control as they can be used to create a temperature difference by using electricity. Shrinking device sizes and increasing device complexity require that deposition methods such as atomic layer deposition (ALD) are used. ALD is based on sequential, saturative surface reactions. Precursors are brought to the surface one at a time, separated by purges. Because of the saturative reactions, each ALD cycle deposits a constant amount of material up to a monolayer, making film thickness control very simple. ALD of chalcogenides has focused mainly on sulfides, and the chemistries for selenide and tel luride depositions have been limited. Pnictides have a similar situation. The ALD chemistries for arsenides include only a few combinations of precursors, and antimonides are barely demon strated. This is why a new group of precursors was needed. The alkylsilyl non-metal precursors react very efficiently with metal halides in a dehalosilylation reaction. These types of reactions have now been utilized in both chalcogenide and pnictide thin film growth. In this thesis, several chalcogenide and pnictide ALD processes were studied in detail by uti lizing the appropriate alkylsilyl non-metal precursors. In general, typical ALD characteristics were found. Growth rates saturated with respect to precursor pulse lengths; film thicknesses increased linearly with the number of deposition cycles; and the films were stoichiometric with low impurity contents. Application wise, the ALD chalcogenide and pnictide films had the re quired properties. The phase of the phase change materials could be repeatably and quickly changed, and the thermoelectric films showed a proper response to a temperature gradient.
New Chemistry for the Growth of First-row Transition Metal Films by Atomic Layer Deposition
The stringent demands of microelectronic device fabrication favor the use of ALD for applications requiring conformal film growth with sub-nm thickness control. However, many existing ALD processes require high deposition temperatures, hazardous coreagents, or the use of plasma to facilitate film growth. These limitations can lead to the incorporation of contaminating elements, safety concerns for HVM, and loss of thickness control during the film growth process. Consequently, the research presented herein demonstrates new chemistry for the low-temperature thermal ALD of first-row transition metal films which meets the requisite criteria for integration into future microelectronic device fabrication processes. Chapter 1 offers a motivation for the research herein by outlining the challenges facing the continued miniaturization of microelectronic devices. Relevant examples of materials containing transition metal thin films are presented. Next, common techniques for vapor-phase film growth are introduced, including PVD, CVD, and ALD. Finally, the present status of first row transition metal precursors and vapor deposition processes is reviewed in detail. Chapter 2 introduces a class of bis(trimethylsilyl) six-membered rings as strongly reducing coreagents for ALD.347 Compounds 1 and 2 were used with TiCl4 for the growth of Ti metal films. The reaction is driven by the formation of strong Si-Cl bonds, affording ClMe3Si as a volatile byproduct with two equivalents of the resulting 8 π electron dianionic intermediate species coordinated to a Ti(IV) cation. Subsequent aromatization of these dianionic rings facilitates the reduction of Ti(IV) to Ti(0) by reducing the metal center by two electrons per ligand. Compound 2 was especially useful, supporting a growth rate of 0.06 Å/cycle within a temperature range of 110–240 °C. Films grown at < 180 °C were smooth by SEM and AFM analyses, while films grown at ≥ 180 °C were increasingly rough, with additional nanoparticulate growth on top of the films. All films readily oxidized upon exposure to air, producing a surface of TiO2 and a gradient layer of Ti suboxides.300,304,310 However, XPS analyses showed the definitive presence of Ti metal at the film/substrate interface. Importantly, the 3 keV argon ions used for sputtering are incapable of reducing Ti oxides to Ti metal, thus confirming reduction by a chemical process.300 Upon the basis of the reduction potential of toluene (E1/2 = −2.46 V), most metal ions in the periodic table should be reduced by the 2-methyl-1,4-cyclohexadienyl dianion,41 which results upon double desilylation of 1. This work constitutes the first report of a thermal Ti ALD process. Compound 2 was also used for the reduction of SbCl3 to Sb metal at 180 °C. After 1 min of sputtering, XPS analysis showed a film composition of 87.2% Sb as a mixture of Sb2O3 and Sb metal. Chapter 3 describes novel processes using 3 and formic acid for the ALD of high-purity Co metal films. Initially, a three-step approach, including 2 as a reducing coreagent, afforded 97.1% pure Co metal films at 180 °C. The discovery that 2 was unnecessary led to the development of a binary process with a growth rate of 0.95 Å/cycle within a 170–180 °C window. These films were very smooth by SEM and AFM analyses. Powder XRD confirmed the presence of Co metal, with an average crystallite size of 13.4 ± 3.0 nm. XPS analysis with continued sputtering resulted in ionizations that exactly matched the known values for Co metal after 2 min and a film composition consisting of 91.6% Co metal after 8 min. Films grown on Ru, Pd, Pt, and Cu substrates showed notably lower sheet resistivities compared to the bare substrates. Bulk resistivities of films grown on Ru from 165–220 °C were 13.4–19.0 μΩ∙cm, approaching that of bulk Co metal.312 Deposition data demonstrate that there is a small (15–16%) CVD component to the growth at 180 °C and also a nucleation period of ≤ 250 cycles for the initial nanoparticulate growth to coalesce into a continuous film. This CVD growth from the self decomposition of 3 may provide a seed layer for the ALD of Co metal. The approach described herein overcomes the limitations of previously-reported Co ALD processes, including low growth rates, 36,39 growth temperatures that are well above the precursor decomposition temperatures, 31,36,38,136–138 no demonstration of self-limited ALD growth, 143 and variable, high resistivities of the Co films. 136–138 Accordingly, three-step processes were subsequently explored for the growth of other first-row transition metal films using diazabutadienyl and alkoxide complexes with formic acid and 2 as coreagents. Chapter 4 explores the utility of 8–13 as ALD precursors that contain the redox non innocent 1,4-di-tert-butyl-1,3-diazabutadienyl ligand. The syntheses of these compounds employed a convenient metathesis approach, analogous to that reported for 3–7. 42 Proton NMR or magnetic moment data show the oxidation state of the ligand, and are reported for diamagnetic (9, 11) and paramagnetic (8, 10, 12–13) complexes, respectively. These compounds sublime at ≤ 125 °C/0.05 Torr with little or no residue. Compound 10 may be especially useful for ALD, as it has a fairly low melting point (135–137 °C) and a high thermal decomposition temperature (235 °C). A crystal structure for the novel 13 is also reported. Chapter 5 outlines processes for the ALD of Mn and Co borate films from 14 and 16, respectively, with ozone as the coreagent. These processes give distinct borate stoichiometries, demonstrating rare compositional control in ALD growth that is governed by the elements present in a single precursor. The 14/ozone process affords a growth rate of 0.18 Å/cycle within an ALD window of 300–350 °C. Films remained amorphous after annealing to 1100 °C under either an N2 or O2 atmosphere. While XPS analyses suggested a stoichiometry of MnBO2, TOF ERDA implied a more complex, oxygen-rich composition approximating Mn3(BO3)2. The data suggest that 14 chemisorbs on the surface of the growing film with an average loss of one Tp ligand per molecule of 14. Subsequent treatment with ozone then leads to Mn3(BO3)2 films. The analogous ALD process using 16/ozone affords a growth rate of 0.39 Å/cycle. XPS and TOF ERDA suggested a film stoichiometry of CoB2O4 that matched the 2:1 B/Co ratio of 16. The data imply that 16 physisorbs in a molecular fashion to the surface of the growing film, and is then efficiently transformed by ozone to CoB2O4. Films grown using 14 or 16 were non-conductive, and smooth by SEM and AFM analyses. These processes are the first examples of vapor-phase growth of first-row transition metal borate films. Film growth was also achieved using 15 or 17 with ozone at 325 °C. Finally, the thermal properties of 20–21 suggest that these compounds may be useful for ALD; crystal structures of both compounds are reported.
Nanometre-thick alumina coatings deposited by ALD on metals : a comparative electrochemical and surface analysis study of corrosion properties
In this work, nanometre-thick (10 to 50 nm) coatings were grown by atomic layer deposition (ALD) on copper and aluminium substrates for improvement of the corrosion protection. TMA and water were used as precursors for ALD deposition of alumina at 250°C. The corrosion protection properties were studied by combination of electrochemical (LSV and EIS) and surface analysis (ToF-SIMS depth profiling and surface imaging). Microscopy techniques (AFM and SEM) were used as additional methods. Using ToF-SIMS elemental depth profiling, three regions, the bulk coating region, the interfacial region and the substrate region were identified and characterized. Independent of the film thickness and the substrate material, the alumina coating had constant in depth stoichiometry. Carbonaceous and hydroxyl fragments were always present in the bulk of the coating, as a result of partially unreacted precursors. Chlorine was also detected in the coating due to the high sensitivity of ToF-SIMS, and its origin was trace (less than 1%) chlorine contamination of the TMA precursor. OH- , C- and Cl- ions profiles peaks at the extreme surface of the coating and at the coating/substrate interface were attributed to contamination from the ambient after and before the coating deposition. Hydroxyl contamination was always decreasing with increased deposited coating thickness, owing to the fact that increasing deposition time promotes the removal of hydroxyl fragments by completing the reactions of deposition. A lower hydroxyl level of the coating was linked to a higher density and a lower porosity confirmed with electrochemical tests. In the case of copper, phosphorus (from elctropolishing and pre-treatment) and sulphur (segregating from bulk copper) were other contaminants detected at the interface. For both aluminium and copper substrates, the coating/substrate interface exhibited the presence of an interfacial native/spurious oxide. In the case of copper, only traces of copper oxide were present and the oxide formed most likely a discontinuous layer. For the aluminium on the contrary, the oxide contribution to the interfacial region was noticeable and its composition, similar to the one of the ALD coating, complicated the interpretation of the depth profiles. The electrochemical analysis done in 0.5 M NaCl aqueous solution evidenced a substantial improvement of the corrosion properties of electropolished copper substrate coated with ALD alumina. This improvement was quantified using porosity calculations based on the comparison of anodic currents, polarization and charge transfer resistances and double layer capacitances obtained from LSV and EIS data, employing four different methods and leading to results with excellent agreement. Application of these methods was established based on the high dielectric properties of ALD alumina leading to the corrosion of the substrate only via residual pinholes and/or channel defects through the coating, connecting the substrate to the electrolyte, as evidenced by the same shape of LSV polarization curves for the bare and coated samples. The enhancement of polarization resistance and reduction of anodic current reached four orders of magnitude for the 50 nm coating, limiting the uncoated surface fraction to ~0.01%. The decrease of the measured porosity with increasing coating thickness was in agreement with the trend of hydroxyl contamination observed by ToF-SIMS. The low porosity also obtained for the thinner (10 nm) coating, less than 1%, confirmed ALD alumina as an excellent ultrathin coating for the corrosion protection of copper. EIS experiments done at OCP and adoption of a proper equivalent circuit model shed more light on the corrosion mechanisms. In spite of observing only one time constant for the coated electropolished copper samples, the results were fitted also with an equivalent circuit model including separate time constants for the coating and the substrate. Using such circuit model, significantly high Rpore values were obtained, indicating a significantly lower cross section area of the channel defects in the bulk of the coating in comparison with the interface where the coating is attached to the substrate. This difference was attributed to the fast trenching of the substrate where it is attached to the coating leading to the higher opening of the channel defects at the bottom where they meet the susbtrate. The study done in Chapter IV , on the effect of the interfacial copper oxide under the coating, confirmed the appropriate choice of a pre-treatment for the removal of the native oxide before the coating deposition done in Chapter III. Lower corrosion protection for the coating on a substrate without pre-treatment was attributed to the presence of higher amount of Cu(I) sites at the bottom of the channel defects, favouring oxygen reduction. Higher corrosion of the substrate led to higher dissolution of the coating both at the interface and in the bulk coating, confirmed by Rpore and Rct values. However an initial more defective growth of the coating on a substrate without pre-treatment was also supported by the higher OH- level in the bulk of the coating and higher C- level at the interface. More localized corrosion occured on the coated substrate without pre-treatment as shown by the detection of pits with ToF-SIMS, which was not the case for the pre-treated specimen. Modification of the interfacial oxide by pre-treatment of the copper substrate before ALD deposition was thus shown to have a positive effect on the corrosion resistance of the coated samples. Topographical alteration of the copper surface by annealing for further reduction of surface asperities for a better performance of the ALD coatings was studied in Chapter V. However, the surface preparation by annealing was shown to lead to poor adhesion properties of the coating. Smoothening of the substrate was implied from the ToF-SIMS profiles and confirmed from AFM images and related roughness calculations. Annealing was also effective in reducing the interfacial C- and Cl- contamination. However, the higher intensity of the CuO2 - and OH- ions on the annealed coated substrates suggested coating detachment for the pristine samples, which was further confirmed with electrochemical measurements as well as ToF-SIMS and SEM imaging on pristine samples. The anodic shift of corrosion potential and increase of cathodic Tafel slopes for annealed coated samples in comparison with the electropolished ones was attributed to the high exposure of interfacial copper oxide to the electrolyte for these samples, in agreement with the ToF-SIMS data. Apart from the initially high porosity values obtained from EIS, the significant increase of the porosity obtained from LSV denoted coating detachment in the electrolyte, which was further confirmed with SEM imaging and ToF-SIMS chemical mapping on polarized samples. Although on electropolished substrate the best performance was obtained for the thickest coating, it showed the worse performance on the annealed substrate. Apart from mechanical effects, the poor performance for the thickest coating was also attributed to higher local increase of pH for a thicker coating leading to enhancement of dissolution of alumina and delamination of the coating. In spite of high sealing property of ALD alumina on electropolished copper substrate, the studies presented in Chapter VI revealed its low durability for longer immersion times. Initial resistance and capacitance values measured after 30 min immersion revealed an increase of the coating porosity of one order of magnitude and a decrease of 9.69 × 10-4 nm.h -1 in thickness as a result of atmospheric corrosion. The decrease in coating thickness accelerated in the electrolyte to 0.9 nm.h -1 even though its porosity remained unchanged. Coating thickness decrease was confirmed from ToF-SIMS depth profiling and the calculated value was in good agreement with EIS. The absence of marked change in the coating matrix and no notable corrosion of the substrate observed on ToF-SIMS depth profiles were in agreement with unchanged porosity calculated from EIS. Internodular (between two adjacant nodules) preferential dissolution of the coating at nanometric scale was revealed and measured from AFM images. The study of ALD alumina on aluminium substrate presented in the last chapter showed the successful growth of the coating also on Al substrate. Investigation of its corrosion properties revealed significant improvement of the corrosion protection. Lower porosities were obtained for 10 and 20 nm coatings on Al susbtrate than on copper, implying a better coating performance on Al substrate. The significant decrease of the passive current for all coating thicknesses demonstrated the good sealing property, however 10 nm did not show sufficient barrier properties to increase the pitting potential. Considering the similar porosity obtained for the 20 and 50 nm coatings, and the increase of the pitting potential in both cases (slightly higher for the latter one), and considering the cathodic shift of the corrosion potential for the 50 nm coating, 20 nm seemed to be the most appropriate choice. Therefore, the best coating performance was obtained with a lower coating thickness on Al than on copper, which is considered highly beneficial. The long delay between the substrate preparation and the coating deposition in addition to the high roughness of the Al substrate in comparison with the Cu substrate, complicated the interpretation of EIS results coming from the 3D distribution of time constants in the interfacial oxide. The present thesis work was a fundamental research on the growth of ALD alumina on pure copper and aluminium and the corrosion protection on these two metals. The satisfactory results obtained on electropolished copper and polished aluminium, confirm ALD alumina as a promising candidate for corrosion protection of Al-Cu alloys. Regarding the excellent sealing properties of ALD alumina, it is proposed in combination with more chemically stable ALD coatings in mixture and laminates for corrosion protection of high precision devices where Al and Cu are used. Future perspective of the present study would be the investigation of corrosion protection of ALD alumina on Al-Cu alloys and in combination with more chemically stable ALD coatings, such as TiO2 or Ta2O5.
Modification of Oxide Surfaces with Functional Organic Molecules, Nanoparticles, and Hetero-Oxide Layers
The research work described in this thesis is concerned with the modification of oxide surfaces, as reflected by its title. The surfaces and their modification have been studied using a range of experimental surface characterization tools, in particular x-ray photoelectron spectroscopy (XPS), fluorescence microscopy, scanning electron microscopy, atomic force microscopy, and scanning tunneling microscopy. A large part of the thesis is related to the modification of oxide or metal surfaces with nanoparticles. In particular, three different immobilization schemes for the coupling of molecularly imprinted polymer (MIP) nanoparticles to silicon oxide (SiO2 ) and gold surfaces were designed and characterized at every step. The first method reports the immobilization of MIPs using a photo coupling agent in combination with an aminosilane compound. The second method explores an epoxysilane-based coupling agent to directly anchor the nucleophilic core-shell MIP nanoparticle to the surface. Both methods were proven to be non-destructive towards the specific binding sites of the MIP nanoparticles. The third scheme offers the immobilization of nucleophilic core-shell nanoparticles on model gold surfaces using self-assembled monolayers of 11-mercaptoundecanoic acid activated by carbodiimide/N-hydroxysuccinimide. All three coupling methods are quite versatile and can be used in biosensors to couple functional nano-objects with transducer surfaces. In addition to these investigation directly aimed at the immobilization of nanopartciles, more fundamentally oriented studies were carried out on the modification of the rutile TiO2 (110) surface with silane molecules to obtain a detailed understanding of adsorption mechanism and geometry of these silanes. The deposition of a different type of nanopartciles, block copolymer reverse micelles loaded gold nanoparticles, on a titanium dioxide surface was tested using electrospray deposition. The study demonstrates that electrospray deposition is a viable method for depositing metal single-size metal nanoparticles onto a surface in vacuum, thereby retaining the clean vacuum conditions. Furthermore, it was shown that the removal of the block copolymer shell after deposition can be achieved both by atomic oxygen and an oxygen plasma, with the atomic oxygen being somewhat more efficient. Overall, it was demonstrated that a TiO2 surface decorated with narrow sized gold nanoparticles could be created, a result of importance in the catalysis domain. The last part of the thesis is concerned with the true in-situ investigation of growth of hetero-oxide layers on oxide surfaces from metal precursors. Tetraethyl orthosilicate (TEOS) was used as precursor for the chemical vapor deposition of silicon oxide on rutile TiO2 (110). The growth was monitored in real time using ambient pressure XPS (APXPS), which revealed the dissociative adsorption with the formation of new species in the presence of a TEOS gas phase reservoir. Annealing results in the formation of SiO2 and of a mixed titanium/silicon oxide. Furthermore, tetrakis(dimethylamino)titanium was employed in the atomic layer deposition (ALD) of TiO2 on RuO2 . The APXPS results showed evidence was for side reactions beyond the idealized scheme of ALD.
Modification of carbon materials for catalyst applications
Sustainable methods to produce chemicals and energy are widely studied and the use of catalysts is notable as a means to make processes more efficient and selective. Carbon materials have many properties that can be utilized in catalyst applications. In this thesis, carbon was studied as a catalyst material and different carbon catalyst preparation methods were applied. The prepared catalysts were tested in xylose dehydration and alcohol electrochemical oxidation reactions. Cinnamaldehyde hydrogenation was used as a model reaction for characterization of part of the prepared catalysts. Carbon materials can act as catalysts without any metals if the surface contains suitable heteroatoms. Functionalization of carbon surfaces by oxidation treatment was used to create these different type oxygen- and sulphur-containing acidic and basic sites on the surface. The carbon materials were used as catalyst supports and tested as catalysts for xylose dehydration using water as a solvent. Carbon was found to be a selective and stable catalyst towards furfural formation. Three different methods for preparing carbon supported Pd, Pt, and PtCo metal catalysts were tested: the traditionally used dry and wet impregnation methods with liquid precursors and the less commonly used gas-phase deposition method based on atomic layer deposition (ALD). The ALD based preparation method was found to lead to catalysts with the highest metal dispersion and smallest metal particles with a narrow metal particle size distribution. Mono- and bi-metallic catalysts were prepared by ALD and these catalysts were tested for electrochemical oxidation of alcohols. Mono-metallic ALD-prepared Pd catalysts gave higher current densities compared to similar commercial Pd fuel cell catalysts providing the possibility to lower fuel cell catalyst costs, as the same activity is obtained with lower metal loadings. With bi-metallic PtCo catalysts, the metal growth mode on the catalyst support was studied. Metal growth on the surface was found to follow mainly the island growth mode where metals attach on the surface more easily if there already are metals on the surface. The stability of the catalyst in alcohol electrochemical oxidation could be modified by adjusting the preparation parameters: with varying order of precursor cycles in ALD, the catalyst deactivation rate was lowered.
Micromechanical characterization of ALD thin films
Atomic layer deposited (ALD) films have become essential for various microelectromechanical systems (MEMS) due to their excellent properties: ALD films are conformal, uniform, dense, and pin-hole free. The main requirement for any film to be applied in MEMS is to exhibit good mechanical properties. Good mechanical properties mean that film has low residual stress, high fracture and interfacial strengths, and known elastic properties under applied mechanical load. MEMS devices are often subjected to the environmental stress. Therefore, it is important to evaluate mechanical properties also after environmental stress conditions. In this doctoral dissertation, the mechanical properties of ALD thin films are evaluated by means of bulge and MEMS shaft-loaded techniques (SLT). Both techniques are very valuable because mechanical properties of thin films are extracted without influence of underlying substrate. The bulge method is a non-contact method, in which overpressure is applied to load free standing membrane until it fractures.In the MEMS SLT, the integrated shaft loads free standing membrane facilitating the extraction of mechanical properties.The developed technique is attractive for characterization mechanical properties of variable thin films due to offered repeatability, precision, and non-piercing nature (the premature fracture by sharp indenter tip is avoided). In this doctoral dissertation, MEMS SLT was employed, in addition, for quantitative and qualitative evaluation of interfacial strength between two thin films. A new method to study adhesion between extra thin films and various substrates was developed (when conventional scratch testing is not appropriate: when substrates or coatings break before the coating is delaminated). The solution was to embed micro-spheres into the coating. These spheres were laterally detached using microrobotic set-up. This approach facilitated the extraction of interfacial mechanical properties, such as critical load and critical stress needed for removal of a coating. This doctoral dissertation describes the mechanical properties of ALD Al2O3, Al2O3/TiO2 nanolaminates, AlxTiyOz mixed oxide and graphene/ALD Al2O3 composites. These materials are promising for MEMS as suspended membranes in thermal devices like bolometers, in chemical sensors like microhotplates and as windows in X-ray optics. The adhesion properties between sputtered films and ALD Al2O3 were measured with MEMS SLT. A new method with the lateral displacement of microspheres led to extraction of interfacial properties between ALD TiO2 and glass substrate. This information is important to prevent debonding events when fabricating or using MEMS structures.
MEMS-based electrochemical gas sensors and wafer-level methods
This thesis describes novel microelectromechanical system (MEMS) based electrochemical gas sensors and methods of fabrication. This thesis presents the research in two parts. In the first part, a method to handle a thin silicon wafer using an electrochemically active adhesive is described. Handling of a thin silicon wafer is an important issue in 3D-IC manufacturing where through silicon vias (TSVs) is an enabling technology. Thin silicon wafers are flexible and fragile, therefore difficult to handle. In addressing the need for a reliable solution, a method based on an electrochemically active adhesive was developed. In this method, an electrochemically active adhesive was diluted and spin coated on a 100 mm diameter silicon wafer (carrier wafer) on which another silicon wafer (device wafer) was bonded. Device wafer was subjected to post processing fabrication technique such as wafer thinning. Successful debonding of the device wafer was achieved by applying a voltage between the two wafers. In another part of the research, a fabrication process for developing a functional nanoporous material using atomic layer deposition is presented. In order to realize a nanoporous electrode, a nanoporous anodized aluminum oxide (AAO) substrate was used, which was functionalized with very thin layers (~ 10 nm) of platinum (Pt) and aluminum oxide (Al2O3) using atomic layer deposition. Nanoporous material when used as an electrode delivers high sensitivity due to the inherent high surface area and is potentially applicable in fuel cells and in electrochemical sensing. The second part of the thesis addresses the need for a high performance gas sensor that is applicable for asthma monitoring. Asthma is a disease related to the inflammation in the airways of the lungs and is characterized by the presence of nitric oxide gas in the exhaled breath. The gas concentration of above approximately 50 parts-per-billion indicates a likely presence of asthma. A MEMS based electrochemical gas sensor was successfully designed and developed to meet the stringent requirements needed for asthma detection. Furthermore, to enable a hand held asthma measuring instrument, a miniaturized sensor with integrated electrodes and liquid electrolyte was developed. The electrodes were assembled at a wafer-level to demonstrate the feasibility towards a high volume fabrication of the gas sensors. In addition, the designed amperometric gas sensor was successfully tested for hydrogen sulphide concentration, which is a bio marker for bad breath.
Interface Engineering in Inorganic-Absorber Nanostructured Solar Cells
The focus of this work is variants on the dye-sensitized solar cell (DSSC) that employ inorganic materials as the light absorber, replacing the organic dye molecules used in DSSCs. Such DSSC-inspired devices are emerging technologies in the broader class of thin film solar cells, and include quantum-dot sensitized solar cells (QDSSCs) and perovskites solar cells (PSCs). Quantum-dot sensitized solar cells employ semiconductor nanocrystals, or quantum dots, as the light absorber. The band gap of quantum dots varies with size, allowing for a tunable absorption onset in these devices, among other benefits. PSCs, in which the absorber is CH3NH3PbI3, or variants thereof, with the perovskites crystal structure, first attracted attention in 2012 and have shown an unprecedented rise in efficiency to current record values of 20.1%. QDSSCs and PSCs can be fabricated completely from solution processed materials that can be low-purity, contrasting favorably with the industrial standard, silicon solar cells, which require expensively-processed, high-purity silicon. This tolerance to defects is partially due to the nanostructured design of some PSCs and all QDSSCs, in which a nanostructured bulk heterojunction is formed between the electron-transport material, the absorber, and the hole-transport material. However, the high interfacial areas involved in such designs leads to high rates of interfacial recombination, causing losses in photocurrent, and limiting device efficiency. In this work, I will present methods to reduce interfacial recombination in these inorganic-absorber nanostructured solar cells though surface modifications. In QDSSCs, these include growing ultra-thin insulating metal oxide films by atomic layer deposition (ALD) at the interface and controlling of the nucleation and growth of the inorganic absorber. These studies provide insight into the working mechanisms of QDSSCs, through a combination of the highly-controlled nature of ALD, where films can be grown a single atomic layer at a time and an interface can be atomically engineered, X-ray absorption measurements of interfacial geometric and electronic structure, and detailed studies of the resulting solar cell performance. I will also detail the use of ALD to grow entire material layers in perovskites solar cells, both ALD TiO2 as the electron-transport material, and ALD NiOx as the hole-transport material. Despite their high efficiencies, PSCs are unstable and rapidly degrade when exposed to moisture or excessive heat. The use of ultra-conformal inorganic layers grown by ALD to cap the perovskites absorber, instead of the currently-employed organic layers, has the potential to improve the stability, and thus efficiency, of perovskites solar cells.
High Throughput Atomic Layer Deposition Processes: High Pressure Operations, New Reactor Designs, and Novel Metal Processing
MOUSA, MOATAZBELLAH MAHMOUD. High Throughput Atomic Layer Deposition Processes: High Pressure Operations, New Reactor Designs, and Novel Metal Processing. (Under the direction of Gregory N. Parsons). Atomic Layer Deposition (ALD) is a vapor phase nano-coating process that deposits very uniform and conformal thin film materials with sub-angstrom level thickness control on various substrates. These unique properties made ALD a platform technology for numerous products and applications. However, most of these applications are limited to the lab scale due to the low process throughput relative to the other deposition techniques, which hinders its industrial adoption. In addition to the low throughput, the process development for certain applications usually faces other obstacles, such as: a required new processing mode (e.g., batch vs continuous) or process conditions (e.g., low temperature), absence of an appropriate reactor design for a specific substrate and sometimes the lack of a suitable chemistry. This dissertation studies different aspects of ALD process development for prospect applications in the semiconductor, textiles, and battery industries, as well as novel organic inorganic hybrid materials. The investigation of a high pressure, low temperature ALD process for metal oxides deposition using multiple process chemistry revealed the vital importance of the gas velocity over the substrate to achieve fast depositions at these challenging processing conditions. Also in this work, two unique high throughput ALD reactor designs are reported. The first is a continuous roll-to-roll ALD reactor for ultra-fast coatings on porous, flexible substrates with very high surface area. While the second reactor is an ALD delivery head that allows for in loco ALD coatings that can be executed under ambient conditions (even outdoors) on large surfaces while still maintaining very high deposition rates. As a proof of concept, part of a parked automobile window was coated using the ALD delivery head. Another process development shown herein is the improvement achieved in the selective synthesis of organic-inorganic materials using an ALD based process called sequential vapor infiltration. Finally, the development of a new ALD chemistry for novel metal deposition is discussed and was used to deposit thin films of tin metal for the first time in literature using an ALD process. The various challenges addressed in this work for the development of different ALD processes help move ALD closer to widespread use and industrial integration.
Gas-phase Deposition of Thin Aluminium Oxide Films at Ambient Conditions
Formation of Organic-Inorganic Hybrid Materials by Sequential Vapor Infiltration
With the advance of technology, new challenges and new problems, raise the need for the new materials. Organic-inorganic hybrid materials aim to solve some of these problems by incorporation of the organic and inorganic components at very fine scales. Using sol-gel chemistry and metal organic frameworks, many functional hybrid materials have been introduced in the literature for long time. New techniques such as molecular layer deposition (MLD) and layer-by-layer (LbL) film formation have also been presented recently to meet new technological demands such as precise thickness control and conformality. Sequential vapor infiltration (SVI) is also one of the recent techniques that forms hybrid materials by heterogeneous reactions, taking place between a solid phase polymer and gas phase organometallic precursor. SVI is conducted in an atomic layer deposition (ALD) reactor, using common ALD precursors, has advantage of being a solvent free technique. However being a batch process, limits the technique in terms of high throughput production and detailed understanding of the mechanism is necessary in order to overcome this problem. To this day, studies on SVI mechanism are very limited and one of the aims of this work is to improve the understanding mechanism of SVI. In this work, process parameters of SVI, such as temperature, pressure, exposure conditions and different substrates has been studied. It has been found that temperature has a profound effect on the mechanism of SVI and this effect is attributed to the mechanism being a combination of diffusion and chemical reaction. At high temperatures in general low mass gain observed is an effect of quick barrier layer formation at the surface of the polymer, which prevents further diffusion of the prescursors. Pressure effect at low temperatures was also less pronounced comparing to high temperatures. Furthermore in this work SVI process was conducted at atmospheric pressure for the first time, showed promising results for roll-to-roll application of the process. It is also shown that, at atmospheric pressure reduced diffusivity of the precursor in the reactor chamber can enable effective patterning of SVI on the substrate. Effect of exposure conditions on SVI showed significant dependence on the substrate chemistry. SVI on polyethylene terephthalate (PET) substrates showed amount of the precursor in the reactor chamber, holding time, and number of cycles are all interrelated to each other. However, the reaction extent in polyamide 6 (PA6) substrates showed primary dependence on the amount of the precursor in the reactor. During the mechanistic SVI analysis on PET it is discovered that the optical properties of fibers changed by incorporation of alumina. PET shows weak photoluminescence due to UV light absorption by aromatic units on the backbone of the polymer. It is shown that SVI hybrid materials can intensify the photoluminescence intensity of the PET up to 13 times. This phenomenon further analyzed by internal quantum efficiency analysis which showed the efficiencies is increasing up to ~24% indicating not only the luminescence increases in the material but also the mobility of the charge carriers are also increased. Higher charge carrier mobility of a semiconductor material can also increase the photocatalytic activity of it. As a demonstration of the photocatalytic activity of hybrid materials, silver and gold particles were deposited onto SVI treated fabrics out of aqueous metal salt solutions. It is also presented that by controlling the light exposure of the substrate selective photoreduction of these particles is also possible, which is promising for flexible electronic applications. A detailed analysis of photoluminescence structure analysis showed that SVI mainly takes place in amorphous regions of the polymer and the increased emission is due to amorphous hybrid material. Thermal analysis of SVI treated PET fabrics revealed that temperature stability of the substrates are increased with hybrid materials formation.
Fabrication and characterization of graphene-based electronic devices
Evaluating dielectric thin film for next-generation DRAM capacitor using Al-doped TiO2
The optimized metal-insulator-metal (MIM) capacitor consisted with Al-doped TiO2 (ATO) and Ruth as dielectric and electrode, respectively. for next-generation dynamic random access memory (DRAM) device was investigated. First, the role of Al dopant in tutile-phased TiO2 films in the evaluation of the mechanism of leakage current reduction in ATO was studied in detail. The leakage current of the ATO film was strongly affected by the Al concentration at the interface between the ATO film and the Ruth electrode. The conduction band offset of the interface increased with the increase in the Al dopant concentration in the rutile 1102. which reduced the leakage current in the voltage region pertinent to the DRAM application. However. the Al doping in the anatase TiO2 did not notably increase the conduction band offset even with a higher Al concentration. The detailed analyses of the leakage conduction mechanism based on the quantum mechanical transfer-matrix method showed that Schottky emission and Fowler-Nordheim tunneling was the dominant leakage conduction mechanism in the lower and higher-voltage regions. respectively. The chemical analyses using X-ray photoelectron spectroscopy corroborated the electrical test results. Next, the effects of Pt and Ruth top electrodes on the electrical propenies of capacitors with ATO films were examined. The interface between top electrode and ATO was damaged during the sputtering process of the top electrode, resulting in the decrease in the dielectric constant. Post-metallization annealing at 400 "C was performed to mitigate the sputtering damage. During the post-metallization annealing. the ATO layer near the RuOgATO interface was welkerystallind because of the structural compatibility between Rut: and nude Tith while the ATO layer near the PdATO interface still exhibited an amorphouslike structure despite the same thickness of the duo films, therefore, the capacitors with Ruth top electrodes show higher capacitance compared to the capacitors with Pt top electrodes. Eventually., an extremely low equivalent oxide thickness of 0.17 um with low enough keine current density (<I a 104 Mani at 0.8 V) and physical thickness of 8.7 nm for the next-generation dynamic random access memory was achieved from AID films with Ruth top electrodes. Finally, the chemistry of Tith atomic layer deposition (ALD) on Ru or Ruth. which is one of the most promising electrode materials in DRAM capacitors, was studied in detail. A series of the Ru-related layers with compositions ranging from Ru to Ruth via Ruth fx: -1.12) was used as a bottom electrode for the ALD growth of TiO2 films. It was found that the growth per cycle of DO: at the initial growth stage was drastically increased on Ruth 1RuOgRu mixture) compared to Ru and Ruth. This is attributed to the drastic increase in the chemical activity of oxygen in the mixture film of Ruthltu. The catalytic decomposition of RuOr with the help of Ru in the film played the crucial role for the increase in the active oxygen. While Ruth and Ru mostly retained their structures during the AID of Tith or chemical etching using Os gas, the Ruth film, which was composed of 56% Ruth and 44% Ru. drastically changed its phase composition dud.. ph. ALD of Tith at 250 ° C and became almost Ru. Other chemical effects depending on the chemical composition and phase structure were also examined in detail.
Evaluating biocompatible barrier films as encapsulants of medical micro devices
Miniaturized medical devices are becoming increasingly adopted by doctors and patients because they enable new treatment and monitoring capabilities, minimally invasive surgery, improved portability and ease of use. Recent examples include micro pacemakers, micro cochlear implants and ex-situ micro glucose sensors. However, implantable micro devices employing packaging technologies other than metallic enclosures are yet to be seen. Physiological monitors such as in-situ pressure sensors and BioMEMS could profit significantly from advances in thin barrier films for corrosion protection of silicon micro devices. Coating films that stop the diffusion and permeation of harmful substances are necessary to protect both the patient and the micro device. Ceramic films deposited by chemical vapor deposition techniques are good candidates for this task due to their low permeability to gases, low chemical reactivity and high conformality. However, few studies are available about the corrosion protection offered by biocompatible coatings to microelectronic devices in representative biological environments.
Ten materials were selected in this thesis after a bibliographic study: Al2O3, BN, DLC, HfO2, SiC, SiN, SiO2, SiOC, TiO2 and ZnO. Ultra-thin films of these materials (5-100 nm) were deposited by plasma enhanced chemical vapor deposition (PECVD) or atomic layer deposition (ALD) on substrates commonly found in electronic micro devices: crystalline silicon, copper, tungsten nitride and polyimide. In vitro cytotoxicity tests and degradation tests were performed for several weeks at different temperatures in Phosphate Buffer Saline (PBS) and NaCl supplemented with 10% Fetal Bovine Serum (NaCl/FBS). Changes in thickness and chemical composition were monitored by VASE, XPS and time-of-flight secondary ion mass spectroscopy (TOF-SIMS). It was found that SiO2 and SiN films (generally used for protection in the microelectronics industry) are not stable in PBS and NaCl/FBS at 37°C, even though they act as good hermetic barriers. Al2O3 showed very good stability in saline solution and excellent behavior as gas barrier, but it was rapidly dissolved in NaCl/FBS. In contrast, films of DLC, SiOC and TiO2 showed very low chemical reactivity in both mediums. Finally, it was shown that multilayers of TiO2 on Al2O3 offer the best performance as hermetic and diffusion barriers for corrosion protection of silicon micro systems in saline environments.
Enhancing oxygen transport through Mixed-Ionic-and-Electronic-Conducting ceramic membranes
Ceramic membranes based on Mixed-Ionic-and-Electronic-Conducting (MIEC) oxides are capable of separating oxygen from air in the presence of an oxygen partialpressure gradient. These MIEC membranes show great promise for oxygen consuming industrial processes, such as the production of syngas from steam reforming of natural gas (SRM), as well as for electricity generation in Solid Oxide Fuel Cells (SOFC). For both applications, the overall performance is dictated by the rate of oxygen transport across the membrane. Oxygen transport across MIEC membranes is composed of a bulk oxygen-ion diffusion process and surface processes, such as surface reactions and adsorption/desorption of gaseous reactants/products. The main goal of this thesis was to determine which process is rate-limiting in order to significantly enhance the overall rate of oxygen transport in MIEC membrane systems. The rate-limiting step was determined by evaluating the total resistance to oxygen transfer, Rtot. Rtot is the sum of a bulk diffusion resistance in the membrane itself, Rb, and interfacial loss components, Rs. Rb is a function of the membrane’s ionic conductivity and thickness, while Rs arises primarily from slow surface-exchange kinetics that cause the P(O2) at the surfaces of the membrane to differ from the P(O2) in the adjacent gas phases. Rtot can be calculated from the Nernst potential across the membrane and the measured oxygen flux. The rate-limiting process can be determined by evaluating the relative contributions of the various losses, Rs and Rb, to Rtot. Using this method, this thesis demonstrates that for most membrane systems, Rs is the dominating factor. In the development of membrane systems with high oxygen transport rates, thin membranes with high ionic conductivities are required to achieve fast bulk oxygen-ion diffusion. However, as membrane thickness is decreased, surface reaction kinetics become more important in determining the overall transport rate. The two approaches to increase surface reaction kinetics and decrease Rs that were examined in this thesis involved modifying the surface microstructure, as well as adding both metallic (e.g. Pt) and oxide (e.g. CeO2, La0.8Sr0.2FeO3) catalysts to both membrane surfaces. These two approaches were investigated for single-phase MIEC membrane reactors (La0.9Ca0.1FeO3- δ), as well as composite membrane reactors composed of an electronic conductor (La0.8Sr- 0.2CrO3-δ) and an ionic conductor (YSZ). The use of catalysts and microstructure modifications to decrease interfacial losses is equally important for SOFCs. In this thesis, the electrochemical activity and microstructure of metallic catalysts formed by “ex-solving” metals from an oxide lattice, and oxide catalysts deposited by Atomic Layer Deposition (ALD) were investigated. It is shown that these methods for depositing catalysts resulted in very different effects on electrode performance when compared to the same catalysts deposited by wet impregnation. For example, when transition metals, such as Ni and Co, were “ex-solved” from a La0.8Sr0.2CrO3-δ anode lattice, these “ex-solved” metal particles not only exhibited great catalytic activity, they were also less prone to coking compared to their wet impregnated counterparts. On the cathode side, thin layers of various oxides (e.g. Al2O3, CeOx, SrO) that were deposited using ALD also exhibited drastically different electrochemical activity compared to their wet impregnated counterparts. It was determined that differences in electrochemical activity could be attributed to a difference in the oxide morphology, showing that a catalyst’s microstructure and morphology are very important in dictating its overall activity in SOFC electrodes
Electrodynamics of strongly disordered superconductors
Development of a thermal atomic layer deposition setup for nanoscale metal oxide depositions onto porous substrates
Development and study of metal-insulator-metal structure consisted of TiO2 deposited by Atomic Layer Deposition
Development and Applications of Oxide Thin Films using Atomic Layer Deposition and Prompt Inorganic Condensation
In the first part of this work, thin films of Al2O3 deposited via atomic layer deposition (ALD) are demonstrated to improve the thermal stability of cellulose nanocrystal (CNC) aerogels. ALD is a chemical vapor deposition (CVD) like method in which sequential precursor exposures and self-limited surface reactions produce a conformal thin film with precise thickness control. The conformal nature of ALD is well suited to coating the porous microstructure of aerogels. SEM micrographs of coating thickness depth profiles are shown to agree with trends predicted by precursor penetration models. Thermogravimetric analysis shows samples coated with ALD Al2O3 have increased decomposition temperatures In the second part of this work, ALD zinc tin oxide (ZTO) is used to demonstrate a technique for measuring the substrate inhibited growth in multicomponent and laminate ALD systems. The thickness control of ALD makes it attractive for multicomponent and laminate systems. However, the surface reactions of ALD mean that the first few cycles, while the film nucleates, may have a different growth per cycle (GPC) than when the film is growing on itself in a bulk growth regime. A model for the substrate inhibited ALD of ZTO is derived from two complementary sets of laminates. The thickness and composition predictions of our model are tested against the bulk GPC of ZnO and SnO2.
In the final part of this work, prompt inorganic condensation (PIC) is explored as a potentially more environmentally friendly alternative to ALD for planar thin film applications. Whereas ALD requires expensive vacuum systems and has low precursor utilization, solution based methods, such as PIC, allow atmospheric processing and precursor recycling. The water based PIC solutions use nitrate counter ions which evaporate at low temperatures. Combined with the low energy required to convert the hydroxide precursor clusters into an oxide film makes PIC a promising low temperature route to dense solution processed thin films. The dielectric performance of PIC Al2O3 is shown to be comparable to ALD Al2O3 films on Si though a large interfacial SiO2 layer is found to be dominating the behavior of the PIC films. This interfacial layer is shown to form very quickly (≤ 2 min) at low temperatures (≤ 50°C). This low temperature interfacial oxide growth could be a benefit in passivating solar cells.
CMOS Integrated Optics: Studies on Submicron Waveguide Mode Properties and Devices
Charge Storage in Thin Films of Cation-Incorporated Manganese Dioxide
Of the many known stoichiometries and crystal phases of manganese oxide, a select few have been found to have remarkable properties for electrochemical charge storage. Among these are hollandite alpha -MnO2 and spinel lambda-MnO2, which are studied in this work. Alpha-MnO2 has been observed to have a high electrochemical charge storage capacity with incredible rate capability and cycle lifetime in aqueous alkali salt electrolytes. In these conditions, this material also exhibits the unique property of pseudocapacitance, meaning that the electrochemical behavior mimics the properties of a parallel-plate dielectric capacitor. However, the underlying mechanism for charge storage in alpha -MnO2, and the origins of pseudocapacitance are generally not understood. Conversely, lambda-MnO2 is a well-studied cathode for lithium ion batteries with a high capacity and rate for charge storage, which is known to degrade quickly, especially at elevated temperatures. In this work, we study both pseudocapacitive MnO2 and lambda-MnO2 using computational chemistry and experimental techniques. Computationally, the charge storage properties of these two materials are framed within a band-diagram and electronic structure framework to elucidate the effect of physical properties such as band gap, work function, point of zero charge, and pH on charge storage. Experimentally, thicknesses up to 200 nm of MnO grown by atomic layer deposition (ALD) are converted by electrochemical treatment into pseudocapacitive NaMn4O8 and spinel LiMn2O4. By studying the electrochemical properties of pseudocapacitive NaMn4O8 and spinel LiMn2O4 at varying thicknesses, a more detailed mechanistic understanding for charge storage in each material is established. This powerful combination of theoretical and experimental techniques provides a detailed picture of charge storage in these materials, which can be extended to other electrochemical charge storage materials.
Characterisation of Structure and Corrosion Behavior of Co-28Cr-6Mo and Stainless Steel 316L Alloys Nanocoated by Atomic Layer Deposition for Medical Applications
Atomic Layer Etching of Metal Oxides and Atomic Layer Deposition of Metal Fluorides
Atomic layer deposition of zinc tin oxide buffer layers for Cu(In,Ga)Se2 solar cells
The aim of this thesis is to provide an in-depth investigation of zinc tin oxide, Zn1-xSnxOy or ZTO, grown by atomic layer deposition (ALD) as a buffer layer in Cu(In,Ga)Se2 (CIGS) solar cells. The thesis analyzes how changes in the ALD process influence the material properties of ZTO, and how these in turn affect the performance of CIGS solar cells. It is shown that ZTO grows uniformly and conformably on CIGS and that the interface between ZTO and CIGS is sharp with little or no interdiffusion between the layers. The band gap and conduction band energy level of ZTO are dependent both on the [Sn]/([Zn]+[Sn]) composition and on the deposition temperature. The influence by changes in composition is non-trivial, and the highest band gap and conduction band energy level are obtained at a [Sn]/ ([Zn]+[Sn]) composition of 0.2 at 120 °C. An increase in optical band gap is observed at decreasing deposition temperatures and is associated with quantum confinement effects caused by a decrease in crystallite size. The ability to change the conduction band energy level of ZTO enables the formation of suitable conduction band offsets between ZTO and CIGS with varying Ga-content. It is found that 15 nm thin ZTO buffer layers are sufficient to fabricate CIGS solar cells with conversion efficiencies up to 18.2 %. The JSC is in general 2 mA/cm2 higher, and the VOC 30 mV lower, for cells with the ZTO buffer layer as compared to cells with the traditional CdS buffer layer. In the end comparable efficiencies are obtained for the two different buffer layers. The gain in JSC for the ZTO buffer layer is associated with lower parasitic absorption in the UVblue region of the solar spectrum and it is shown that the JSC can be increased further by making changes to the other layers in the traditional CdS/i-ZnO/ZnO:Al window layer structure. The ZTO is highly resistive, and it is found that the shunt preventing i-ZnO layer can be omitted, which further increases the JSC. Moreover, an additional increase in JSC is obtained by replacing the sputtered ZnO:Al front contact with In2O3 deposited by ALD. The large gain in JSC for the ZTO/In2O3 window layer stack compensates for the lower VOC related to the ZTO buffer layer, and it is demonstrated that the ZTO/In2O3 window layer structure yields 0.6 % (absolute) higher conversion efficiency than the CdS/i-ZnO/ZnO:Al window layer structure. Keywords: CIGS; Solar cells; Thin film; Buffer layer; TCO; Window layer; Zinc tin oxide; ZTO; Indium oxide
Atomic Layer Deposition of Earth Abundant Electrocatalysts for the Oxygen Evolution Reaction
Due to its intermittent nature, large-scale adoption of solar energy requires new technological advancements to efficiently store and distribute energy. The photoelectrochemical (PEC) splitting of water is a promising way to capture solar energy and store it in the form of chemical bonds. Materials challenges have hampered the implementation of this technology; however, nanostructuring offers new avenues to improve the efficiency and stability of PEC devices. Fine control over the fabrication of the devices is needed, particularly when characterizing new structures. Atomic layer deposition (ALD) is a thin film fabrication technique that provides the needed atomic-scale control over film deposition. It consists of a series of alternating, saturated, self-limiting reactions that deposit up to a single monolayer of atoms at a time. We look at leveraging the advantages of ALD, a technique well known in the microelectronics industry, to address some of the most pressing issues in PEC water splitting. In particular, the focus of our studies is the development of catalysts to drive the oxygen evolution reaction (OER), a reaction typically associated with high overpotentials and sluggish kinetics. We focus on using ALD to manage charge transport limitations and enhance surface area to create high turnover frequency (TOF) catalysts made of earth-abundant materials. We explore the OER activity of first-row transition metal oxide catalysts deposited by ALD. Many semiconducting metal oxides are promising materials for OER catalysts because of their high stability and low cost. Charge transport, however, may mask the activity of the surface of these semiconducting catalysts. In a collaboration between theory and experiment, we explore the effect of charge transport limitations on the characterization of electrocatalysts, using TiO2 as a model material. We find that beyond a critical thickness of ~4 nm, charge transport limitations mask the activity of the catalyst. These findings are expanded to predict the critical thickness at which charge transport become limiting for other semiconducting metal oxides as well. We then explore Ti-Mn oxide mixtures using thin films fabricated by ALD because the activity of vi! ! this material system is sensitive to charge transport limitations. We deposit samples with thicknesses between 1.4 and 2.8 nm and characterize the impact of composition on the electrochemical activity of the Mn active sites. We find that the TOF of the Mn sites increases with decreasing Ti concentration, changing by approximately one order of magnitude. Increasing the thickness of the films is found to mask the activity of the surface. ALD, which allows for the formation of thin mixed-metal-oxide films that can minimize charge transport limitations, is shown to provide an excellent synthesis technique for the exploration of new catalysts. We also investigate known active transition metal oxide catalysts, exploring how to enhance their activity with higher surface area and through electronic effects. First, we study ALD-MnOx as an OER catalyst. We demonstrate that ALD-MnO is an active electrocatalyst for OER, comparable to the best MnOx OER catalysts. Using X-ray absorption spectroscopy, we show that ALD-MnO oxidizes under OER conditions to an active Mn3+/4+ oxide. A slight enhancement in activity is observed with annealing to Mn2O3, which can be attributed to an increase in surface area. Utilizing ALD’s ability to deposit conformal thin films, we deposit ALD-MnO on nanostructured substrates and observe more than a threefold increase in the amount of current density at a given overpotential due to the increase in surface area. Second, we study ALD-NiO as an OER catalyst. We use an Fe-rich electrolyte to activate the catalyst for OER, and compare it to catalysts tested in Fe-trace electrolyte. We find that while the sample tested in an Fe-rich electrolyte has a high TOF, the Fe appears to inhibit the restructuring of the catalyst that allows for higher surface area. Using a two-step electrolyte conditioning procedure, we are able to create NiOx-based catalysts with both high TOF and high surface area. Managing the effect of surface area is especially important when depositing dense, low surface area, oxide films by ALD. Integration of these catalysts into PEC devices will be discussed, with an emphasis on the role of stability, oxidation, and surface area in enhancing the OER activity for photoanodes.
Atomic Layer Deposition Mechanism of Silicon Dioxide and Silicon Nitride Thin Films with Promising Precursors Design
Atomic Layer Deposition Enabled Synthesis of Multiferroic Nanostructures
Atomic Layer Deposited Coatings for Corrosion Protection of Metals
A density functional theory study of alumina atomic layer deposition on alumina and silica
Understanding the CO Oxidation Reaction Mechanism over Supported Gold nanoparticle and Platanium Single-atom Catalysts
Ultrafine Pt, Pd Clusters and AgPd bimetallic Catalysts: Atomically-Precise Synthesis and Their Catlytic Performance
Towards the production of core-shell nanoparticles with fluidized bed ALD
Reducing particle size or material structure size to nanometer scale (10-9 m), can make the material properties, such as light absorption and electronic structure, change compared to the same materials at normal scale. This gives them properties that can make them suitable for the development of highly efficient and improved micro-electronics, sensor, medicine, batteries, catalysts and third generation solar cells. There are, however some challenges that need to be overcome in the development of nanoparticle-based devices. The first is protection of nanoparticles against corrosion and oxidation. This phenomenon is increased by the large surface area available for corrosion. Furthermore, when nanoparticles or nanostructures are used in electronic devices, low resistive electrical contacts should be made between electrodes and nanoparticles. The second challenge is, thus how to make electrical contacts without compromising the material’s nanostructure. This thesis deals with the development of a synthesis process for core-shell nanoparticles, existing of a core that is coated with a thin layer of material that is able to provide protection, or electrical contacts. The first chapter describes the electrical contact between titanium nitride (TiN), which is a metallically conductive material that is used as contact material in electronic devices, and cadmium sulfide (CdS), a II-IV semiconductor that is used in (second generation) thin film solar cells and to increase light absorption in Grätzel-type solar cells. The experiments show that indeed we can make a Ohmic contact between TiN and CdS, meaning that the contact resistance between the two materials is low and that current is not blocked by the contact. The use of thin coatings as protective layers is investigated by coating thin CdS films, which can be used as photo-catalyst in solar hydrogen production cells, with thin, inert titanium dioxide (TiO2) to protect the CdS from corrosion under influence of solar radiation. The goal of this research was to deposit a TiO2 layer that was thick enough to provide full protection against corrosion, yet thin enough to enable electrons to be transferred between the CdS electrode and the electrolyte. The TiO2 coating was deposited with Atomic Layer Deposition (ALD), a technique used to deposit extremely thin layers of material by letting two precursors (A and B) react on the surface of a substrate to form product C. The first step in this process is chemisorption of precursor A. This chemisorption reaction is self-limiting and stops whenever the complete substrate is covered with a monolayer of component A. After completion of pulse A, precursor B is fed to the reactor and reacts with component A to form component C and prepare the surface of the substrate for a new pulse of component A. By repeating this cycle coatings can be made atomic layer by atomic layer. The experiments with TiO2-coated CdS films in photoelectrochemical hydrogen production cells show that, even though the samples are coated with protective TiO2 layers, the CdS remains sensitive to photocorrosion. The photocorrosion mechanism is investigated with electrochemical measurements in which the photocurrent over time can be described with a model that strongly resembles the Johnson-Mehl-Avrami model for phase transitions in solids. Analysis of the experimental results with the model shows that the corrosion starts in small defects in the TiO2 coating and that the corrosion spreads mostly in lateral directions. The next step in the research was to deposit coatings on individual nanoparticles with a fluidized bed ALD reactor (FB-ALD) that was specially developed for this purpose. In this reactor, the nanoparticles are agitated by a constant flow of inert carrier gas. The ALD precursors, tetrakis-dimethylaminotitanium (TDMAT) and water, are added to the carrier gas and hence brought into contact with the nanoparticles and layer-by-layer form a TiO2 shell on the particles. In the design of the reactor that, is used for loose nanoparticles, care has been taken to make the reactor both safe and versatile in operation. Furthermore, the possibility of extensive monitoring of the reactor is provided. With this reactor, silica (SiO2) nanoparticles are coated with 1.6 nm TiO2 layers. The growth rate is 0.32 Å per ALD cycle and independent of precursor pulse time and exposure. Electron microscope analysis (TEM) tells us that particles have a core-shell structure in which the SiO2 core is coated by a homogenous TiO2 layer. To show that this deposition technique can also be used to deposit conductive coatings on nanoparticles, SiO2 nanoparticles have been coated with conductive TiN layers. In this case TDMAT and ammonia (NH3) were used as precursors. The growth rate of TiN showed the saturation plateau that is typical for ALD growth but depended on the amount of ALD cycles: more cycles led to a lower growth rate. This decline in growth rate can be attributed to the formation of reaction by-products that can adsorb on the particle surface and hence block the adsorption of precursor molecules. The TiN-coated nanoparticles did show good electrical conductivity, with a resistance that depended strongly on the deposition conditions. The results of this research are a step towards the use of FB-ALD in the synthesis of core shell nanoparticles, with batteries and nanostructured third generation solar cells as the most promising applications. Future research should focus on technological challenges of the FB-ALD technique itself and, on a fundamental level, on optimization of the core-shell structure. The fundamental questions relate to the electronic structure of the nanoparticles: the behavior of nanostructured materials can be fundamentally different from behavior of “normal materials”. Fundamental studies, based on calculations and simulations of electronic structure, can determine the ideal core-shell material combination for each application. The particles can be synthesized in a fluidized bed ALD reactor. In the further development of the FB-ALD technique, safety, with respect to the processing of loose nanoparticles, will be the most important aspect to be looked at, especially when dealing with (nano-) toxic materials and materials that are easily oxidized in air. This is mostly important for loading fresh particles and unloading of processed particles. The importance of a proper loading and unloading procedure has been demonstrated with the TiN-coated particles that spontaneously ignited when they came in contact with air. Another, more practical challenge is controlling nanoparticle agglomeration and maintaining a stable, homogeneously fluidized particle bed at large scale. Several techniques are available, besides the vibrating fluidized bed described in this thesis, to break agglomeraties and create an homogeneous fluidized bed at lab scale. Scale-up of these techniques should be investigated. Furthermore, the static head (pressure drop) of large scale fluidized beds is often higher than the desired absolute operating pressure of the ALD reaction. The influence of the relatively large pressure drop over the bed on fluidization homogeneity should be thoroughly investigated. Despite the technological challenges that come with scaling up of the technique, FB-ALD is a promising technique for the production of core-shell nanoparticles. The flexibility in materials selection, both for the core and the shell, and the homogeneity and quality of the coatings will provide a large advantage over other techniques.
Thin Films of TiO2 and Related Oxides by ALD/MLD:Tailoring of Transport Properties
The key for improving the performance of energy conversion devices is to develop new functional materials – a challenging task that often requires engineering of the material structures in nanoscale. This challenge can be met by employing atomic and molecular layer deposition (ALD and MLD) techniques that allow for fabrication of layered structures, doped and hybrid inorganic-organic materials in a conformal manner on nanostructured substrate surfaces. One interesting multifunctional material is TiO2 that has recently, in addition to its traditional use as a photocatalyst, arisen interest as a transparent conductor and a thermoelectric material for conversion of waste heat into electricity, particularly when doped with Nb. In this dissertation, first, an introductory background is presented regarding the properties of and requirements for the materials for energy applications relevant to this work. Second, a brief introduction to the experimental methods used and their application in this work is given. Third, the results of the experimental work communicated via the chemistry and physics journals of the research field are summarized. In the experimental part of this dissertation an ALD route employing TiCl4, Nb(OEt)5 and H2O as precursors for fabrication of Nb-doped TiO2 thin films was developed. Niobium was found to readily incorporate as pentavalent in anatase-structured films upon a reductive post deposition annealing treatment such that the materials could be identified as degenerate semiconductors with metal-like transport properties. Initial crystallinity in the as-deposited films heavily affected the final transport properties of the films; in the initially amorphous films the intra-grain properties were found to govern the electron transport, while any crystallinity present prior to the annealing resulted in films where grain boundaries substantially suppressed electron mobility. The Ti0.93Nb0.07O2 films deposited at 160-175 o C showed particularly promising transparent conducting oxide properties. In particular, the ALD precursors TiCl4 and H2O for TiO2 were combined with the MLD precursor hydroquinone in order to fabricate inorganic-organic superlattices. First, in the as deposited films the organic component was found to sensitize TiO2 to visible light – a fact that could potentially lead to applications in the fields of photocatalysis and solar cells. Second, post-deposition annealing enabled conversion of the as-deposited TiO2:HQ superlattice films into TiO2:C films, new type of inorganic-organic thin film structures where graphitic carbon layers were periodically confined between TiO2 layers. Remarkably, incoherent phonon boundary scattering enabled ultra-low thermal conductivities in both TiO2:HQ and TiO2:C superlattices, interesting for thermal barrier and thermoelectric applications.
Thin film synthesis of VO2 and VN by gas-solid reactions and atomic layer deposition
The vanadium-nitrogen system is less complicated compared to the vanadium oxygen system, since only three stable vanadium nitride phases exist. However, apart from reactive sputtering, the synthesis of pure VN thin films with a low re sistivity has proven to be a challenging task due to the ease of oxidation during processing. Nitridation of metallic V has been reported by a few research groups, showing the difficulty of forming nitrides instead of the more favorable vanadium oxides. CVD coatings are often characterized by high impurity levels, leading to high resistivity values, typically one or a few orders of magnitudes higher com pared to films prepared by reactive sputtering. Prior to this work, only one report had been published on ALD of VN from TDEAV precursor and NH3 , however, detailed information on the ALD growth characteristics and properties of the ALD grown films was not published. In this work, the same techniques as those used for the deposition of VO2 thin films (chapter 3) have been applied for the synthesis of low-resistive VN lay ers. The first method was a high-temperature nitridation of PVD grown metallic V films. For this method, it can be concluded that nitridation occurs already at temperatures around 600-700 ◦C, but higher temperatures of at least 900 ◦C, and high heating rates of 5 ◦C/s are required to prevent the formation of vanadium ox ides. These results are in correspondence with available literature. Low resistivity values down to 80 µΩ • cm were obtained, close to the reported bulk value of VN. Concerning the potential use of VN as copper diffusion barrier, it should be stated that the high-temperature nitridation process of V films is not suitable be cause of a few reasons. The most important one is the temperature restriction in BEOL processing, which is limited to approximately 400 to 500 ◦C. In addition, it is believed that for thin films on the order of a few nanometers, oxygen contam ination would be much more severe, leading to an increased resistivity. The second method involved low-temperature ALD from TEMAV and NH3 . The TEMAV precursor is perfectly suited for this purpose, since only V-N bonds are present in the molecule, without any oxygen atoms which might cause oxida tion. Although both thermal and plasma-enhanced ALD processes result in film growth, only films grown from NH3 plasma are characterized by a high purity level and a stoichiometry matching VN. Furthermore, a low resistivity of 200 µΩ • cm was achieved, which was further reduced down to 90 µΩ • cm by post-deposition annealing in a N2 -H2 gas mixture. Apart from silicon wafers, polymer foil was successfully coated as well with low-resistive VN layers at a deposition tempera ture of only 70 ◦C. Ultrathin VN layers, deposited by PE-ALD, show to be effective as copper diffusion barriers. By means of in-situ XRD, the thermal stability of a Cu film on Si was extended from 230 ◦C without barrier to 720 ◦C with barrier. The high oxidation resistance of VN was studied for the ALD films, with the aim of using VN as bottom electrode for switchable VO2 films. However, although the oxidation temperature at low oxygen partial pressures is above the crystalliza tion temperature of ALD VO2 films, a stack of a VN bottom electrode with crys talline VO2 (M1/R) on top was not obtained.
Thermochemical transformations in the heterogeneous system "magnesium hydrosilicate nanotubes – titanium tetrachloride and water vapours and hydrogen chloride"
In this work, structural and chemical transformations occurring during the synthesis of titanium oxide nanostructures on nanotubular magnesium hydrosilicate Mg3Si2O5(OH)fourby alternating its treatment with titanium tetrachloride and water vapors according to the method of molecular layering under various temperature-time conditions of preliminary annealing and modification, including as a result of the interaction of the matrix with hydrogen chloride, a by-product of molecular layering. Proposed model magnesium hydrosilicate at temperatures up to 500 °C, according to which the release of constitutional water occurs with the formation of coordinatively unsaturated centers (||Mgδ+, ||Oδ−) and the advancement of the reaction front from the outer surface to the axis of the nanotube as the temperature rises. During the subsequent treatment of nanotubes with titanium tetrachloride vapors, it interacts as with the initial hydroxyls of the matrix according to the proton substitution scheme with the formation of ||OnTiCl4 −n and the release of hydrogen chloride into the gas phase, and with centers (||Mgδ+, ||Oδ−), to thermal dehydroxylation nanotubes twenty which are added without evolution of gaseous products of the group (||MgCl, || OTiCl3). It has been shown that an increase in the chemisorption temperature from 150 to 200°C leads to an increase in the titanium content in the modified samples, which is due to the formation of new active centers on the surface as a result of the diffusion of protons and oxygen anions from the deep serpentine layers of the nanotube wall through defects in the crystal lattice. At 300 and 400 °C, along with isolated groups ||On TiCl4 −n crystalline particles of titanium dioxide are formed. It has been demonstrated that their formation is caused by the reaction of TiCl moleculesfourand titanium chloride groups with water molecules released from the matrix as a result of its chemical dehydroxylation under the action of hydrogen chloride, a by-product of titanium tetrachloride chemisorption. It has been established that as a result of repeated (up to four times) alternating treatment of chrysotile with titanium tetrachloride and water vapors in selected temperature conditions (annealing at 400°C, chemisorption at 150 and 200°C, hydrolysis at 400°C) on the surface of nanotubes that retain their morphology (and at 150 °C also the crystal structure), a chemically fixed X-ray amorphous titanium oxide layer of adjustable thickness is formed. In the course of further work, it is important to evaluate the chemical nature of the modifier and its concentration in hydrosilicate nanotubes for their properties in relation to the technology of sorbents, catalysts, sensors, composite materials, and other areas of modern solid-state materials science.
В работе исследованы структурно-химические превращения, протекающие в процессе синтеза титаноксидных наноструктур на нанотубулярном гидросиликате магния Mg3Si2O5(OH)4 путём его попеременной обработки парами тетрахлорида титана и воды по методу молекулярного наслаивания при различных температурно- временных режимах предварительного отжига и модифицирования, в том числе в результате взаимодействия матрицы с хлороводородом — побочным продуктом молекулярного наслаивания. Предложена модель термического дегидроксилирования нанотрубки гидросиликата магния при температурах до 500 °C, согласно которой выделение конституционной воды происходит с образованием координационно-ненасыщенных центров (||Mgδ+, ||Oδ−) и продвижением фронта реакции от наружной поверхности к оси нанотрубки по мере повышения температуры. При последующей обработке нанотрубок парами тетрахлорида титана он взаимодействует как с исходными гидроксилами матрицы по схеме замещения протона с образованием групп ||OnTiCl4 − n и выделением хлороводорода в газовую фазу, так и с центрами (||Mgδ+, ||Oδ−), к 20 которым присоединяются без выделения газообразных продуктов группы (||MgCl, ||OTiCl3). Показано, что повышение температуры хемосорбции от 150 до 200 °C приводит к росту содержания титана в модифицированных образцах, что обусловлено формированием на поверхности новых активных центров в результате диффузии протонов и анионов кислорода из глубинных серпентиновых слоёв стенки нанотрубки по дефектам кристаллической решётки. При 300 и 400 °C наряду с изолированными группами ||OnTiCl4 − n образуются кристаллические частицы диоксида титана. Продемонстрировано, что их образование вызвано реакцией молекул TiCl4 и титанхлоридных групп с молекулами воды, выделяющимися из матрицы в результате её химического дегидроксилирования под действием хлороводорода — побочного продукта хемосорбции тетрахлорида титана. Установлено, что в результате многократной (до четырёх раз) попеременной обработки хризотила парами тетрахлорида титана и воды в выбранных температурных режимах (отжиг при 400 °C, хемосорбция при 150 и 200 °С, гидролиз при 400 °С) на поверхности нанотрубок, сохраняющих свою морфологию (а при 150 °C — также и кристаллическую структуру), формируется химически закреплённый рентгеноаморфный титаноксидный слой регулируемой толщины. В ходе дальнейшей работы важно оценить химической природы модификатора и его концентрации в гидросиликатных нанотрубках на их свойства применительно к технологии сорбентов, катализаторов, сенсоров, композиционных материалов и другим областям современного твердотельного материаловедения.
The Design of Atomic Layer Deposition System and its Temperature Control Research based on Model Predictive Control
Study on Preparation and properties of MoSex and WS2 Thin Films
Study of Catalysts' Controlled Synthesis and Performance through Area Selective Atomic Layer Deposition
Research on Tapered Optical Fiber Probe and Wireless Sensing System
Reducing surface recombination in black silicon photovoltaic devices using atomic layer deposition
Surface recombination in silicon solar cells decreases the collection probability of charge carriers and can hence lower the cell efficiency significantly. The reduction of this detrimental effect is addressed in this work by passivating the surface with different atomic layer deposited (ALD) thin film coatings. It is shown that surface passivation with aluminum oxide (Al2O3) or hafnium oxide (HfO2) is dependent on the oxidant used in the ALD process. Higher deposition temperatures lead to better surface passivation with aluminum nitride (AlN) films where carrier lifetimes of more than 1 ms can be reached with additional corona charge. In general, all of the thin films studied here provide good surface passivation with low values for interface defect density. Surface passivation becomes even more important in the case of black silicon (b-Si), i.e. nanostructured silicon surface, where the large surface area results in high surface recombination velocity. Black silicon itself has gained much interested especially for photovoltaic applications due to its low surface reflectance on a wide spectral range and acceptance angle. However, the increase in the surface recombination has always hindered the application of b-Si e.g. in solar cells. This work presents that ALD Al2O3 can solve this issue by providing completely conformal coating and excellent passivation also on nanostructured surfaces. In addition to surface passivation, Al2O3 coating further reduces the reflectance leading to values less than 1 % on the whole spectral range relevant for solar cell operation. As good surface passivation is reached on b-Si, its applicability on different photovoltaic devices including two types of solar cells and a photodiode is demonstrated. First, it is shown that different emitter diffusion processes do not hinder the optical properties of black silicon and that excellent surface passivation is also reached on boron doped emitters using ALD Al2O3. This discovery is then applied in the fabrication of n-type front contact solar cells with b-Si and Al2O3 passivation on the front surface and an efficiency of 18.7 % is reached. Even higher efficiencies of 22.1 % are gained with back contact solar cells. This is so far the highest efficiency reached with black silicon solar cells. Finally, Al2O3 surface passivation and black silicon are applied on induced junction photodiodes and external quantum efficiency of 96 % is reached on the measured wavelength range of 250-950 nm. This proves that the use of b-Si and Al2O3 surface passivation is not limited only to solar cells but also other optoelectronic applications can benefit from it.
Rapid atomic layer deposition of sio2 thin films for high productivity
Silicon dioxide (SiO2) is one of the most widely used materials in the semiconductor industries. Its role includes use as gate dielectrics in metal oxide semiconductor fieldeffect transistors, dielectric layers in capacitors in dynamic random access memories, insulating layers between metal interconnects such as Al or Cu, and moisture barriers in organic light-emitting diodes and organic thinfilm transistors. There are several methods for forming SiO2 thin films, including thermal oxidation of Si, evaporation, chemical vapor deposition (CVD), plasma-enhanced CVD (PECVD), and atomic layer deposition (ALD). Among these, ALD has been highlighted as an ideal method for forming very conformal and ultrathin films in the continued scaling-down of semiconductor devices. ALD is a self-limiting technique, characterized by alternating exposure of the metal precursor and the reactant. However, the biggest hurdle for implementing ALD in semiconductor devices is its low growth per cycle (GPC), adding high costs for mass production. Much effort has therefore been made to increase the GPC of ALD SiO2, while maintaining good quality of the deposited films. Among them, D. Hausmann et al. reported rapid ALD (RALD) SiO2 growth using tris(tert-butoxy)silanol as the precursor, with the aid of trimethylaluminum (TMA) as a catalyst, achieving a GPC of ∼12 nm/cycle. In this case, it was noted that no oxidant gas was used for the growth, and it was argued that repeated insertions of silanol molecules into the Al-O bond led to the formation and subsequent cross-linking of siloxane polymers. Tris(tert-pentoxy) silanol (TPS) has also been used for RALD SiO2, with a GPC of ∼14 nm/cycle. These RALD processes have received much attention since self-limiting behavior is still maintained, while gaining a greater than 100-fold increase in terms of GPC. However, because extremely long pulses (10 - 110 sec) and purge times (10 - 600 sec) are needed for these silanol molecules, the actual growth per time do not fully satisfy the requirements of device fabrication. In this dissertation, study for productivity enhancement of RALD process by improving actual growth per time and for evaluating applicability of RALD SiO2 films as through-silicon via (TSV) insulating layer development were conducted. In the first part, a detailed re-examination of the TPS purge time was carried out to increase the actual growth per time for RALD SiO2. A short TPS purge time led to a decrease in the GPC of SiO2; this may be the result of consumption of TMA by reaction with water molecules remaining in the reaction chamber during insufficient purging. When a longer purge time is used, a decrease in GPC was observed, and this was attributed to the loss of surface hydroxyl groups, which act as chemisorption sites for TMA. Increasing the flow rate of Ar during the purge step enabled to obtain higher growth rate (about 2.4 times than normal purge) and the formation of high-quality SiO2 films in considerably shorter purge times. And O2 plasma step (10 - 30 sec) after a short TPS purge step (30 - 80 sec) was used instead of long TPS purge step (> 120 sec) in RALD process, which resulted in a increase (about 1.5 times than normal purge 120 sec) of GPC and improvement of etch resistance property (about 20% than no plasma process). Adoption of an O2 plasma step in RALD, it was revealed that O2 plasma changed unreacted or remained precursors (Si-CH3, CH3) to hydroxyl groups which can be a chemisorption sites for incoming TMA. In the second part, the experiments applied to various catalysts on RALD processes were conducted for evaluating the effect of catalysts on RALD process. Catalytic effect on RALD process originates from Lewis acid characteristic of each materials. Therefore it was reported that GPC of RALD process tended to be proportional to electronegativity related to Lewis acid strength. Improved GPC was observed in RALD process using Ga catalyst selected through considering the characteristic of catalyst materials. In the third part, experiments for evaluating applicability of RALD SiO2 films on TSV isolation process development were carried out. Conventional process for reducing leakage current occurred around the TSV electrode was in progress using PECVD. By replacing conventional PECVD process with RALD process, however, step coverage was much improved (~ 100%) in the deep via which had high aspect ratio. It also satisfied process development objective; high throughtput process at low temperature condition (< 300℃, ~12 nm/cycle) and I-V characteristic by manufacturing metal-oxidesemiconductor capacitor (MOSCAP) pattern (~ 3E-8A/cm2 at -3.3V). From this point of view, it is proposed that productivity of RALD process is high enough to apply for fabrication of semiconductor devices.
Process Optimization and Experimental Validation of Atomic Layer Deposition with Computational
Optimal Design and Experimental Verification of HgCdTe Infrared Focal Plane Arrays Detector
Novel Corrosion Protective Nanostructured Composite Coatings
In this study the preparation technology of GO and rGO nanomaterials and of their simple coatings, GO-PPy hybrid and rGO/3×(Al2O3/TiO2) composite coatings was elaborated and described, the coatings’ properties were investigated, and their performance to act as thin corrosion protective coatings was tested. The study was carried through in a complex way, using different thin film preparation techniques: spin-coating, electrochemical deposition, and atomic layer deposition, and a number of solid sample characterizations and testing methods available at both the Institute of Physics and the Institute of Chemistry of the University of Tartu were used. The extent of corrosion protective performance of the coatings before and after long-term immersion in salt solution was investigated through the measurement and determination of the open circuit potential, Tafel plots, voltamme try curves, electrochemical impedance, as well as by carrying through standard ASTM G48A salt test and long-time immersion in aqueous sodium chloride or potassium bromide solution, depending on the coating material and the substrate used. The main results and novelty of the studies presented in the thesis are as follows: Preparation of graphene oxide and reduced graphene oxide nanoplatelets, both as dispersions in water/polarized organic solvents and powders, us ing as raw material powder of natural graphite, and a modified mechano chemical method was introduced and exploited; Preparation technologies of thin GO and rGO simple coatings, GO-PPy hybrid and rGO/n×(Al2O3/TiO2) composite coatings were elaborated and exploited for coating AISI type 304 stainless steel and Ti-6Al-4V titanium alloy substrates. Spin coating was used for the preparation of the simple graphene based coatings, electrochemical deposition for the hybrid coating, and atomic layer deposition technique for the composite coating; The simple thin coatings of GO and rGO nanoplatelets exhibited a limited protection of the metallic substrates and can find usage in mild corrosive environments or for relatively short-term using. Nevertheless, the coat ings cannot protect the SS samples against the pitting corrosion in neutral salt solutions for a longer period; The hybrid GO-PPy coating on the SS substrate, with a thickness of ~ 10 µm, was the thickest one that was studied in this work, and it showed medium protection of the substrate, well withstanding a 72 h ASTM G48A standard immersion test. But after 144 h testing time cracks and openings were seen in the coating, which means that it had lost its protective character. For that reason, this type of coating could be used in medium corrosive environments and probably also in medicine for coat ing some implants and prostheses: the PPy is known as a biocompatible material, and the coating preparation technology allows to easily add into it drugs or anti-inflammatory impurities for better treatment of the patients during and after surgery. Unfortunately, this coating cannot be used on the surfaces exposed to hard mechanical contacts and/or wearing because of the low hardness and wearability of the material; The composite coating consisting of the rGO underlayer and the metal oxide laminate (3×(Al2O3/TiO2)) top layer prepared by the ALD method showed good corrosion inhibition properties, which were demonstrated by both the electrochemical measurements (increased pitting potential, decreased corrosion and passivation currents, and lowered coating poros ity) and the successful long-term salt solution immersion tests. It is important to point out that the laminate or the graphene layers alone could not protect the metal substrates against pitting corrosion; the possible rea sons are given and discussed in the thesis; Finally, three types of corrosion coatings developed and tested in this thesis showed different levels of corrosion inhibition and can be used in different applications. This allows us to declare that the application of the study results increases the lifetime and stability of metal parts and equipment made from these materials, helping to save materials and energy, and thus to develop a more sustainable society.
Nanostructured materials prepared by atomic layer deposition for catalysis and lithium-ion battery applications
Atomic/molecular layer deposition (ALD/MLD) has emerged as an important technique for depositing thin films in both scientific research and industrial applications. In this dissertation, ALD/MLD was used to create novel nanostructures for two different applications, catalysis and lithium-ion batteries. MLD was used to prepare ultra-thin dense hybrid organic/inorganic polymer films. Oxidizing the hybrid films removed the organic components and produced the desired nanoporous films. Both porous alumina and titania films can be prepared by such a way. A novel nanostructured catalyst (Pt/SiO2) with an ultra-thin porous alumina shell obtained from the thermal decomposition of an aluminium alkoxide film deposited by MLD for sizeselective reactions was developed. The molecular sieving capability of the porous metal oxide films was verified by examining the liquid-phase hydrogenation of n-hexene versus cis-cyclooctene. For lithium-ion battery cathodes, two different approaches are presented. Firstly, ultrathin and highly-conformal conductive CeO2 films were coated on LiMn2O4 particles using ALD process. The initial capacity of the 3 nm CeO2-coated sample showed 24% increment compared to the capacity of the uncoated one, and 96% and 95% of the initial capacity was retained after 1,000 cycles with 1C rate at room temperature (RT) and 55 °C, respectively. The study of ionic and electronic conductivities of the coated and uncoated materials helped explain the improved performance of CeO2 coated materials. Secondly, iron oxide films were deposited using ALD on LiMn1.5Ni0.5O4 particles for the synergetic effect of performance enhancing by iron doping and conformal iron oxide film coating. With an optimal film thickness of ~0.6 nm, the initial capacity improved by 25% at RT and by ~26% at 55 °C at 1C cycling rate. The synergy of doping of LiMn1.5Ni0.5O4 with Fe near surface combined with the conductive and protective nature of the optimal iron oxide film led to high capacity retention (~93% at RT and ~91% at 55 °C) even after 1,000 cycles at 1C cycling rate
In-situ Optical Characterization of Noble Metal Thin Film Deposition and Development of a High-performance Plasmonic Sensor
With ever-growing industry demand for more uniform and conductive metal or metal oxide thin film coatings, an improvement to the techniques that produce these materials must be done in parallel. Two techniques that have shown great utility in this regard are referred to as chemical vapour deposition (CVD) and atomic layer deposition (ALD). While both techniques offer highly modular reactor designs and robust precursor substrate chemistries (e.g., the benchmark Al2O3 process), many processes result in non uniformity issues, ultimately leading to poor device performance. One such challenging process has been the fabrication of high-purity and uniform noble metal thin films such as gold. Equally as challenging is the ability to characterize metal CVD and ALD processes when the metallic film is just beginning to nucleate. This “nucleation delay”, or induction process,is especially common in metal ALD processes and techniques such as ellipsometry lack sensitivity in the low-cycle regime of ALD (or pulsed CVD) processes. The present work addressed in this thesis introduces, for the first time, the use of tilted fiber Bragg grating (TFBG) sensors for accurate, real-time, and in-situ characterization of CVD and ALD processes for noble metals, but with a particular focus on gold due to its desirable optical and plasmonic properties. Through the use of orthogonally-polarized transverse electric (TE) and transverse magnetic (TM) resonance modes imposed by a boundary condition at the cladding-metal interface of the optical fiber, polarization dependent resonances excited by the TFBG are easily decoupled. It was found that for ultrathin thicknesses of gold films from CVD (~6-65 nm), the anisotropic property of these films made it non-trivial to characterize their effective optical properties such as the real component of the permittivity. Nevertheless, the TFBG introduces a new sensing platform to the ALD and CVD community for extremely sensitive in-situ process monitoring. We later also demonstrate thin film growth at low (
In situ synchrotron based fluorescence and scattering techniques: a study of quantum dot encapsulation by atomic layer deposition
The initial growth of HfO2 was studied by means of synchrotron based in situ x-ray fluorescence (XRF) and grazing incidence small angle x-ray scattering (GISAXS). HfO2 was deposited by atomic layer deposition (ALD) using TEMAH and H2O on both oxidized and H-terminated Si and Ge surfaces. XRF quantifies the amount of deposited material during each ALD cycle and shows an inhibition period on H-terminated substrates. No inhibition period is observed on oxidized substrates. The evolution of film roughness was monitored using GISAXS. A correlation is found between the inhibition period and the onset of surface roughness.
Growth kinetics study of gallium oxide and gallium nitride by using plasma enhanced atomic layer deposition
Graphene Implementation Study in Semiconductor Processing
Graphene, with its two-dimensional nature and unique properties, has for over a decade captured enormous interests in both industry and academia. This work tries to answer the question of what would happen to graphene when it is subjected to various processing conditions and how this would affect the graphene functionality. The focus is placed on its ability to withstand different thin-film deposition environments with regard to the implementation of graphene in two application areas: as a diffusion barrier and in electronic devices.
With single-layer graphene films grown in-house by means of chemical vapor deposition (CVD), four techniques among the well-established thin-film deposition methods are studied in detail: atomic layer deposition (ALD), evaporation, sputter-deposition and spray-deposition. And in this order, these methods span a large range of kinetic impact energies from low to high. Graphene is known to have a threshold displacement energy of 22 eV above which carbon atoms are ejected from the lattice. Thus, ALD and evaporation work with energies below this threshold, while sputtering and spraying may involve energies above. The quality of the graphene films undergone the various depositions is mainly evaluated using Raman spectroscopy.
Spray deposition of liquid alloy Ga-In-Sn is shown to require a stack of at least 4 layers of graphene in order to act as an effective barrier to the Ga diffusion after the harsh spray-processing. Sputter-deposition is found to benefit from low substrate temperature and high chamber pressure (thereby low kinetic impact energy) so as to avoid damaging the graphene. Reactive sputtering should be avoided. Evaporation is non-invasiveness with low kinetic impact energy and graphene can be subjected to repeated evaporation and removal steps without losing its integrity. With ALD, the effects on graphene are of different nature and they are investigated in the field-effect-transistor (FET) configuration. The ALD process for deposition of Al2O3 films is found to remove undesired dopants from the prior processing and the Al2O3 films are shown to protect the graphene channel from doping by oxygen. When the substrate is turned hydrophobic by chemical treatment prior to graphene transfer-deposition, a unipolar transistor behavior is obtained.
Graphene Hot-electron Transistors
Graphene base transistors (GBTs) have been, recently, proposed to overcome the intrinsic limitations of the graphene field effect transistors (GFETs) and exploit the graphene unique properties in high frequency (HF) applications. These devices utilize single layer graphene as the base material in the vertical hot-electron transistors. In an optimized GBT, the ultimate thinness of the graphene-base and its high conductivity, potentially, enable HF performance up to the THz region. This thesis presents an experimental investigation on the GBTs as well as integration process developments for the fabrication of graphene-based devices.
In this work, a full device fabrication and graphene integration process were designed with high CMOS compatibility considerations. To this aim, basic process modules, such as graphene transfer, deposition of materials on graphene, and formation of tunnel barriers, were developed and optimized. A PDMS-supporting graphene transfer process were introduced to facilitate the wet/dry wafer-scale transfer from metal substrate onto an arbitrarily substrate. In addition, dielectric deposition on graphene using atomic layer deposition (ALD) was investigated. These dielectric layers, mainly, served as the base-collector insulators in the fabricated GBTs. Moreover, the integration of silicon (Si) on the graphene surface was studied.
Using the developed fabrication process, the first proof of concept devices were demonstrated. These devices utilized 5 nm-thick silicon oxide (SiO2) and about 20 nm-thick aluminum oxide (Al2O3) as the emitter-base insulator (EBI) and base-collector insulator (BCI). The direct current (DC) functionality of these devices exhibited >104 on/off current ratios and a current transfer ratio of about 6%. The performance of these devices was limited by the non-optimized barrier parameters and device manufacturing technology.
The possibility to improve and optimize the GBT performance was demonstrated by applying different barrier optimization approaches. Comparing to the proof of concept devices, several orders of magnitude higher injection current density was achieved using a bilayer dielectric tunnel barrier. Utilizing the novel TmSiO/TiO2 (1 nm/6 nm) dielectric stack, this tunnel barrier prevents defect mediated tunneling and, simultaneously, promotes the Fowler-Nordheim tunneling (FNT) and step tunneling (ST). Furthermore, it was shown that Si/graphene Schottky junction can significantly improve the current gain by reducing the electron backscattering at the base-collector barrier. In this thesis, a maximum current transfer ratio of about 35% has been achieved.
Functionalization of nanomaterials by atomic layer deposition
Read interview with Dr. Fan Yang here: https://www.nanogune.eu/en/functionalization-nanomaterials-atomic-layer-deposition-phd-thesis-fan-yang
Atomic Layer Deposition (ALD) is a powerful technique for the coating of nanomaterials and their modification. The process is based on gas-solid reactions, where precursors are separately introduced in the gas phase and bound to the solid surface. Introduction of a precursor and a counter precursor in a cycle-by-cycle manner, finally leads to a controlled growth of the desired material. This special modus operandi leads to great advantages like high accuracy in thickness, non-insight growth and high uniformity compared to other coating methods like Chemical Vapor Deposition (CVD). Sometimes a modified ALD process, called vapor phase infiltration, is also performed, where a metal precursor is introduced to infiltrate soft materials. This often leads to significant alternation of those materials´ intrinsic properties including electrical, mechanical, optical or other properties. Both coating and infiltration through ALD technology has become more and more interesting for material science. This thesis studies fundamental aspects regarding the reaction mechanisms between precursors and functional groups that occur in the process, controlled nanoparticle growth and nanostructure fabrication by ALD. In the first part of this thesis, an ALD-based synthetic method to fabricate various ZnO-based nanostructures including 0D nanodots, 1D nanotubes and 2D nanosheets controlled by the choice of different templates is presented. For example, hydrophobic and hydrophilic molecules are self-assembled onto a substrate and used as template. ZnO nanodots are grown exclusively on the hydrophilic sites of the surface by ALD. The use of electrospun nanofibers or NaCl nanocubes as templates and their removal after growth of ZnO by ALD, result in 1D ZnO nanotubes or 2D ZnO nanosheets. This synthetic route through ALD offers new possibilities for easy synthesis of nanostructures, possibly with various application potentials. In the second part of the thesis, functionalization of carbon-based nanomaterials like graphene and carbon nanotubes by ALD is studied. The first example is describing ways towards defects management on graphene. For its high conductivity and surface area, graphene is a promising material to be used as electrodes in electrochemical applications like supercapacitors. But graphene often contains defects originating from the production process. Those defects often have negative effects on the electrochemical performance of graphene. RuO2 nanoparticles are selectively and controlledly deposited on those defect sites, which is enabled by the working principle of ALD. After replacing those defects with RuO2 nanoparticles, the capacitive performance of graphene including the specific capacitance and electrochemical stability are greatly enhanced. For the second example, carbon nanotubes are used. Carbon nanotubes are known for their high conductivity and electrocatalytic activity. ALD deposition of Co3O4 nanoparticles is applied for the functionalization of carbon nanotubes. The Co3O4/CNT composites exhibit excellent activity for the oxygen reduction reaction (ORR), showing great promise as an alternative for expensive platinum-based catalysts. A nitrogen doped carbon shell is further deposited to immobilize those nanoparticles. The final composite shows excellent reactivity as well as exceptional stability for the ORR. These two examples show that for nanoparticle deposition ALD shows great advantages over other techniques particularly for a uniform distribution in both position and size, and an accurate and simple control of the size and density of the deposited nanoparticles. It is expected that in future ALD will prove most powerful for depositing various functional nanoparticles, which will be of great interest for energy, catalysis or sensing applications. In the last part, fundamental aspects regarding interactions between ALD precursors and organic functional groups are studied. Three organic functional groups including –OH, –NH2 and –NO2 are chosen for the study of interaction with a typical ALD precursor trimethylaluminum (TMA). We found that the TMA precursor has strong affinity to the electron rich atoms of the functional group, where it binds first. Additional energy is needed for the activation of a reaction between methyl groups from TMA and H from the functional groups. The final state of the reaction seriously depends on this activation energy barrier. For –OH, TMA will chemisorb to the O and form stable Al-O bonds; for –NH2, TMA only adsorbs to the N site of –NH2 at normal conditions, and Al-N bond forms only when additional energy is provided; for –NO2, TMA only adsorbs to the O site and remains as such since there is no H to react with the methyl group of TMA. If TMA adsorbs to –NH2 or –NO2 groups, the intermediates will be immediately cleaved if exposed to humidity, since TMA will react with the –OH group of water from air. This understanding of the interaction strength between TMA and functional groups will certainly be very helpful for controlled ALD growth of organic-inorganic hybrid materials or infiltrations into soft materials. In conclusion, the research performed in this thesis is strongly related to the ALD technology. For all the examples, experimental and calculation results shown in this thesis, we want to convey the idea that ALD is a very promising technology for material science and development. It can be used not only as a thin film coating technique, but also a comprehensive tool for nanoparticle deposition, fabrication of various nanostructures, and sometimes for modification of soft materials. The fundamental understanding of the interaction mechanisms at a molecular level will certainly help us to optimize those processes, and more further towards controlled functionalization of materials.
Engineering Nanoscale Multiferroic Composites for Memory Applications with Atomic Layer Deposition of Pb(ZrxTi1-x)O3 Thin Films
This work focuses on the development of atomic layer deposition (ALD) for lead zirconate titanate, Pb(ZrxTi1-x)O3 (PZT). Leveraging the surface-reaction controlled process based on alternating self-limiting surface reactions, PZT can be synthesized not only with elemental precision to realize the desired composition (Zr/Ti = 52/48) but also with outstanding conformality. The latter enables the integration of PZT with a ferromagnetic phase to realize multiferroism (MF) and magnetoelectric (ME) effect. Since PZT is one of the best known ferroelectric and piezoelectric materials due the large displacements of the Pb ions at the morphotropic phase boundary, PZT based MF composites could lead to stronger ME coupling through strain coupling at the interface. Specifically, ALD PZT thin films were synthesized by using beta-diketonate metalorganic precursors Pb(TMHD)2, Zr(TMHD)4, and Ti(O.i-Pr)2(TMHD)2 and H2O. The number of local cycles and global cycles were regulated to achieve the desired stoichiometry and thickness, respectively. ALD of PZT was studied to obtain (100) textured PZT on Pt (111) oriented platinized silicon substrates. In order to attain a highly oriented PZT thin film, a (100) textured PbTiO3 seed layer was required because PZT orientation is governed by nucleation. MF nanocomposites were engineered using ALD PZT thin films to achieve controlled complex nanoscale structures, enabling porosity to be studied as a new additional parameter for nancomposite architectures to enhance ME effect. Specifically, 3-6 nm-thick ALD PZT thin films were deposited to uniformly coat the walls of mesoporous cobalt ferrite (CFO) template. The PZT/CFO nanocomposites were electrically poled ex-situ and the change in magnetic moment was measured. The inverse magnetoelectric coupling coefficient, α, was determined to be 85.6 Oe-cm/mV. The in-plane results show no significant change in magnetization (1–4%) as a function of electric field, which was expected due to the effect of substrate clamping. The out-of-plane magnetization showed that the mesoporous CFO coated with 3-nm-thick PZT film had a greater saturation magnetization change of 15% compared to 10% for the 6-nm-thick PZT film. This indicates that the flexibility in the partially filled pores enhances the ME coupling. Additionally, ALD PZT films were integrated between MgO and CoFeB layers to fabricate magnetic tunnel junctions (MTJ), which was the first work to demonstrate increased voltage controlled magnetic anisotropy (VCMA) effect in a complete MTJ stack using a high dielectric material within the tunnel barrier and exhibit sizeable tunneling magnetoresistance (TMR) at room temperature. The fabricated PZT MTJs with the MgO/PZT/MgO barrier demonstrated a VCMA coefficient which is ~40% higher (20 fJ/V-m) than MgO MTJs (14 fJ/V-m) and TMR of more than 50% at room temperature, comparable to that of the MgO MTJs. The enhanced VCMA coefficient and sizeable TMR makes PZT MTJs potential candidates for future voltage-controlled, ultralow-power magnetic random access memory devices. ALD enables the growth of conformal ultra-thin PZT films, which can then be integrated to engineer nanoscale multiferroic composites for various applications.
Development of Conducting Zn-based Wide Bandgap Materials by Atomic Layer Deposition
This thesis is focused on the development of conducting Zn-based wide bandgap binary compounds (oxide, nitride and sulphide) which can potentially be applied as transparent conducting materials in various fields of electronic and opto-electronic applications. Atomic Layer Deposition (ALD) technique is adopted to deposit the materials owing to its several advantages over other deposition techniques. The complete work represents a detailed study of the materials’ growth using in-situ as well as ex-situ measurement techniques and other exsitu characterizations to study the various properties of the materials. The work is initiated with the development of zinc oxide (ZnO), a very common oxide based transparent conductor, by ALD and an extensive study of its electrical properties. Here the work mainly concentrates on the detailed investigation of ALD grown ZnO with tunable conductivity. ZnO films are deposited on SiO2/Si and glass substrates by ALD using diethylzinc (DEZ) as the metal precursor and water (H2O) as the oxidant over a temperature range of 75°C to 225°C. The self-limiting behavior of ALD and the linear growth of the deposited films are demonstrated by in-situ quartz crystal microbalance (QCM) study. The as deposited crystalline ZnO films are found to be c-axis preferentially oriented with dense microstructures, homogeneous grain sizes and low surface roughness. The minimum resistivity of the order of 10-3 Ω-cm with carrier density ca. 1021 cm-3 is achieved for the ALD grown ZnO thin films. An increased resistivity is found on co-dosing of O3 with H2O. This offers a wide range of tunability in resistivity associated with high transparency thus making the material a potential candidate for electronic and optoelectronic device applications. Incorporation of Al as a standard dopant in ZnO thin films shows a comparable resistivity with the existing literature without any compromise with its transparency. The developed AZO films can be applied as an electron transport layer in CZTS thin film solar cells. The work is carried further to the development of zinc nitride by ALD using DEZ and ammonia (NH3) for the first time. The anion vacancy dependent conductivity and high transparency opens a new path for its application as a new transparent conducting material. Density Functional Theory (DFT) explains the atomistic reaction pathway of the ALD reaction mechanism. The ALD reaction mechanism is further validated by in-situ Fourier transformed Infrared (FTIR) spectroscopy study. The as deposited films are found to be polycrystalline with preferential orientation in the {321} direction. The as-grown zinc nitride films show n-type conductivity with carrier concentration in the order of 1018 cm−3. The Hall mobility and resistivity of the material is found to be ca. 4–6 cm2 V−1 s−1 and ca. 10−3 Ω cm respectively. The performance of the material is further investigated as channel layer in thin film transistor (TFT) devices. In the final lap of the work, zinc sulphide, a yet another Zn-based binary compound, is chosen as the host material for the development of new sulphide based transparent conducting materials. Al3+ and Cu+ are opted as the dopants to obtain the conductivity of ZnS thin films, as ZnS by itself is non-conducting in nature due to its highly stoichiometric nature without any anionic or cationic vacancy as found in other Zn-based materials. It is mentionworthy here that both Al doped ZnS and Cu doped ZnS is developed by ALD for the very first time by this work. For Al doping in ZnS by ALD, first aluminumsulfide deposition chemistry is developed by ALD using sequential exposures of trimethylaluminum (TMA) and hydrogen sulfide (H2S) in the temperature ranging from 100° – 200°C. A detailed study of the growth is done. It is found that the growth rate per ALD cycle is highly dependent on the purging time between the two precursors. Increased purge time results in higher growth rate. Surface limited chemistry during each ALD half cycle is studied by in-situ Fourier transformed infrared vibration spectroscopy thus understanding the reaction chemistry better. Using the aluminium sulfide and ZnS deposition chemistry, the incorporation of Al in ZnS is attempted at different substrate temperatures with different Al doping concentrations. The films are well crystalline with around 60-70% transparency. The resistivity of the asdeposited films is found to be of the order of ca. 104 – 105 Ω-cm. This value though relatively high with respect to the requirement for the application as transparent conducting materials, but is considerably lower than the parent ZnS. Thus the work moves toward the second approach, where Cu is incorporated in ZnS by the combination of individual ALD of ZnS and CuxS at 150°C. CuxS thin films are deposited using Cu(hfac)2 and H2S as the two ALD precursors at 150°C. The minimum resistivity of the order of ca. 10-3 Ω-cm with a high carrier concentration (ca. 1021 cm-3) is achieved for the Cu doped ZnS thin films by ALD. The film with the highest conductivity also shows > 70 % transparency for wavelengths > 430 nm and ~ 85 % transparency at 500 nm.
Atomic Layer Deposition of Transition Metal Binary Compounds for Energy Application
Atomic Layer Deposition of TiO2: Study Morphological, Structural and Optical and Comparison between Plasma and Thermal mode
Atomic layer deposition of several nano-thin films/nano-composite structures and their applications in microelectronics and energy storage devices
Atomic layer deposition of metal oxide thin films for Si heterojunction solar cells
Atomic Layer Deposition of Metal Oxide Thin Films for Si Heterojunction Solar Cells Within the field of crystalline silicon photovoltaics, the deposition technique of atomic layer deposition (ALD) is mostly known for the preparation of high-quality Al2O3-based surface passivation layers for homojunction solar cells. High-throughput ALD tools specially designed for this application are commercially available, enabling substantial gains in solar cell efficiency. Currently silicon heterojunction (SHJ) or passivating contact solar cells are receiving a lot of attention, mainly because such cells can yield even higher efficiencies and can potentially be made by straight-forward, lowtemperature processing. Whereas for the more conventional homojunction concepts thin films are only used for surface passivation and anti-reflection, heterojunction cells are truly thin-film powered devices: Thin films deposited on the silicon wafer provide all of the functionalities, such as surface passivation, selective extraction of carriers and lateral electrical conduction in the form of transparent conductive oxides (TCOs). In this dissertation, the use of ALD to prepare these functional thin films for these upcoming classes of solar cells has been explored. As described in chapter 3, ALD has been employed for the preparation of the TCO films for SHJ cells, which is conventionally done by sputter deposition. Using atomic layer deposited Al-doped zinc oxide (ZnO:Al), two key merits of ALD over conventional sputtering have been demonstrated. Firstly, whereas it is well-known that the harsh plasma conditions during sputter deposition lead to substrate damage, the absence of a plasma during thermal ALD ensures a high compatibility with the underlying sensitive thin films. Secondly, the use of so-called ALD supercycles has been shown to give an unprecedented level of control over the doping level and doping profile of the TCO. The ability to turn this ”knob” is of great interest: The doping level determines the fundamental trade-off between transparency and conductivity of the TCO. In addition, it has been experimentally shown that the interfacial doping level, which determines the work function of the TCO, is of strong influence on the junction properties. During the course of the project, it became clear that high-mobility hydrogen-doped indium oxide (In2O3:H), a TCO originally developed by sputtering, has enormous potential for heterojunction cells. In such high-mobility TCOs, electrons are able to move much more freely than in conventional Sn-doped In2O3 and doped ZnO. Therefore, the doping level required to achieve the desired level of conductivity is strongly reduced, 207 which mitigates optical losses in the infrared due to free carrier effects as found in the conventional TCOs. As such, high-mobility TCOs have proven to be crucial to obtain high short circuit density Jsc values exceeding 40 mA/cm2 for this class of solar cells. Within this thesis work, an ALD approach to prepare high-mobility hydrogen-doped indium oxide (In2O3:H) has been developed, as described in chapter 4. The process consists of the preparation of mostly amorphous In2O3:H, followed by crystallization at 150-200 oC, which results in polycrystalline In2O3:H with grains a few hundred nm in lateral size. Besides the low-temperature processing and the aforementioned merits of ALD over sputtering, the salient features of the developed ALD process are the record-high carrier mobility and low resistivity of 138 cm2/Vs and 0.27 mΩcm, respectively. In order to gain fundamental understanding for the reasons why this hydrogen-doped TCO works so well, the optoelectronic and structural properties of ALD In2O3:H and the change thereof upon crystallization have been scrutinized. As described in chapter 6, it has been found crucial to prepare the In2O3:H film at 100 oC, since at this temperature a very low density of crystallites is embedded in the otherwise amorphous film. Upon post-annealing grain growth proceeds isotropically from these crystallites without nucleation of additional crystallites. The absence of additional nucleation leads to a large final grain size and is attributed to the high hydrogen content in the films deposited at low temperatures. In addition, the doping mechanism and electron scattering in ALD In2O3:H have been studied, as reported on in chapter 5. Atomic hydrogen has been found to be an excellent dopant in this post-crystallized material: Although only 4 at.% of the embedded H acts as an active dopant, the inactive H has been found to not contribute to electron scattering, which is a strong advantage over the traditional Sn dopant. Ionized impurity from the H dopants and phonon scattering were found to be the only scattering mechanisms of relevance in the crystallized film, with a contribution of 66 % and 34 %, respectively. Since these scattering processes are unavoidable, the carrier mobility in the ALD In2O3:H is at its fundamental limit for its carrier density. The developed ALD In2O3:H has been implemented as the front TCO in a silicon heterojunction solar cell. A convincingly high short-circuit current density Jsc of 40.2 mA/cm2 was obtained, exceeding that of the ITO reference by 1.7 mA/cm2. In addition, evaporated molydenum oxide (MoOx) emerged during the project as a promising, highly transparent hole-selective contact. Initial reports showed that the performance of MoOx was highly thickness-dependent, which made ALD a very interesting candidate to prepare these MoOx films. Therefore, an ALD process for MoOx has been developed within this project, described in chapter 7. The ALD process allows for the preparation of MoOx over a wide temperature range of 50 - 350 oC. At deposition temperatures below 250oC amorphous material is obtained, whereas at higher temperatures a transition to polycrystalline growth has been observed which is accompanied 208 by a strong increase in the growth per cycle. Apart from a reasonable amount of embedded atomic H of 3-11 at. %, the films are of high purity and are slightly substoichiometric with an O/Mo ratio of 2.9. In chapter 8, the developed ALD MoOx has been implemented in a solar cell precursor together with a-Si:H and ALD In2O3:H. A very high level of passivation and optical incoupling have been obtained, as witnessed by excellent implied open-circuit voltage and simulated short-circuit current values of 717 mV and 41.7 mA/cm2, respectively. However, the carrier-selectivity of the ALD material was found to be not yet on par with its evaporated counterpart. This has been found to be due to a lower induced band bending by the ALD MoOx in comparison to the evaporated material, pointing to a lower work function for the ALD material. This lower work function is thought to originate from oxygen vacancies in the substoichiometric ALD MoOx. Therefore, future research focuses on the reduction of the oxygen vacancies in this ALD material. The experience gained within this project on the use of ALD for the preparation of passivation, carrier-selective and transparent conductive oxide layers for silicon solar cells has been culminated in a book chapter, which forms chapter 2 of this thesis. Finally, much of the work presented within this dissertation will be used and developed further within the recently started COMPASS project on passivating contacts for silicon solar cells.
Area Selective Atomic Layer Deposition of Metal Oxides on Metal-Dielectric Patterns
The downward scaling of devices in recent years and the trend toward increased 3D functionality have promoted fabrication challenges, as the process required to generate these structures faces progressively more difficult demands. The top-down fabrication of conventional lithographic patterning is becoming more challenging to scale in part because it consists of many steps that may result in misalignments when used for building 3D structures or multi-layer 2D structures. Selective deposition approaches to device fabrication have therefore gained increased interest as a way to provide direct, additive deposition of desired materials with a variety of thicknesses without the need for extra lithography steps. Due to the chemical specificity of atomic layer deposition (ALD) and its precise control over the thickness of the deposited film, ALD processes can be modified to achieve selective patterning over large areas. Selective deposition can be realized by manipulating, prior to deposition, surface functional groups according to a chosen pattern to either block or allow film growth as desired. In addition, ALD provides the benefit of conformality and uniformity, and hence is a widely-used deposition method in the fabrication of today’s electronic devices. Nano-patterning using area selective ALD (ASALD) can facilitate fabrication of electronic and sensing devices by enabling additive processing. 2D or 3D metal/dielectric patterns found in integrated circuits, such as in FinFET structures and interconnects, could also benefit from AS-ALD. AS-ALD, reported previously by several groups, requires improvements for the process to be compatible with current device fabrication goals. Various studies have achieved AS-ALD using methods such as relying on inherent selectivity differences between different surface materials or using an unreactive polymer film as a blocking layer in the regions where ALD is not desired. However it is more common that the surface of the substrate is chemically modified with self-assembled monolayers (SAMs) in the regions where ALD is not desired. These organic monolayer films form spontaneously on solid surfaces and are important in the fabrication of micro- and nanostructures. SAMs have also been used for studies of interfacial phenomena of thin films, chemical sensing and protection of metals against corrosion. Most previous studies of area selective ALD have achieved deposited thicknesses on the order of only a few nanometers and are focused on selective deposition of materials on dielectric patterns. In this work, we probe the thickness limits of area selective deposition of dielectric-on-dielectric by selectively depositing an organic SAM as the blocking layer on the metal parts of metal/dielectric (Cu/SiO2) patterns. We show that both alkanethiol and alkylphosphonic acid SAMs can prevent subsequent deposition of metal oxide dielectric films via ALD on copper. First we selectively deposit octadecylphosphonic acid (ODPA) SAMs for 48 hours on a Cu/SiO2 pattern and show selective deposition of ZnO on Si while Cu is blocked with ODPA. We show ODPA SAMs can prevent subsequent deposition of metal oxide dielectric films via ALD. X-ray photoelectron spectroscopy (XPS) and Auger electron spectroscopy (AES) confirm no growth of the metal oxide on the ODPAprotected Cu for up to 36 nm of metal oxide deposition, while ellipsometry and XPS results show metal oxide growth on the dielectric regions of the samples, i.e. SiO2. Next, we show that after the selectivity is eliminated, dielectric film deposited on Cu can be removed by electrochemical reduction of the Cu surface. In order to decrease the required deposition time for ODPA and improve the selective deposition limit for dielectric materials, we selectively deposit ODPA SAMs on a Cu/SiO2 pattern for a reduced deposition time. Subsequent ALD processes of dielectric material on the substrate results in poor or no selective deposition on the substrates. Then, we use a mild etchant to selectively remove the deposited dielectric film on Cu surface without affecting the film grown on neighboring SiO2. We thus show that using this method, short time deposition of ODPA is sufficient and a more than tenfold increase in selectivity can be achieved for deposition of different high-κ dielectric materials. Next, we demonstrate selective deposition of dielectrics on metal/dielectric patterns by protecting metal surfaces using alkanethiol blocking layers. We examine alkanethiol self-assembled monolayers (SAMs) with two different chain lengths deposited both in vapor and in solution and show that in both systems, thiols have the ability to block surfaces against dielectric deposition. We show that thiol molecules can displace Cu oxide, opening possibilities for easier sample preparation. A vapor deposited alkanethiol SAM is shown to be more effective than a solution deposited SAM in blocking ALD, even after only 30 seconds of exposure. We propose and test a fully integratable vapor approach for selective deposition, and show that it improves the film thickness for which selective deposition can be realized by at least 3 times. DDT SAMs were deposited as the blocking layer against ALD on Cu regions of Cu/SiO2 patterns. The process inserts a regeneration step for the blocking layer via re-dosing of the thiol molecule, allowing for improvement of the selectivity and resultant high quality material patterning.
The Study of Atomic Layer Deposition Technology in the Surface and Interface of Photoelectric Conversion Device
Surface Modification of Nanoparticles via Atomic Layer Deposition and its Applications
Sum-frequency generation study of the surface chemistry during atomic layer deposition
Atomic-layer deposition (ALD) is a state-of-the-art technique for the synthesis of ultrathin films. A key selling point of ALD is its unique capability to deposit highly uniform and conformal films with sub-nanometer thickness control. As such, ALD is an enabling step in the fabrication of nano-electronic com ponents in devices such as logic and memory chips. In the process of ALD, material is deposited by a sequence of two or more self-limiting surface reac tions. These self-limiting surface reactions rule the growth during ALD and lend the process many of its unique properties. A fundamental understanding of the growth mechanism of ALD is needed to keep up with the ever increasing requirements from industry. Therefore, in-situ analysis techniques capable of monitoring the surface chemistry during ALD are vital. In this dissertation, the surface chemistry of ALD was studied by broad band sum-frequency generation (BB-SFG) spectroscopy. BB-SFG spec troscopy originates from the field of surface science and probes the vibrational transitions of surface groups. It is uniquely suited to monitor the surface chem istry due to its inherent surface selectivity and sub-monolayer sensitivity. In this work, BB-SFG spectroscopy was used to study the surface chemistry dur ing ALD for the first time. A BB-SFG spectroscopy setup was designed and built. Several limitations and practical considerations were identified during this process. For example, the BB-SFG signals obtained from the surface groups during the in-situ studies were extremely weak. The weak BB-SFG signal led to the fundamental problem that the non-resonant contribution from the silicon substrate, normally negligible, was dominating the spectral response. This was mitigated by exploiting two phenomena: Firstly, the BB-SFG signals could be enhanced using an optical cavity. Secondly, this non-resonant signal could be suppressed, due to its short decay time, by carefully timing the probing pulses. Subsequently, the surface chemistry of the prototypical processes of ALD of Al2O3 and ALD of Pt were studied with BB-SFG spectroscopy. The well understood steady-state growth mechanism of Al2O3 ALD, using Al(CH3 )3 as precursor and H2O as co-reactant, served as a starting point for assessing the capabilities of BB-SFG spectroscopy. The – CH3 and – OH surface groups rul ing the surface chemistry of this process could be monitored during ALD with sub-monolayer sensitivity. Although many details of this ALD process have been studied, several open questions could still be addressed with BB-SFG spectroscopy. For example, the fundamental mechanism responsible for the reduced growth at low temperatures was not yet fully understood. In this work it was found that at low temperatures some of the – CH3 groups are no longer reactive towards H2O, i.e. these groups are persistent. These persistent – CH3 groups limit the precursor uptake and therefore the growth. The presence of persistent groups under certain conditions is expected to be more general. This was illustrated by others who, as a result of this work, showed that per sistent groups also play a key role in ALD of zinc-tin-oxide. Moreover, for the Al2O3 ALD process, several other fundamental aspects were addressed such as the temperature dependence of the absolute – CH3 coverage, the reaction kinetics, and the sticking probabilities of the precursor and co-reactant. Next, the surface chemistry during initial growth of ALD of Al2O3 was studied on a SiO2 and a H terminated Si(111) starting surface. The reactivity of the initial TMA half-cycle on the SiO2 surface was found to be a factor of 4 lower than during steady state growth. On the other hand, all subsequent half-cycles showed behavior similar to that during steady-state growth. On the H terminated Si(111) surface the reactivity of TMA was found to be a factor of 2 lower than during steady-state growth. These subtle differences are in agreement with the commonly observed trends of virtually immediate growth on these two starting surfaces. The ALD process of Pt, using MeCpPtMe3 as a precursor and O2 as a co reactant, is seen as a model system for noble-metal ALD. The growth of noble metals by ALD in general is not completely understood and several questions about the underlying reaction mechanism remain. For the Pt ALD process, for example, the species of the hydrocarbon present on the Pt surface was unclear. With BB-SFG spectroscopy, direct evidence was found for the presence of – CH3 groups on the Pt surface during ALD. Furthermore, evidence was found for dehydrogenation of the hydrocarbon groups on the catalytic Pt surface. This confirmed a hypothesis made in earlier work based upon an analysis of the gas-phase reaction products and the trends reported in the surface science literature pertaining to dehydrogenation of hydrocarbon species on Pt. In conclusion, several new detailed insights into the growth mechanism of ALD were obtained with BB-SFG spectroscopy. The inherent surface selectivity of BB-SFG spectroscopy proved to be very valuable in this work and directly led to the observation of the persistent – CH3 groups. It was also demonstrated that a range of ALD chemistries on substantially different substrates can be studied. As such, this work can contribute to the adoption of nonlinear vi brational spectroscopy as a more widely used analysis technique in the field of ALD. Furthermore, the new insight presented in this work will stimulate a discussion about some nuances and hidden complexities of film growth by ALD
Study of Electron Transfer Layers and Interfaces in Perovskite Solar Cells
Research on the Photoelectrochemical Water Spliting by Surface/Interface Modification and Device Fabrication of the Ferrous Oxides
Preparation and Characterization of Atomic Layer Deposited Nano-structured Transparent and Flexible Capacitors
Plasma-enhanced atomic layer deposition of transition metal phosphates
The work in this PhD thesis describes a new class of plasma-enhanced atomic layer deposition processes for the deposition of transition metal phosphates. They are all three-step pro cesses following the same basic structure, where a single cycle consists of the following three steps: 1. TMP plasma exposure 2. O2 plasma exposure 3. Metalorganic precursor vapor exposure The following reaction mechanism is proposed: 1. Creation of phosphate ester surface species through a plasma poly merization-like process. The created species are believed to be chem ically similar to TMP, but with some −O−CH3 groups replaced by −OH: PO(OCH3 )3 plasma −−−→ PO(OCH3 )2 (OH) (s) + 1 2 C2H4 (g) 2. Combustion of the remaining methyl ligands by the O2 plasma, con verting the species to (poly)phosphoric acids: PO(OCH3 )2 (OH) + 6 O • −−→ PO(OH)3 (s) + 2 CO2 (g) + 2 H2O (g) During steps 1 or 2, the species may also dehydrate, thereby cross linking phosphate groups by forming P−O−P bonds: PO(OH)3 + PO(OH)3 −−→ PO(OH)2−O−PO(OH)2 (s) + H2O (g) 3. The −OH sites on the (poly)phosphoric acid surface species react with the metalorganic precursor, yielding a metal (poly)phosphate by a proton exchange reaction: R1−(OH)x (s) + M−R2 (g) −−→ R1−OxM (s) + Hx−R2 (g) Here, M represents the metal with valency x, R1 represents the (poly)phosphate, and R2 represents the ligands of the organometal lic precursor. It is believed that this mechanism is generic, i.e. any metal phosphate can be deposited by choosing a suitable metal precursor. This was explic itly demonstrated for aluminum, zinc, iron, titanium, vanadium, cobalt, and nickel phosphate. Although the reaction proposed in step 3 implies that this metal precursor needs to be reactive towards −OH groups (i.e. it needs to react with water), experiments revealed that this was not neces sarily true: while the aluminium, zinc, titanium, and vanadium precur sors are indeed hydrolysed to their respective oxides when combined in an ALD process with water,[83, 122, 133, 156] this is generally not the case for the metallocene-type iron, cobalt, and nickel precursors.[157] It is therefore likely that the reaction in step 3 is in reality more complex and may be facilitated by extra reaction pathways which are enabled by the preceding and subsequent plasma exposures, i.e. by the presence of reactive radicals or by the plasma-assisted removal of the metal precursor ligands. In each case, it was found that the process also worked without the O2 plasma step, but this resulted in a lower deposition rate and more car bon impurities in the deposited material. The reason for this is easily understood from the proposed reaction mechanism: the presence of (un reactive) methyl groups hinders the attachment of the metal precursor and contributes to the carbon content.
Piezo- and Ferroelectric A+B5+O3 Thin Films
This thesis summarizes atomic layer deposition (ALD) of thin films of a set of alkali metal niobates and tantalates with technologically important physical properties. ALD of LiNbO3 is presented first, where we showcase the possibility of epitaxial integration of complex oxide thin films containing alkali metals. LiNbO3 is a high performance ferroelectric, and these properties are studied to show that ALD can be utilized to obtain highly oriented films with piezo- and ferroelectric activity. The thesis continues with investigating the feasibility of growing sodium- and potassium containing materials with ALD. Prior to the work leading to this thesis, no reports of Na/K-deposition by ALD have been available. Several precursors are screened for self-limiting growth under typical ALD-conditions, and two optimal precursors are used to carry out deposition of sodium- and potassium aluminate. These precursors, both alkali metal t-butoxides, offer the possibility to grow sodium- and potassium containing materials, with water as the co-reactant, at temperatures between 250 and 300 °C. Using the results from general deposition of Na/K-containing materials and the experience from LiNbO3- deposition, four alkali metal niobates and tantalates; NaNbO3, NaTaO3, KNbO3 and KTaO3, were deposited. These materials have interesting intrinsic properties, such as ferroelectricity (KNbO3) and photocatalytic activity (NaNbO3). More technologically interesting, however, are the solid solutions KxNa1-xNbO3 and KTaxNb1-xO3, which are desirable for their strong ferroelectric and electrooptical responses, respectively. Proof-of-concept on the intermixing of these solid solutions by ALD is presented, displaying remarkable compositional control and reproducibility. KxNa1-xNbO3 thin films are deposited for investigation of its electric properties, and piezoelectric activity is studied using piezoelectric force microscopy. The films are epitaxially integrated on a range of substrates, thereby controlling the orientation and direction of the polarity. Finally, some general notes on atomic layer deposition of alkali metal containing complex oxides are made, in light of what has been achieved in this work. Three main papers form the basis for this thesis. One on deposition of LiNbO3, a second on Na/K deposition and a third on alkali metal niobate/tantalate-deposition.
Organometallic chemistry of transition metal – group 13 complexes and metalorganic precursor synthesis for ALD cobalt oxide thin films
This cumulative thesis consists of two parts whereas Part 1 deals with the synthesis and characterization of novel organometallic complexes. On the other hand, Part 2 describes the synthesis of new cobalt precursors for the use in thin film deposition techniques (Part 2 chapter XY) as well as the development of a ALD process for the preparation of efficient cobalt-oxide thin film photocatalysts. The driving force for pursuing the first project based on pure organometallic chemistry, was the preparation of new organometallic complexes with unusual bonding situation and structural features. In Part 1 chapter 4 the use of reductive elimination as a tool for the preparation of new building blocks and precursors for metal-rich clusters is explored. These clusters bear potential for a wide range of applications including catalysis and medical application. In chapter 3 of Part 1 the focus lays on the preparation of stable open shell NiI species, which are extremely rare and the exploration of these compounds and in particular the documentation of reliable synthesis conditions can be of extreme usefulness for future studies. The second part of the thesis is much closer to application and was embedded in the Photocat-4G Network. The overall goal of this project was the preparation of thin film devices useful for the photocatalytic degradation of pollutants in water. As part of my thesis, new precursors were developed for this project and in close collaboration with the University of Helsinki, we worked on new atomic layer deposition processes for the preparation of spinel-cobaltoxide thin films, which is are promising photocatalytic materials. My role within this project was on the one hand the preparation of known (commercially unavailable) and novel precursor molecules for the thin film depositions, and additionally, I was during two academic stays at the university of Helsinki deeply involved in the film depositions as well as characterizations.
Optimization and application of quartz crystal microbalance measurement technique for the investigation and control of atomic layer deposition
Next generation thin film photovoltaics: study and application of surface modification and atomic layer deposition
Solar energy is the most abundant renewable energy resource and is compatible with both utility scale and distributed power applications. Silicon photovoltaics are well established and dominate the market today; however, as silicon technology approaches practical efficiency limitations, we must look toward the next generation of photovoltaic materials. Two promising candidates are quantum dots and metal halide perovskites that have advantages such as low-cost solution processing, a direct and tunable band gap with a high absorption coefficient, and tolerance to defects and impurities. These materials offer the potential to not only reduce the levelized cost of electricity through low-cost manufacturing, but also to increase efficiency through tandem or multi-junction architectures. However, improvements to the stability and efficiency of these devices are required for commercialization. The surfaces and interfaces are critically important to the recombination and charge transport properties that dictate the operation of these thin film devices. In this research, we work to better understand the effects of organic surface species and atomic layer deposition (ALD) processing applied to quantum dot and metal halide perovskite materials. The knowledge gained from these studies is applied to improve thin film photovoltaic devices. Herein, we demonstrate a method to fabricate a graded band structure in colloidal quantum dot photovoltaics through ligand dipole tuning. Proper choice of quantum dot surface ligands creates a favorable alignment between quantum dot layers in order to improve charge separation and device performance. We also present a study of tin oxide ALD on metal halide perovskite thin films and the effects of fullerene layers at the perovskite surface. A low-temperature ALD tin oxide method is developed that enables the sputtering of a transparent indium-tin-oxide electrode on wide-gap perovskite solar cells with high optical transmission in the infrared. This device architecture is shown to have impressive stability, passing the International Electrotechnical Commission (IEC) 61215 accelerated lifetime testing protocol applied to silicon modules. Furthermore, the semitransparent perovskite device is fabricated on top of an infrared-optimized silicon heterojunction solar cell to form a monolithic perovskite/silicon tandem device with a high open circuit voltage of 1.65 V and a certified solar conversion efficiency of 23.6 %, the highest reported monolithic tandem perovskite solar cell efficiency to date. The high photovoltage of this device is sufficient to drive photoelectrochemical water splitting, enabling the conversion of solar energy to chemical bonds for energy storage in the form of hydrogen gas. ALD TiO2 and polymer coatings were applied to demonstrate perovskite-based PEC device operation in aqueous electrolyte for 1 hour and an unassisted initial solar-to-hydrogen conversion efficiency of 4 %.
Nanoporous thin films made by atomic layer deposition and molecular layer deposition
Modeling of Atomic Layer Deposition on Nanoparticle Agglomerates
Nanoparticles are increasingly applied in a range of fields, such as electronics, catalysis, energy and medicine, due to their small sizes and consequent high surface-volume ratio. In many applications, it is attractive to coat the nanoparticles with a layer of different materials in order to gain new functionalities. For instance, a coated layer can modify the chemical properties of the nanoparticles, protect the core material resulting in increased stability, facilitate the biofunctionalization, etc. Atomic layer deposition (ALD) is a gas-phase technique that can form an ultrathin solid film on a range of substrates. It utilizes two self-limiting surface reactions applied in an alternating sequence. By controlling the number of applied cycles, the thickness of the coated layer can be controlled with nanometer precision. Several experimental reports in literature have shown that applying ALD to nanoparticles using a fluidized bed is a promising way of producing large quantities of coated nanoparticles. Fluidization is a gas-phase technique that can process large quantities of particles by suspending them in an upward gas stream. It provides good gas-solid mixing, scale-up potential, and allows continuous processing. However, due to the strong cohesive forces between particles, nanoparticles cluster into large agglomerates when fluidized. These agglomerates have a complex, hierarchi cal structure, which has been commonly described as fractal for their self-similarity under different length scales. During the ALD process, the precursors have to diffuse into such structures to reach the surface of inner particles. In this thesis we focus on the influence of nanoparticle agglomerate structures on the ALD coating process. We use numerical simulations as the main tool to study the ALD coating on different nanoparticle agglomerates, and we have developed theoreti cal models which predict the scaling of ALD coating time of nanoparticle agglomerates based on the fractal characteristics of these agglomerates. We first developed and implemented a new cut-cell method in conjunction with di rect simulation Monte Carlo (DSMC) method, which allows simulating rarefied gas flows that physically and chemically interact with immersed nanoparticles. We have validated this new method by computing the drag force on a (moving) sphere, and the results agree very well with analytical solutions found in literature. Using this new method, we have simulated ALD on fractal nanoparticle agglomer ates, consisting of up to 104 mono-sized nanoparticles. Our simulations account for a self-limiting ALD half cycle reaction, gas diffusion in the gas rarefied regime, and fully resolved fractal nanoparticle agglomerates. Based on these simulations, we studied the influence of the gas pressure, agglomerate size and fractal dimension on the overall coat ing time. We also developed a theoretical model for nanoparticle agglomerate ALD coating times, by deriving a generalized form of an earlier model from literature, which was originally proposed by Gordon and coworkers (2003) for ALD coating within a simple cylindrical hole or trench. Our model predicts the ALD coating time within fractal ag glomerates, with two model constants. By comparing the model predictions with our simulation results, we found good agreements in general, while some deviations are ob served for lower fractal dimensions. Based on this model, we took a step further to develop a closed form theory, show ing the scaling of the coating time, due to the interplay between Knudsen diffusion and self-limiting gas-surface reactions. This model takes three main features of a fractal ag glomerate as input, viz. its fractal dimension, its gyration radius and the diameter of the constituting nanoparticles. We identified four main time scales that contribute to the overall coating time, and came up with a regime map that teaches the scaling be havior of the coating time for different combinations of number of particle and fractal dimensions. We again validated this model with our simulation results and found good agreement for all the studied cases. Finally, we conclude this thesis with a summary of our main findings and a discus sion of how our findings can be of use for the future research
Low-temperature thermal and plasma-enhanced atomic layer deposition of metal oxide thin films
Atomic layer deposition (ALD) is a method for thin film fabrication with atomic level precision. This thesis focuses on low-temperature thermal and plasmaenhanced ALD and presents results on thin film growth by these techniques with examples of common ALD materials: Al2O3, ZnO and TiO2. As an example of limitations of the thermal ALD the nucleation and growth of Al2O3 and ZnO films on different grades of poly(methyl methacrylate) (PMMA) are presented, showing that the initiation of the growth is strongly dependent on both the deposited material and the substrate. A potential application of the ALD ZnO films in polymer surface functionalization is demonstrated by changing in the surface wettability by means of UV-illumination. To overcome the nucleation delay in thermal ALD, room-temperature PEALD of ZnO films was demonstrated. It is shown that the growth and properties of the films depend on the PEALD reactor configuration and the plasma conditions therein. The plasma species interactions shown to be beneficial to the film growth were observed to damage the polymer substrates, the severeness depending on the polymer material. The last part of this thesis describes plasma mode transitions in capacitively- and inductively-coupled plasmas, that are typically used in PEALD processing. In addition to the mode transition induced changes in the plasma parameters, the contribution of the different plasma species to the growth and properties of ZnO and TiO2 films are demonstrated and discussed.
Local chemical transformations on the surface of silicon in the process of synthesis of phosphorus and titanium-containing systems by the method of molecular layering
NOTES: full Russian thesis available on “Link to external PDF”. English + Russian summary available here by clicking the title or “read thesis”.
Abstract:
1. Quantum-chemical models of phosphorus-containing structures have been constructed, formed on the surface of silica during its interaction with POCl vapors3, structural stresses were estimated during the formation of new functional groups and the possibility of their identification in the IR spectra due to the absorption band in the region of 1000 cm was shown.-one, referred to the stretching vibrations of the Si-OP bond. 2. Quantum-chemical calculations have shown that at the stage of chemical grafting element-containing structures, the process of nucleophilic substitution of silanols can make a significant contribution to the coating composition only at temperatures above 873 K. The influence of temperature and concentration factors on the composition of phosphoruscontaining silicas is shown. 3. With the involvement of quantum chemical approaches, a comparative analysis of the features of the formation of a two-component monolayer phosphorus-titanium oxide coating on the surface of silica upon successive treatment of the substrate with POCl vapors3and TiClfour, as well as during its interaction with a mixture of these reagents with different molar ratios in the gas phase. Under the conditions chosen on the basis of theoretical calculations, the experimental synthesis of two-component PTi monolayer coatings was carried out, the concentration and ratio of components in which correspond to model concepts. 4. Based on the data of Fourier-IR spectroscopy, ESDO, the results of chemical The theoretical analysis and theoretical calculations show that in phosphorus-titanium oxide coatings synthesized on the surface of samples from a mixture of reagent vapors, 21 the formation of donor-acceptor bonds between phosphorus- and titaniumcontaining centers is observed. In the surface structures obtained by successive treatment of the substrate with titanium and phosphorus halides, interfunctional interactions were not revealed.
In-vacuo investigation of the initial growth behavior in atomic layer deposition by means of photoelectron spectroscopy and scanning probe techniques based on ruthenium ALD
Hybrid materials and structure with anti-moisture and stress-release for flexible thin film encapsulation
Hybrid Materials and Structure with Anti-Moisture and Stress-Release for Flexible Thin Film Encapsulation Choi, Dong-Won Submitted for the degree of Doctor of Philosophy Division of Material Science and Engineering Hanyang University Advised by Professor Jin-Seong Park The rapid development of flexible electronics is leading to a paradigm shift from rigidform technology to the trans-form technology. Among of them, OLEDs has moved towards commercialization with large area curved display applications in 2017. Next generation display based on OLEDs has a great attention for future display such as foldable, rollable and stretchable display. One of main challenges for next generation display is high efficient thin film encapsulation under mechanical stress. In order to accomplish these requirement, several previous studies for flexible moisture barrier using various techniques (ALD, CVD, Sol-Gel, and PVD) and structure since Vitex inorganic/organic structure was announced in 2003. Even though inorganic/organic structure is effective for improving gas barrier properties and flexibility, it has never achieved for ultimate requirements. The main purpose of this thesis is that understanding the moisture permeation mechanism in single or multi-stacks layers, and development of moisture barrier materials and structure with low moisture permeability under mechanical stress. Firstly, in order to understand multi-structure effect for low moisture permeability, the inorganic/inorganic multi-stacks films using Al2O3/ZnO layers grown by ALD at extremely low growth temperature (60 oC) with various structures are investigated. The multi-laminated structure with a thinner ZnO and Al2O3 had better barrier property than that of single ZnO and Al2O3 layers, showing that the water vapor transmission ratio of multi-laminated ZnO/Al2O3 layer was 10 times lower than that of the single layer Secondly, a novel moisture barrier films which consists of inorganic Al2O3 layer and GO nano-sheets were investigated. While selective ALD growth was observed on CVDgrown graphene along defective sites, smooth and continuous films were grown on GO without selective growth. Linear growth of Al2O3 on GO was observed without a nucleation region or growth selectivity. Highly aligned, multiple-stacked, threedimensional Al2O3/GO structures were fabricated using ALD and solution process, which showed much better moisture barrier characteristics than single Al2O3 thin films of the same thickness. Thirdly, in-situ inorganic/organic laminated thin films using ALD and MLD process were examined as moisture barriers. The sensitivity of individual organic layer deposited by MLD process with respect to ambient exposure was found to be related to moisture permeation and hydration reactions, of which the mechanism is studied by density functional theory calculations. The inorganic/organic hybrid moisture barrier showed better moisture barrier property with mechanically stability than single Al2O3 layer when chemically stable structure was formed Finally, in order to suggest optimized moisture barrier structure by stress engineering, I investigated moisture barrier properties with bending stress as a function of substrate, thin film and additional layer thickness for optimized flexible moisture barrier structure. Also, ex-situ inorganic/organic hybrid structure was adopted because the compliant organic layer between stiff inorganic layers absorbs the stressed induced in the inorganic layer due to its elastic moduli different by order of magnitude. As a result, optimized moisture barrier structure using inorganic/organic layer is not only to improve moisture barrier properties, but also exhibited mechanically robust behavior after bending stress.
Growth Monitoring of Ultrathin Copper and Copper Oxide Films Deposited by Atomic Layer Deposition
Atomic layer deposition (ALD) of copper films is getting enormous interest. Ultrathin Cu films are applied as the seed layer for electrochemical deposition (ECD) of copper in interconnect circuits and as the non-magnetic material for the realization of giant magnetoresistance (GMR) sensors. Particularly, Co/Cu multi-layered structures require sub-4.0 nm copper film thickness for obtaining strong GMR effects. The physical vapor deposition process for the deposition of the copper seed layers are prone to non-conformal coating and poor step coverage on side-walls and bottoms of trenches and vias, and presence of overhanging structures. This may cause failure of interconnections due to formation of voids after copper ECD. ALD is the most suitable technology for the deposition of conformal seed layers for the subsequent ECD in very high aspect ratio structures, also for the technology nodes below 20 nm. Surface chemistry during the ALD of oxides is quite well studied. However, surface chemistry during the ALD of pure metal is rather immature. This knowledge is necessary to optimize the process parameters, synthesize better precursors systems, and enhance the knowledge of existing metal ALD processes. The major goal of this work is to understand the surface chemistry of the used precursor and study the growth of ultrathin copper films using in-situ X-ray photoelectron spectroscopy (XPS). Copper films are deposited by ALD using the precursor mixture consisting of 99 mol% [(nBu3P)2Cu(acac)], as copper precursor and 1 mol% of Ru(η 5 -C7H11)(η 5 -C5H4SiMe3), as ruthenium precursor. The purpose in having catalytic amount of ruthenium precursor is to obtain the Ru-doped Cu2O layers for subsequent reduction with formic acid at temperatures below 150 °C on arbitrary substrates. Two different approaches for the growth of ultrathin copper films have been studied in this dissertation. In the first approach, direct thermal ALD of copper has been studied by using H2 as co-reactant on Co as catalytic substrate. In the second approach, Ru-doped Cu2O is deposited by ALD using wet-O2 as co-reactant on SiO2 as non-catalytic substrate. The Ru-doped Cu2O is successfully reduced by using either formic acid or carbon-monoxide on SiO2.
Fabrication, storage characteristics, and memristive functions of several nanocomposite oxide resistance switching memory devices by atomic layer deposition
Fabrication and Synchrotron Radiation Study of Hf-based High-k Gate Dielectrics on Novel Substrates
Electrical Switching Characteristics of Chalcogenide Thin Films
Chalcogenide materials have gained tremendous attentions since early report by S. Ovshinksy due to its unique electrical switching characteristics including volatile switching often referred as Ovonic Threshold Switching (OTS), non-volatile switching involving phase change also known as memory switching, and electrochemical metallization (ECM) where chalcogenide is utilized as solid electrolyte based on its high ion conductivity, which establish themselves as key materials for optical storage as well as next-generation non volatile memory application. In this study, detailed studies and application of electrical switching behavior of chalcogenide thin films are presented. First, the mechanism of bipolar resistive switching (BRS) of amorphous Ge2Sb2Te5 (GST) thin film sandwiched between inert electrodes (Ti and Pt) was examined. Typical bipolar resistive switching behavior with a high resistance ratio (~103 ) and reliable switching characteristics was achieved. High-resolution transmission electron microscopy revealed the presence of conductive Te-filament bridging between the top and bottom electrodes through an amorphous GST matrix. The conduction mechanism analysis showed that the low-resistance state was semiconducting and dominated by band transport, whereas Poole-Frenkel conduction governed the carrier transport in the high-resistance state. Thus, the BRS behavior can be attributed to the formation and rupture of the semiconducting Te bridge through the migration of the Te ions in the amorphous GST matrix under a high electric field. The Te ions are provided by the thin (~5nm) Te-rich layer formed at the bottom electrode interface. Second, atomic layer deposition (ALD) of Ge-Sb-Te ternary and Ge-Sb-Se Te quaternary thin films are studied for its possible application to selection device, especially for 3D vertical device utilizing high step coverage capability of ALD. The binary film of Ge-Te, Sb-Te and Sb-Se and its pseudo-binary and pseudo-ternary compounds, namely ternary Ge-Sb Te and quaternary Ge-Sb-Se-Te films were deposited using Ge(OEt)4, Sb(OEt)3, (Me3Si)2Te and (Me3Si)2Se precursors and their self-limited saturation behavior were examined. The composition of pseudo-binary and pseudo-ternary compounds was confirmed to be consist of stoichiometric binary GeTe2, Sb2Te3 and Sb2Se3. The various composition were tested by two-terminal MIM structure device to examine the effect of composition of each elements on switching parameter such as threshold field (Fth) as well as reliability characteristics such as cycling endurance. It was found that variation in Ge : Sb ratio leads to modulation of threshold field while cycling endurance was scarcely improved. On the other hands, increasing Se concentration resulted in great improvement in cycling endurance up to 105 cycle while threshold field was almost unaffected. Third, the phase change behavior in multiple layer of the ultrathin GST film and consequent optical contrast and its application are presented. The multiple color appearance is basically based on large optical shift originated from the phase transition of multiple ultrathin GST films separated by the dielectric oxide barrier layer. The stacking of multiple layer of GST film and selective phase transition of each layer results in the modification of the strong interference effect and concomitant variable color appearance. It is shown that the reflective static color optical coating whose color can be switched is realized by stacking of more than one layer of ultrathin (< 10nm) GST on the colored substrate. The gradual shift in reflectance spectral position is resulted from the selective phase transition of GST layers and confirmed by optical transfer matrix simulation. Also, the feasibility of nanoscale image recording by static color switching is demonstrated by conductive atomic force microscopy.
Effects of Surface Structure, Promoters and Supports in Rhodium Catalysts for Higher Oxygenate Synthesis from Syngas
Synthesis gas (CO + H2) conversion is a promising route to converting coal, natural gas, or biomass into synthetic liquid fuels and high-value chemicals. However, to enable industrial scale application, catalysts for higher oxygenate production still need to be improved. Rhodium (Rh) is the only elemental catalyst that has demonstrated selectivity to ethanol and other C2+ oxygenates, and supported Rh catalysts have shown relatively high selectivity and stability towards higher oxygenates compared to other syngas conversion catalysts. Controlled synthesis and modification, as well as atomic level understanding, are highly desirable for the development and optimization of syngas conversion catalysts. We first investigated the intrinsic selectivity and structure sensitivity of silica-supported Rh catalysts by combining experiments and theoretical calculations. A variety of Rh/SiO2 catalysts were synthesized and a strong inverse correlation between catalytic activity and C2+ oxygenate selectivity was observed experimentally. DFT calculation shows the Rh (211) surface to be ~6 orders of magnitude more active than the (111) surface, but highly selectivity towards methane, while the Rh (111) surface is intrinsically selective toward acetaldehyde. Therefore, Rh is constrained by such activity-selectivity tradeoff, and appropriate supports or promoters would be required to improve C2+ oxygenate production. Sodium oxide impurities were found to play a key role in modulating the active site distribution by preferentially blocking step or other defect sites. Excessive sodium oxide species on surface terrace sites can facilitate CO dissociation and therefore, depending on its concentration, sodium oxide was shown to result in considerably different activity and selectivity patterns. We also applied atomic layer deposition (ALD) to study the effects of promoters and supports, which largely determined the performance of Rh catalysts. ALD has the capability to achieve uniform coatings on high surface area substrates and hence enables controllable design and synthesis of heterogeneous catalysts. Two types of MnO-promoted Rh catalyst were synthesized using ALD: MnO as a support modification layer and MnO as an overlayer. Compared to the conventional co-impregnation synthesis, an ultrathin MnO support layer does not affect the Rh nanoparticle size distribution, reducibility or chemisorption capabilities. Both experimental characterizations and DFT calculations indicate the interface sites between the Rh and MnO support are crucial for promoting C2+ oxygenate production. In addition, we deposited ultrathin layers of titania and alumina by ALD to achieve chemical modification of the catalyst support without changing its physical properties. An inverse catalyst structure was also accomplished on high surface area catalysts. The surface chemical properties of the titania and alumina supports were found to change the nanoparticle size, catalytic activity and selectivity. These results advanced the understanding of the active sites and the role of metal oxide promoters and supports on Rh catalysts, and may help improve the performance of syngas conversion catalysts.
Development of Inorganic-Organic Hybrid Thin Films by Atomic and Molecular Layer Deposition
Development of a high temperature trench capacitor using Atomic Layer Deposition methods
Design and Growth of Luminescent Thin Films by Atomic Layer Deposition
Most solar cells exploit the ultraviolet (UV) region of our solar spectrum poorly, while being excellent in the near-infrared (NIR) range. The goal of this thesis has been to create luminescent materials able to enhance the efficiency of such solar cells by converting UV light to visible or NIR photons. The materials have been designed by the ALD method and analysed with respect to various optical and structural properties The luminescent properties are designed using different structural units that absorb UV and units that emit in the visible or NIR. The ALD technique has proven highly suitable in design and distribution of such units from homogeneous mixtures to clusters and layers. As absorbers, both titanium phosphate and vanadates have been used, while lanthanides like Eu3+ and Yb3+ have been used as emitters In the first article we demonstrate that as-deposited amorphous europium titanium phosphate can convert UV light to red, and exhibits unique properties like tuneable reversible reduction in luminescence intensity under UV or X-ray illumination, as well as an emission spectrum whose shape and intensity is highly dependent on the post-deposition annealing temperature and the Eu:Ti ratio in the samples. While the material appears to be a poor choice for enhancing solar cell efficiencies, due to low quantum efficiency and poor photostability under UV-excitation, the system is a good model system of a luminescent amorphous material and is important for understanding energy transfer in thin films made by ALD. Working with the amorphous Eu-Ti-P-O system made me aware that achieving high energy transfer rates from the absorber to the emitter is easier if the host exhibits a reasonable quantum efficiency in the absence of the emitter. A crystalline host material would thus have a better chance of enabling high light-conversion efficiencies. Several host structures with metal cations in high oxidation states were considered due to these ions being easily reduced, which is an indication of a strong M-O charge transfer absorption. I eventually selected YVO4 due to it being a well-known host material for lanthanides as it has a low-symmetry metal site that can easily be substituted with lanthanides like Yb3+. The Y1-xYbxVO4 system also has the potential to convert one UV photon to two NIR photons, which in theory enables quantum efficiencies exceeding 100%. (VO4)3- exhibits a strong charge-transfer absorption in the UV, and the absorbed energy can be transferred to two nearby Yb3+, from which NIR emission takes place. Silicon solar cells utilize the energy in UV-photons poorly, but are excellent at utilizing NIR photons, making the system promising with respect to enhancing their efficiency. In the second article we examine the x = 1 case, i.e. the YbVO4 system, and demonstrate controlled growth of this system with ALD. We establish that YbVO4 crystallization can be aided by an excess of V2O5 acting as a flux, reducing the onset of crystallisation by over 200 °C, and that the NIR emission increases with increased crystallinity. In the third article we determine the optimum Yb3+ concentration with respect to UV to NIR conversion by varying x, which at an excitation wavelength of 325 nm is determined to be ~8 mol% Yb3+. We observe several strong indications of downconversion taking place. The energy transfer rate from (VO4) 3- to Yb3+ in a sample with ~2 mol% Yb3+ was measured to be 34%, resulting in a theoretical upper-limit quantum efficiency of 134%, though the actual quantum efficiency of the sample was determined to be ~15% due to strong quenching of the (VO4)3- emission. The quenching can be reduced by increasing crystallinity, though additional research is required before we can establish whether a film with quantum efficiency exceeding 100% is possible. It is our interpretation that such a material could be realized in the future and Y1-xYbxVO4 should consequently be useful for enhancing the efficiency of solar cells. In the third article we also demonstrate that it is possible to design a crystalline YVO4- YbVO4 layered material with a sub-nanometre layer thickness. This means that either or both of these materials may be used as building blocks when designing advanced optical structures by ALD. This could allow for fine control of optical properties by replacing the Yb3+ in some or all of the layers with various other lanthanides, and then tuning the optical properties by adjusting lanthanide concentrations by varying the amount of layers of the various types, thus enabling emission spectra engineering. This could be useful for applications where a combination of certain wavelengths is desired, like in artificial lighting. The work can be considered a significant contribution to the currently ongoing search for materials that can harvest the light from the sun, while also contributing to understanding how deposition and annealing parameters affect the optical and structural properties of thin films deposited by ALD. The work can also be considered a contribution to the field of luminescence as a whole and several of the findings could be useful for improving existing or future applications.
Deposition of TiO2-Al2O3 nanolaminates by the atomic layer deposition technique: study of the process and material characteristics
In this work Ti02/Al203 nanolaminated are being investigated to obtain unique materials with chemical, physical, optical, electrical and mechanical properties for a broad range of applications that include from the electronic devices and energy storage until the coatings for biomedical applications such as biomaterials. Here, we discuss the properties of Ti02/Al203 nanolaminate structures constructed on silicon (1 0 0) and glass substrates using atomic layer deposition (ALD) by alternatively depositing a TiO 2 sublayer and Al203 partial-monolayer. These depositions were done in two modes, thermal (ALD) and Plasma-Enhanced (PEALD). In the thermal mode TTIP-H20 and TMA-H20 precursors for TiO2 and Al203 formation were used as precursors, respectively. In plasma mode, the oxygen precursor, H2O was replaced by an 02 plasma. The Al203 is formed by a single TMA-H20 or TMA-02 plasma cycle, so it is a partial-monolayer because of steric hindrance of the precursors, while the TiO2 sublayer is formed by several TTIP-H20 or TTIP-02 plasma cycles. Overall, each nanolaminate incorporates a certain number of Al203 partial-monolayers with this number varying from 10-90 in the Ti02/Al203 nanolaminate grown during 2700 total reation cycles of TiO2 at a temperature of 250 A°C. The fundamental properties of the Ti02/Al203 nanolamines, such as film thickness, chemical composition, microstructure and morphology, were examined in order to better understand the influence of the number of Al203 partial-monolayers on the crystallization mechanism of TiO2. In addition, some optical, electrical and mechanical properties were determined and correlated with the fundamental characteristics. The results clearly show the effect of Al203 partial-monolayers as an internal barrier, which promotes structural inhomogeneity in the film and influences the fundamental properties of the nanolaminate. These properties are correlated with the gas phase analysis that evidenced the poisoning effect of trimethylaluminum (TMA) pulse during the TiO2 layer growth perturbing the growth per cycle and consequently the total film thickness. It was shown that the changes in the fundamental properties of Ti02/Al203 nanolaminates had little influence on optical properties such as band gap and transmittance. However, in contrast, electrical properties as resistivity and mechanical properties as hardness and elastic modulus were shown to be very dependent. Comparison between the two modes of operation ALD and PEALD showed that the plasma mode favors the growth of crystalline films, even in conditions
Crystalline Perovskite Epitaxial Growth on Germanium (001) by Atomic Layer Deposition
Crystalline perovskites (ABO3) have aroused widespread attention in material science due to their multiple properties. This research uses atomic layer deposition (ALD) to achieve perovskite oxides (ABO3) deposition on Ge (001) for gate oxide applications in microelectronics devices. In particular, this work is mainly focused on the study of crystalline Sr-based perovskites SrMO3, where M = Ti, Zr, Hf.
In this research work, the mechanism for the initial growth of perovskites on Ge by ALD has been studied. High resolution scanning transmission electron microscopy (STEM) images have shown that both of molecular beam epitaxy (MBE)-grown BaTiO3 films and ALD-grown SrHfO3 films have the same interface structure, which has a 2×1 periodicity and with the alkaline earth metal (AEM) atoms between the Ge dimer rows. This result indicates that the ALD growth proceeds by forming the same Zintl-template layer that is purposely formed in MBE through formation of a 0.5-monolayer (ML) exposure to the AEM. The in situ XPS analysis has shown the same surface core level shift (SCLS) behavior results from half-cycle Sr or Ba precursor dosing on a bare Ge (001) surface as is observed following 0.5 -ML Sr or Ba exposure on Ge by MBE. These observations support the conclusion drawn from the STEM images. Based on the previous study of SrTiO3 (STO) and SrHfO3 (SHO) on Ge (001), there is a trade-off between dielectric constant and leakage current in STO and SHO. This research has also studied SrHfxTi1-xO3 (SHTO) films with different Hf content x to see how composition and lattice constant affected the crystallization behavior. Crystalline SrZrO3 films have also been deposited by ALD on Ge. The C-V and I-V measurements indicate that the SrZrO3 yield the best results for dielectric properties compared to STO, SHO and SHTO. A new combined approach of oxygen plasma pre-treatment, Zintl template formation and atomic deuterium post treatment has been applied on this work to minimize the interface trap density, which has achieved 8.56×1011cm-2eV-1.
Bioactive Coatings and Fibers for Bone Implants and Scaffolds by Atomic Layer Deposition, Electrospinning, Solution Blow Spinning and Electroblowing
Bone is a fibrous nanocomposite material with a complex hierarchical system of different macro-, micro- and nanostructures. The structure elegantly supports the bone cell functions and facilitates bone remodeling by cellular activity. Injuries and diseases, e.g. osteoporosis, can cause bone fractures and loss that need to be treated with orthopedic implants. The global orthopedic market was estimated at $30 500 000 000 in 2012 and predicted to grow rapidly. A substantial amount of this goes to revision surgery due to implant failures. This not only causes unnecessary costs and work but reduces the quality of life for patients. The key for improving the performance of current implants lies in optimizing both the surface chemistry and structure from macro- to nanoscale. At best bone defects can be treated with bone scaffolds that induce formation of new bone via cellular functions and are degraded by the body thus evading the need for implant removal surgery. However, combining the favorable mechanical, structural and chemical properties poses challenges for the design and preparation methods used for bone implants and scaffolds. The aim of this work was to investigate the preparation of thin film and fibrous biomaterials for bone implants and scaffolds. New processes were developed for various biomaterials and their properties were thoroughly characterized. A method to convert CaCO3 nanostructures to nanocrystalline hydroxyapatite (HA) by treatment in phosphate solution was used to prepare HA thin films and fibers from atomic layer deposited (ALD) and electrospun CaCO3, respectively. HA fibers were also fabricated conventionally by annealing electrospun composite fibers that incorporated Ca and P precursors. Biocomposite fibers of HA nanoparticles and polylactic acid (nHA/PLA) were directly electrospun. These different nanofibers are highly interesting for bone scaffolds owing to their high surface area and the structural similarity to the fibrous nanostructure found in bone. However, conventional electrospinning is limited by its modest production rate. A needleless twisted wire electrospinning (NTWE) setup was developed to increase the production rate and was studied for the preparation of HA fibers for the bone scaffolds. Solution blow spinning (SBS) and electroblowing (EB) of HA were studied as other upscaling alternatives. Promising results were obtained in cell culture studies with the different materials. The electrospun materials could find use in fibrous bone scaffolds. The HA fibers were found out to be very interesting from a biological standpoint, but the fragility of the fibers limits their usability as such and therefore methods to incorporate bioceramic fibers into more rigid support structures should be developed. The method to prepare nanocrystalline HA by the conversion of CaCO3 proved to be highly conformal as evidenced by its ability to preserve the original shape of the ALD films and electrospun fibers. NTWE and EB were shown to be capable of producing high quality nanofibers and to provide a viable upscaling route to conventional electrospinning. In contrast, the quality of the SBS fibers needs improvement. Further work would be required to conclude if EB and NTWE are upscalable to industrial scale production levels.
Atomic-layer-deposited surface passivation schemes for silicon solar cells
Atomic-Layer-Deposited Surface Passivation Schemes for Silicon Solar Cells To achieve crystalline silicon (c-Si) solar cells with high energy conversion efficiencies, it is vital to suppress recombination of electrons and holes at the c-Si surface. In upcoming crystalline silicon solar cell concepts, a wide variety of textured and doped surfaces, including highly doped n+- and p+-type Si surfaces, is present. The conditions of these surfaces strongly influence surface recombination. This dissertation aims at the fundamental understanding and the improvement of the passivation of such surfaces by thin films that are prepared by atomic layer deposition (ALD). First, a literature review on the use of ALD in c-Si photovoltaics is presented. Besides discussing the physical principles and current status of surface passivation materials which are prepared by ALD, it is outlined that ALD is suitable for the preparation of other functional layers for c-Si photovoltaics as well, such as transparent conductive oxides and novel carrier-selective contacts. Secondly, SiO2/Al2O3 stacks prepared by ALD are investigated for the passivation of n+ as well as p+ Si surfaces. The stacks provide high levels of chemical passivation, whereas the density and polarity of fixed charges in the passivation stack can be varied by carefully tuning the SiO2 thickness. As a result, simultaneous passivation of n+ as well as p+ Si surfaces can be achieved. The working principles of the stacks are demonstrated in bifacial and interdigitated-back contact (IBC) solar cells, which have conversion efficiencies of 19.2% and 18.8%, respectively. Moreover, it is shown that the deposition of the SiO2/Al2O3 stacks can be scaled up in high-throughput batch ALD reactors, which makes the passivation scheme also of industrial interest. Next, a p-type doping process for c-Si solar cells is evaluated, which is based on the chemical vapor deposition of a (pure) boron source layer. It is found that low recombination rates could be realized by passivation of the surface by ALD Al2O3. Importantly, the drive-in of dopants has to be carried out in an oxygen containing ambient, to prevent the formation of a boron-rich layer which impedes surface passivation. In addition, the influence of the doping level on the surface recombination rate is scrutinized. It is found that for p+ Si, a high doping concentration (~1020 cm-3) is beneficial to further suppress surface recombination when field-effect passivation by a negative fixed charge density is absent. By wet chemical etching of the near-surface depletion region of p+ Si, the surface doping concentration is increased and charge-carrier recombination is reduced. Nanotextures, such as black Si, are of interest for c-Si photovoltaics due to their outstanding optical properties, although the passivation of surface defects is challenging due to the high surface roughness and the consequently enlarged surface area. In this work, it is established that for the nanotextures additional charge carrier recombination can take place through defects which reside underneath the surface. By wet chemical removal of this defective region and by using the earlier developed ALD SiO2/Al2O3 stacks, passivation of n+-type black Si surfaces is ultimately achieved without compromising the optical properties. In IBC solar cells, the p+ and n+ Si regions are adjacent, and pn-junctions are bordering at the rear surface. Charge carrier recombination near these pn-junctions is quantified by e.g., Suns-Voc measurements on specialized test structures that entail a varying junction density. It is demonstrated that a significant J02-recombination current at the pn-junction can be avoided when the surface is passivated by Al2O3/SiNx. Finally, passivation materials which can also function as carrier-selective contact are emerging, as they offer the potential of higher conversion efficiencies in combination with a straight-forward processing. The insights on surface passivation of c-Si surfaces gained throughout this dissertation are used to achieve surface passivation by transparent and conductive ZnO films. Excellent levels of passivation of lowly doped n- and p- type c-Si surfaces, with implied open-circuit voltages of 735 mV at 1-sun illumination, are realized by doped ZnO films prepared by ALD. Specifically, surface passivation is enabled by the use of an ultrathin (~ 1.5 nm) SiO2 tunnel oxide, the use of an Al2O3 capping layer during post-deposition annealing, and the incorporation of extrinsic n-type dopants (i.e., Al and B) in the ZnO. Additionally, the role of hydrogen in the passivation mechanism is revealed by isotope labeling and secondary ion mass spectroscopy. As the passivating ZnO films are also conductive and suitable as anti-reflection coating, the films are of high interest as transparent passivating electron contact. To conclude, it is underlined that key virtues of ALD, such as the soft deposition of e.g., ZnO on the underlying tunnel oxide, the accurate control over the doping level, the possibility to make complex film stacks, and the high conformality of thin films on nanotextures, make ALD a very versatile technique for the preparation of surface passivation layers for silicon solar cells.
Atomic layer processing for carbon nanoelectronics
Graphene and carbon nanotubes (CNTs) have long been proposed as ideal candidates to replace silicon in future nanoelectronic devices and have therefore attracted considerable attention from the scientific community. Regardless, these carbon nanomaterials struggle to leave the lab as many challenges for large-scale integration still exist. This thesis addresses several of these challenges including high electrical contact resistance to graphene and control over the synthesis of CNTs. Novel applications of atomic level nanofabrication techniques such as atomic layer deposition (ALD) and charged-particle beam processing have been explored for this purpose. For the fabrication of graphene devices, graphene sheets must be patterned into individual devices, and then contacted to form electrical connections. The conventional approach involves lithography using resist films. To avoid contamination by resist residues as much as possible, a direct patterning and contacting approach was developed. A focused ion beam (FIB) is able to directly etch graphene from a substrate. In Chapter 4, it was established that ions were being scattered in the residual gas of the FIB vacuum chamber, causing damage at remarkable distances from the intended target area. By optimizing the pressure as well as reducing the amount of ions used, the scattering could be minimized making FIB patterning a feasible alternative to conventional lithography. Next, the FIB-patterned graphene was used to fabricate and characterize electrical devices. As described in Chapter 5, for the first time contacts were deposited by ALD using an area-selective Pt ALD process which further avoids the use of resist films. A thin seed layer of Pt is first deposited on the graphene in the desired contact shape by electron-beam induced deposition (EBID), and then thickened to form pure Pt contacts by area-selective ALD. The ALD-contacted devices show remarkable improvements compared to conventionally deposited Pt contacts. Electrical measurements revealed clear evidence of contact-induced doping and an unexpected strong Pt-graphene coupling. The coupling may be controlled in the future by modifying the contact seed layer properties. The synthesis of single-walled carbon nanotubes (SWCNTs) requires very small catalyst nanoparticles (2-3 nm) from which the CNTs grow. In Chapter 6, ALD was found to be a very reliable alternative technique for the deposition of such nanoparticles, due to its ultimate control over the film thickness and ability to deposit films conformally around challenging 3-dimensional topographies. Co3O4 films between 0.02 – 1 nm deposited by ALD were established to be ideal for forming catalytic Co particles for CNT growth. By varying the initial film thickness (number of ALD cycles), the diameter and density of the catalysts and therefore CNTs could be accurately controlled. Co catalyst particles could also be deposited around nanowires, and CNT growth on challenging substrates was demonstrated. Furthermore, Co3O4 was combined with ALD Fe2O3 to form the popular Fe/Co bimetallic catalyst with which the CNT density could be increased. The low temperature requirement of Co3O4 ALD enabled the use of standard electron-beam lithography such that the catalyst could be deposited where required. Additionally, the use of ALD enables further improvements for catalyst design, for example by exploiting the possibility of area-selective deposition. Specifically, it was demonstrated in Chapter 7 that Fe2O3 films could be deposited selectively on Pt and Ir substrates using a novel ALD process. This process was used in Chapter 8 to form Fe/Pt alloyed nanoparticles for CNT growth while exploiting the good diameter and density control of Pt ALD nanoparticles. During CNT synthesis the Fe2O3/Pt reduce to form Fe/Pt particles which were demonstrated to be active for CNT growth. Finally, the Pt seed particles may also be deposited by EBID such that the placement of the catalyst particles, and eventually the CNTs, can be controlled at the nanoscale. To summarize, this thesis demonstrates nanofabrication techniques including EBID, FIB and ALD and their novel applications in carbon nanoelectronics, including patterning and contacting graphene as well as synthesis of CNTs. Most of the presented work has been or will be published in peer-reviewed scientific journals and will contribute toward integration of carbon nanomaterials for a wide range of applications. Moreover, the demonstrated novel applications of nanofabrication techniques are not limited to carbon nanoelectronics alone, but may be more generally applicable to related one- and twodimensional materials.
Atomic layer deposition on graphene: towards graphene device integration
Atomic Layer Deposition of Graphene: Towards Graphene Device Integration
Graphene is a two-dimensional material that has attracted considerable scientific interest over the past few years, due to its exceptional mechanical, electrical and optical properties, which make it a promising candidate for post-silicon optical and electronic devices. For device integration the ability to deposit thin high-κ dielectrics and metals on graphene is essential. To deposit these layers atomic layer deposition (ALD) is the method of choice, due to its ability to deposit uniform high-quality materials with sub-monolayer thickness control. ALD on pristine graphene, however, is a challenge due to the lack of out-of-plane bonds. ALD growth of dielectrics and metals on pristine graphene therefore only occurs on defect sites or grain boundaries where dangling bonds or functional groups are present.
To overcome these nucleation issues several different surface preparation techniques to initialize ALD on graphene have been explored over the years and are critically reviewed in chapter 2. An overview of the different functionalization methods to achieve uniform ALD growth is presented together with their advantages and disadvantages. Among the different functionalization methods, plasma functionalization shows promise due to its processing ease, compatibility with silicon technology and limited amount of extra processing steps required. However, when O2 or N2 plasmas are used for functionalization, the sp2 backbone of graphene is damaged, deteriorating its electrical properties, such as the charge carrier mobility.
In chapter 3 a new method to deposit ultrathin, uniform Al2O3 layers on graphene using reversible H2 plasma functionalization followed by ALD is introduced. It is shown that H2 plasma functionalization of graphene leads to uniform ALD of closed Al2O3 films down to 8 nm in thickness. Hall measurements and Raman spectroscopy reveal that the hydrogen plasma functionalization is reversible upon Al2O3 ALD and does not deteriorate the graphene charge carrier mobility. Density functional theory DFT analysis of the possible reaction pathways for Al(CH)3 precursor adsorption on hydrogenated graphene predict a H2 and CH4 release mechanism that cleans off the hydrogen functionalities from the graphene surface, which explains the observed reversibility of the hydrogen plasma functionalization of graphene upon Al2O3 ALD. The use of H2 and O2 plasma functionalization to initialize ALD growth on graphene is also exploited for the fabrication of metal-graphene contacts. First we developed an area-selective ALD (AS-ALD) process for the selective deposition of Pt using photosensitive polyimide, in chapter 4. The polyimide can be patterned using photolithography and acts as a blocking layer, preventing the adsorption of the Pt ALD precursor. The high temperature stability of the polyimide made it ideal for the selective deposition of Pt at 300 °C, yielding an improved uniformity of the Pt deposits and superior definition of the Pt patterns compared to the more commonly used poly(methyl-methacrylate) resist.
The combination of polyimide to block ALD growth and plasma treatments to initiate ALD growth on graphene, allowed for the fabrication of high-quality Pt-graphene contacts, shown in chapter 5. Improved contact resistances were measured compared to standard evaporated Pt-graphene contacts. Furthermore, H2 plasma functionalization resulted in better contact resistances than O2 plasma functionalization. This was explained by a different edge termination of the graphene after a H2 or O2 plasma (C-H vs. C=O).
In conclusion, in this work it is demonstrated that a H2 plasma functionalization is an excellent way to enable direct ALD growth on graphene. Most of this thesis work has been or will be published in peer-review scientific journals, and provides new opportunities for the integration of graphene in devices for various applications.
Atomic layer deposition of zinc based transparent conductive oxides
Atomic Layer Deposition of Multi-Insulator Metal-Insulator-Metal Capacitors
Back end of line (BEOL) metal-insulator-metal capacitors (MIMCAPs) have become a core passive component in modern integrated circuits. International Technology Roadmap for Semiconductors (ITRS) projections for scaling of analog/mixed-signal MIMCAP applications require simultaneously increasing capacitance density while maintaining low leakage current density and low voltage nonlinearity (characterized by the quadratic voltage coefficient of capacitance, αVCC). In addition to these conflicting performance requirements, BEOL processing allows for temperatures of no more than 400°C. In this work, atomic layer deposition (ALD) of both dielectrics and metals have been investigated to develop complementary multi-insulator MIMCAPs to meet future ITRS requirements. Initially Al2O3/SiO2 bilayers are assessed for targeting the ITRS 2020 node. These oxides are attractive due to their large metal-insulator barrier heights, high dielectric breakdown strength, and common usage in IC fabrication. SiO2 is one of only a few materials to exhibit a negative αVCC, which in combination with the positive αVCC of Al2O3 enables ultra-low device αVCC through the "canceling" effect. ALD for these ultra-thin insulators has become the preferred deposition method due to the inherent low deposition temperatures, precise film thickness control, and excellent film quality. Next, to support scaling beyond the 2020 node, novel ALD processes are developed for bismuth oxide (Bi2O3), ruthenium oxide (RuO2), and ruthenium metal (Ru). RuO2 is a promising electrode material due to its high work function of ~5.1 eV and ability to template the high-κ rutile phase of TiO2. Rutile TiO2 is known to exhibit a negative αVCC with a high-κ of ~100, which makes it a potential replacement for SiO2 and a complementary material to Al2O3. Thus, using RuO2 as the lower electrode, TiO2/Al2O3 multi-insulator MIMCAPs are demonstrated to significantly enhance capacitance density while maintaining low leakage current density and relatively low αVCC. Finally, various low enthalpy of oxide formation (ΔHox) metals are investigated as a function of ALD Al2O3 and HfO2 dielectric thickness (dox) to examine the mechanism of the influence from the top metal electrode on αVCC, in the absence of an interfacial oxide layer. It is found for each low ΔHox metal that a different αECC, quadratic electric field coefficient of capacitance, value is measured for an otherwise identical device structure. Differences between the metals become more pronounced as the dox decreases, which indicates an interaction at the metal/dielectric interface. To explain these differences, we propose interacting stresses due to applied bias and edge dislocations from lattice mismatch, which modulate the voltage nonlinearity. This new understanding of the impact from metal electrodes on nonlinearity should aid in rapid scaling optimization of low αVCC MIMCAPs.
Atomic layer deposition of metals and metal oxides: towards the synthesis of bimetallic materials
Atomic Layer Deposition (ALD), a thin film deposition technique, has revolutionized the field of semiconductor industry. By now, ALD has emerged as a powerful deposition tool in various other fields such as catalysis, photovoltaics, sensors, polymers, fuel cells and batteries. In particular, in the field of heterogeneous catalysis, it is now emerging as an impressive method for designing and modifying the catalysts (and catalyst supports) at the nanoscale level through precise control over the structure and composition. This thesis work can be divided into three parts: 1) developing new processes for the ALD of metals and metal oxides, that are relevant for catalysis, 2) developing a method for the synthesis of bimetallic materials, containing both noble and non-noble metals, by combining different ALD processes and finally 3) testing the feasibility of the developed methods in supported catalyst preparation. Since different ALD processes have to be eventually combined for the synthesis of bimetallic materials, processes with wide ALD temperature window were targeted when developing the processes. The newly developed ALD processes are described in chapter 3 of this thesis. In total four ALD processes have been developed for the deposition of metallic Pt and the oxides of Ga, In and Fe, which are of importance in the field of catalysis, especially for hydrocarbon conversion reactions. A very well-known Pt precursor, Me3PtCpMe, is used for the Pt ALD in combination with ozone as reactant. Compared to the existing Pt ALD processes, this novel process enables the deposition of metallic Pt at very low temperatures ranging from 100 - 300 C. This could be beneficial for the deposition of Pt on temperature sensitive materials. Another cyclopentadienyl based precursor called tertiary-butyl ferrocene (TBF) is used in combination with oxygen plasma for the deposition of iron oxide. The advantage of this precursor over the commonly used ferrocene precursor is that it is a liquid and vaporizes at lower temperatures. Gallium and indium oxides are deposited using -diketonate based precursors, Ga(TMHD)3 and In(TMHD)3, respectively. The exceptional stability and low cost make -diketonate precursors highly interesting. Both processes use O2 plasma as reactant and exhibit a wide temperature window of 100 - 400 C. The second goal of this thesis work was to develop a new method for the synthesis of different bimetallic materials by combining respective ALD processes. Supported Pt nanoparticles alloyed with In, Ga or Sn have proven to be highly selective catalysts for the dehydrogenation of propane to propylene. In particular, a Pt-Sn-based catalyst is used worldwide in the industrial dehydrogenation process Oleflex (UOP). However, despite the success of current dehydrogenation technologies, there are still opportunities for further enhancement of the catalyst stability and efficiency. This requires an in-depth understanding of the relation between the structural and electronic properties of the alloyed Pt phase and the catalytic performance. Such insights are closely related to the availability of methodologies that can tailor the composition and morphology of the bimetallic catalysts at the atomic scale. Even though ALD has shown its potential for the synthesis of bimetallic materials, so far it has been limited to the synthesis of bimetallic alloys containing only noble metals. The main challenge here is the lack of favorable ALD chemistries for the deposition of non-noble metals like Ga, In etc. in their elemental state. In this work, a novel ALD based methodology is developed for the controlled synthesis of bimetallic alloys containing both noble and non-noble metals. In this synthesis method, first a bilayer consisting of the materials of interest is deposited by ALD, which is then subjected to a temperature programmed reduction (TPR) under hydrogen atmosphere. Real time information on the formation of different bimetallic alloy phases can be obtained by using in situ X-ray diffraction measurements during TPR. A detailed description of this novel method is given and demonstrated by taking Pt-In and Pt-Ga systems as examples. Finally, the feasibility of the developed methods (ALD and bimetallic synthesis) in synthesizing different supported catalyst materials was investigated. Pt ALD was employed for introducing Pt into a ZSM-5 zeolite support for the synthesis of a bifunctional catalyst. In a second experiment, catalytic activity was induced in a purely siliceous -COK-14 zeolite by introducing catalytically active acidic gallium species by gallium oxide ALD. Both these catalysts were then tested for decane hydroconversion reaction. A Pt-In bimetallic catalyst was prepared in a mesoporous silica support by employing the newly developed bimetallic synthesis method and was tested for the well-known propane dehydrogenation reaction. The details of the catalytic experiments are reported in chapters 3 and 4 respectively.
Atomic layer deposition of germanium telluride thin films using intermediate precursor formation method for phase-change memory application
Current information technology industry requires high speed, high density, low power consumption memory devices. However, the present semiconductor industry which is represented by dynamic random access memory (DRAM) and NAND flash, has reached the limit of scaling, thus, researches on nextgeneration memory has been continued. Phase-change random access memory (PRAM), which records data through the resistivity difference between amorphous and crystalline phase of phase-change materials (PCM) is one of the strongest candidate for next-generation non-volatile memory. The most widely studied materials for PCM are GeTe-Sb2Te3 pseudobinary materials for its fast phase transition, superior retention property, and low power consumption. Meanwhile, the early stage of researches on PCRAM has mushroom structure that forms a small electrode contact at planar PCM for its operation. However, the mushroom structured PCRAM requires improvement due to very low thermal efficiency and cross-talk issue between adjacent cells. Therefore, new structure was proposed that fills PCM into a small contact hole, called confined structure. The confined structure has become new standard of PCRAM by much higher thermal efficiency, improved cross-talk problem, and even strong resistivity on etch damage during device fabrication process. In ii order to fabricate a PCRAM device with confined structure, deposition process with excellent step coverage properties became important. By the requirement, atomic layer deposition (ALD) of PCM became necessary. Previous researches on atomic layer deposition of ternary GeSbTe materials left many challenging tasks. One of the most important issue at previous researches on GeSbTe ALD was the composition of the material, which lies on GeTe2-Sb2Te3 tie line rather than desired GeTe-Sb2Te3 tie line. The problem was originated from characteristics of the Ge-precursor used in the process, wherein +4 oxidation state to form GeTe2 by reaction of Te precursor with -2 oxidation state. Because the most stable oxidation state of Ge element is +4, there have been many difficulties in the development of Ge(II) precursors and the deposition process using the precursor such as polymerization of the precursor molecule by its chemical instability. In this work, novel processes for atomic layer deposition of GeTe films were suggested. In common for both processes, a newly suggested methods are used in which the form of the precursor and the molecules actually taking place in the deposition are changed. The first process was developed using Ge(N(Si(CH3)3)2)2 and ((CH3)3Si)2Te as the Ge- and Te-precursors, wherein the Ge atom has +2 oxidation state. The Ge-precursor was introduced to chamber with methanol vapor to form intermediate precursor, Ge(OMe)2, which is more reactive, but has no long term stability as precursor, by gas phase reaction. The Te-precursor was also iii introduced with methanol vapor to form H2Te. The intermediate precursors described above played the role as precursors in the deposition to form GeTe films. Mechanism of chemical reactions in deposition process was studied. Combined process with previously settled Sb2Te3 deposition process using Sb(OC2H5)3 and ((CH3)3Si)2Te was also attempted. The second process using HGeCl3 and ((CH3)3Si)2Te as the Ge- and Teprecursors was also suggested. The Ge-precursor wherein the Ge atom is +4 oxidation state at original form, cleaves into HCl and GeCl2 by hydrogen chloride elimination reaction. The cleaved molecule take place in the reaction as Ge(II) precursor, GeCl2 to form stoichiometric GeTe through reaction with the Te precursor. This process was also combined with Sb2Te3 deposition process to obtain GeTe-Sb2Te3 pseubobinary films. Mechanism study on the deposition processes of binary GeTe and ternary GeSbTe films was performed.
Atomic layer deposition for lithium-ion batteries
introduction and research objectives Lithium-ion batteries (LIB) power most electronic devices today, and are applied in an extremely wide range of applications: large scale off-grid and grid-levelling solutions, electric and hybrid electric vehicles, modern power tools and portable electronics such as laptops and smartphones. Recently, even smaller batteries are coming into focus, such as small-scale microbatteries for on-chip storage, autonomous sensors and implantables. These emerging markets drive the lithium-ion battery towards new concepts and architectures, such as nano-structured electrodes and all-solidstate devices. Furthermore, evermore stringent demands are placed on existing and novel battery chemistries, such as improved cycle life, fast charging, high safety and biocompatibility. Atomic layer deposition (ALD) is a deposition technique where thin films are deposited from sequential gas-surface reactions. Thanks to the self-limiting nature of these reactions, ALD provides interesting deposition characteristics such as sub-nanometre level thickness control, low deposition temperatures and excellent conformality. These unique features enabled ALD to become a well-established tool in semiconductor manufacturing. Other domains, such as catalysis or energy storage, can also benefit from these interesting coating characteristics. However, for these applications ALD is yet to break the bonds of academia into industry. In this work, atomic layer deposition is investigated for uses in the field of lithium-ion batteries. Two application areas are proposed: • Novel battery concepts such as the 3D thin-film lithium-ion battery are very promising in applications such as on-chip energy storage, as a result of their potential high power, high energy and good safety. To obtain these 3D thin-films, conformal deposition technique are required. Atomic layer deposition is one of the few techniques that can achieve conformal thin films in very high aspect ratio structures. • As battery ageing for traditional lithium-ion batteries can already be problematic, novel architectures, battery concepts and material chemistries pose increasingly greater challenges in this direction. Surface coating has always been one of the concepts to overcome ageing and improve battery performance. To obtain a high quality surface coating on the complex structures of battery electrodes, even in traditional batteries, a conformal deposition technique such as atomic layer deposition is paramount. atomic layer deposition for thin film electrodes Atomic layer deposition and phase control of manganese oxides An ALD process for the deposition of manganese dioxide was reported using the Mn(thd)3 precursor, i.e. manganese tris(2,2,6,6-tetramethyl-3,5- heptanedionato), by Nilsen et al before the start of this PhD. As the growth rate of this particular process chemistry was reported to be very low (0.1 to 0.2 Å/cycle), three new plasma-enhanced ALD processes were developed. These processes obtained a higher, temperature independent growth rate of 0.2 Å/cycle. Interestingly, depending on the nature of oxidative or reductive species in the plasma (H2 , NH3 , H2O) or ozone, films with different oxidations states were obtained: MnO2 (ozone), Mn3O4 (H2O plasma), Mn3O4/MnO (H2 plasma) or MnO (NH3 plasma). The oxidation and reduction behaviour of these films in inert, reducing and oxidative atmospheres were studied using in-situ X-ray diffraction. In this way, all manganese oxide phases could be obtained, including the Mn2O3 phase which would not be obtained directly from (PE-)ALD growth with the Mn(thd)3 precursor. Applications of ALD manganese oxides The four as-deposited films were characterised as thin-film electrodes. Their different oxidation states resulted in different electrochemical behaviour: MnO2 behaved as a positive electrode, while the MnO-containing films could be used as negative electrodes. However, the slow growth rate limits the thickness of these films to ≤30 nm, restricting their use as thinfilm electrodes. Furthermore, the conformality of these ALD processes was subpar, so 3D thin-film mangnanese oxide electrodes could not be demonstrated. Two alternative applications were envisioned where only ultra-thin films were required. MnO2 and Mn2O3 were examined as thin-film catalysts for water splitting, and performed comparably to platinum/carbon black, a benchmark catalyst. Ultra-thin MnO2 films were also examined as a protective seed layer for the electrodeposition on oxidizable current collectors, which enabled the growth of thicker, electro-active MnO2 films Atomic layer deposition of vanadium oxides ALD of vanadium oxides was performed using TEMAV, i.e. V(NEtMe)4 , as a precursor for vanadium, while water, ozone and oxygen plasma were used as reagents. Amorphous VO2 films were deposited with the first two. Oxygen plasma was reported to deposit crystalline V2O5 , but the process was modified to lower temperatures (<100 ◦C) and lower precursor dosage to obtain amorphous V2O5 . The crystallisation and phase change behaviour of these two flavours of amorphous VO2 were investigated using in-situ XRD in atmospheres ranging from oxidizing to inert. The influence of the substrate, temperature, ambient and initial flavour of VO2 were unravelled. All crystalline phases in the Wadsley series (VO2 -V2O5 ) could be obtained. Vanadium oxides as thin-film electrodes The ALD-derived crystalline films in the Wadsley series, i.e. VO2 (B), V6O13, V4O9 , V3O7 and V2O5 , showed good electrochemical activity as positive lithium-ion electrodes, with very high storage capacities up to 1.4 A h cm−3 . V4O9 demonstrated the highest capacity of the crystalline films, while VO2 (B) had the best trade-off between capacity, rate capability and cycle life. Amorphous VO2 and V2O5 were benchmarked as electrodes against their crystalline counterparts. The amorphous films generally demonstrate higher capacities and exhibit better rate capability thanks to lower densities and superior lithium diffusion coefficients. The cycle life for these amorphous films was not perfect, and capacity fading was related to vanadium dissolution at high state-of-charge. 3D thin-film electrodes Contrary to the manganese oxide ALD, the conformality of the thermal vanadium oxides processes was excellent. Vanadium oxide films were deposited on micro- and nano-structured scaffolds, i.e. silicon micropillars and carbon nanotubes. Footprint capacities up to ∼100 µA h cm−2 were demonstrated on both structures, with excellent rate capabilities inherited from the thin-film nature of the electrodes. atomic layer deposition for interface modifications Atomic layer deposition is considered as an excellent candidate to modify and stabilize interfaces of lithium-ion battery particles or electrodes. ALDdeposited Al2O3 is the most studied surface modifier, but many other ALD films are also explored. In most published work, these coatings were investigated to extend the cycle life of various electrodes, but the effect on the rate capability is often omitted. Here, this influence on the electrode kinetics is studied in detail, and the best coating is evaluated on an ALD V2O5 3D nano-structured thin-film electrode. ALD interface modifications and the rate capability Two thin-film electrodes were used as simple model systems to unravel the role of ALD coatings on lithium-ion battery electrodes. Anatase TiO2 was considered a near-ideal model system as it does not suffer from SEI formation, metal dissolution of large volume changes. 0.5 nm to 5.0 nm films of amophous ALD Al2O3 and TiO2 were deposited on the surface of this electrode. ALD Al2O3 appeared to be very resistive towards lithium, and significantly deteriorated rate capabilities were found. ALD TiO2 on the other hand retained the rate capability of the model electrode. Overcharged thin-film LiMn2O4 was used as a model system for solvent decomposition. A 1 nm ALD Al2O3 film already posed a large impedance, and could not alleviate the solvent decomposition, resulting in severely degraded rate performance. 5 nm ALD TiO2 on the other hand could prevent the solvent decomposition, which appreciably improved the rate capability compared to the uncoated electrode. ALD-modified vanadium oxide 3D thin-film electrodes A 3D thin-film electrode was constructed from an ALD-derived crystalline V2O5 film deposited on carbon nanotubes (CNTs). This V2O5/CNTs electrode suffered from capacity fading when charged to 2 V vs Li+/Li, which was shown to be related to vanadium dissolution. The interface was modified with 5 and 25 cycles of ALD TiO2 , which maintained the excellent thin-film kinetics of the V2O5/CNTs electrodes. Vanadium dissolution was completely supressed with 25 cycles of ALD TiO2 , which resulted in a stabilized electrode capacity conclusions Atomic layer deposition was investigated for applications in lithium-ion batteries. First, electrodes grown from existing and novel ALD processes were evaluated. If the conformality of the deposition allows it, as was the case for ALD vanadium oxides, these electrodes can be nano-structured, which increases their footprint capacity and at the same time maintains the excellent rate capability of the thin-film electrodes, yielding high-energy and high-power electrodes. Next, atomic layer deposition was evaluated for electrode surface modifications. The lithium diffusion through the deposited coatings needs to be considered when choosing a coating, as a poor lithium transfer can significantly degrade battery performance, as was shown for ALD Al2O3 . Finally, 3D nano-structured electrodes and interface modifications were combined in an ALD TiO2/ALD V2O5/CNTs electrode, which exhibited excellent rate capability, high footprint capacity and an excellent cycle life, demonstrating both applications of atomic layer deposition for lithium-ion batteries.
Atomic Layer Deposition and Lithium-ion Batteries Studies on new materials and reactions for battery development
The increasing interest in both portable electronic devices and electric vehicles has given rise to a new wave of research into lithium-ion batteries. Lithium-ion batteries are the technology of choice for these applications, as they offer both high power and high energy densities. However, much research on this subject is still needed to answer the technology demands of future applications. For example, the safety concerns related to liquid electrolytes in the batteries of electric vehicles could be resolved by moving to all-solid-state batteries, which would not combust in the case of an accident. In addition, all-solid-state batteries could be manufactured into 3D structures, which would decrease the footprint area of the battery without sacrificing the amount of material. Thus, these structures would make even higher energy densities possible, which is important for example for laptops and cellphones. In addition, by combining smaller batteries with energy harvesters, such as solar cells, integrated autonomous devices could be realized. Atomic layer deposition, or ALD, is a thin film deposition method based on sequential, saturative reactions of gaseous precursors with a substrate surface. ALD generally produces highly pure films with very good thickness uniformity also in difficult, 3D substrates. Therefore, ALD should be well-suited for the deposition of Li-ion battery materials for future applications. The deposition of lithium containing materials is a fairly new avenue for ALD, the first paper being published only in 2009. It has been found that the Li-ion often bends the basic rules of ALD with its high reactivity and mobility during film growth, resulting in both unexpected reactions and film stoichiometries. This thesis provides a comprehensive review on the atomic layer deposition of lithium containing materials with a focus on the behavior of lithium in the growth process. In the experimental part, new ALD processes were developed for potential Li-ion battery materials LiF and AlF3. Both processes show reasonable ALD characteristics and produce pure films in proper deposition temperatures. In addition, conversion reactions taking place in ALD conditions were studied, and both LiF and Li3AlF6 were deposited using these reactions. The conversions were very clean, illustrated by the low impurity contents of the converted films. Lastly, the deposition of lithium containing ternary oxides was studied by heating atomic layer deposited film stacks in air. This ALD-solid state reaction -procedure resulted in pure, crystalline films of LiTaO3, LiNbO3 and Li2TiO3.
Vapour phase modification of Kevlar fibres
This thesis presents different approaches for the functionalization of Kevlar fibres, which are based on vapour phase infiltration. The three main parts (chapters 3, 4 and 5) show how the infiltration and hybridization of Kevlar with a metal oxide leads to the introduction of new functionalities and improvement of the stability and mechanical properties of this polymer. In the first part, Kevlar fibres were infiltrated with ZnO through VPI and the structure of the created ZnO-Kevlar material was theoretically and experimentally studied. It was shown that this hybrid material consisted of ZnO clusters grown among covalently cross-linked Kevlar chains. The effect of the hybridization on the thermal and UV stability of the fibres was studied showing an increase of almost 10 ºC in the decomposition temperature and the complete suppression of the UV induced degradation, while maintaining 90% of the modulus of toughness. The results were compared with the ZnO-coated Kevlar fibres´ results, showing that not the ZnO coating (which is present in both the coated and the infiltrated samples), but the infiltration and hybridization of Kevlar with ZnO were responsible for the observed improvement. Besides, the negative impact of the ZnO coating on the UV stability of the fibres was also demonstrated. A novel combined ALD/VPI process was presented in the second part. Thanks to this combined process, it is possible to coat a polymeric substrate with a metal oxide, while infiltrating with another metal oxide. Using this ALD/VPI process Al2O3 coated and ZnO infiltrated Kevlar fibres were prepared. Similar to the observations in the previous chapter, these fibres showed improved thermal and UV stability as a consequence of the ZnO-Kevlar hybrid created in the subsurface area. However, contrary to the previous case, the Al2O3 coating increased the modulus of toughness of Kevlar by 10%. Therefore, thanks to unique combination of Al2O3 coating and ZnO infiltration, mechanically improved and UV resistant Kevlar fibres were created. Finally, in the last part the electrical and photocatalytic properties of the ZnO infiltrated Kevlar fibres were analysed. It was theoretically predicted and experimentally proven that due to the interaction between the ZnO and the polymer, the electronic band gap of Kevlar can be reduced. This reduction resulted in increased conductivity and photocurrent generation with visible light illumination. It was confirmed that the conductivity increase arose from the Kevlar-ZnO hybrid as considerable electron flow was maintained after intentional cracking of the exterior ZnO coating. The conductivity was tuned by the number of VPI cycles and by the exposure time. Besides, the shift of the band gap to the visible range was also confirmed by analysing the photocatalytic activity of the hybrid fibres under visible light illumination. In conclusion, the potential of VPI for the functionalization of Kevlar has been proven and a new combined ALD/VPI process has been developed. The already outstanding mechanical properties of Kevlar have been improved and its main weakness, the thermal and UV sensitivity, have been suppressed. Besides, the electronic band gap of the polymer has been reduced, leading to electrical conductivity and photocatalytic activity under visible light. It can be foreseen that the results presented in this work could be improved and applied to other polymer precursor combinations.
The Research on Preparation and Evaluation of Nanopattened Silicon Substrates for Gallium Nitride Epitaxial Films
The Construction and Electromagnetic Wave Absorption Properties of TiO2- and ZnO-based Core Shell Structures
Surface and Interface Engineering of Carbon Nanotubes with Metal Oxides Deposited via Atomic Layer Deposition
The deposition of thin films via atomic layer deposition (ALD) relies on the adsorption of gas precursor molecules to surface functional groups and the eventual chemisorption to the substrate. The resulting adsorbates form a new reactive surface for the subsequent gas precursor molecules to react with, leading to the nucleation and growth of a film. Most of the physicochemical properties of thin films depend on these two processes: on the nucleation and growth. These processes will define the substrate’s surface coverage, chemical composition, crystal structure, density, thickness, and surface morphology of the film. All these aspects need to be controlled in order to engineer the surface of the coating film and the interface with the parent material for a specific application. This is particularly challenging when the substrate material possesses an inherent chemically inert surface such as in the case of sp2 carbon materials, where the absence of surface functional groups inhibit the growth of an often-desired homogenous and conformal coating. Carbon nanomaterials such as graphene and carbon nanotubes (CNTs), as with many other nanomaterials, often require a thin film coating to preserve, improve, or develop new physical-chemical properties. In this thesis we investigated the nucleation and growth behavior of two common metal oxides, namely titanium oxide and aluminum oxide deposited via ALD on different types of carbon nanotubes. In order to study the nucleation behavior of metal oxides, we developed an in-situ Raman spectroscopy-ALD setup to measure different types of CNTs during the metal oxide thin film deposition. We demonstrated that the deposition temperature could influence the nucleation behavior of metal oxides, which in turn modifies the surface coverage and homogeneity of the growing film. The precursor molecules initially chemisorb only on defect sites, and the resulting adsorbate serves as an anchor for the film to grow simultaneously in the radial (2D) and vertical direction (3D). The substrate temperature determines the (2D) radial growth-rate-per-cycle (rGPC). Low growth temperatures of < 120 °C, led to a faster radial film growth along the carbon surface than it does in volume. Consequently, films deposited at these low temperatures tend to be continuous and homogeneous on carbon materials. For growth temperatures above 120 °C, the nucleation proceeds mainly in volume with slower radial growth rates. The nucleation and growth behavior therefore dictates the surface coverage, morphology and crystal structure of the growing thin film, which can be controlled by adjusting the temperature during the nucleation and growth stages. Furthermore, we have established that during growth, the main source of contamination is hydrogen coming from unreacted hydroxyl groups. In order to explain this phenomenon, we developed a geometrical model to explain how the precursor molecules chemisorb with the surface and subsequently rearrange during growth. We demonstrate how the adsorbate rearrangement during growth can determine the concentration of unreacted hydroxyls, the film density, and the growth-per cycle. To conclude, we then showed the importance of surface and interface engineering with ALD to improve the overall properties of the parent carbon material. For this, we used TiO2 films as barrier recombination layers on CNT photoanodes to fabricate dye-sensitized solar cells.
Study on the internal structure of ferroelectric Hf1-xZrxO2 thin film systems
Ferroclectric (FE) property of H102 thin rams was frst reported in 2011 NaMLab it Dresden, Germany. which had a fluorke structurc, doped with a few amounts of Si It was a very intriguing issue on the FE community because the fluorite-type film has only - 10 nm thickness. whereas the conventional perovskie type ferroclectrics have > 100 nm thiclmess. It has merit for fabrication of 3-dinensional structure due to its small thickness. Also, the band gap of the H(L)_ thin film is 5.5 eV which is high enough to prevent leakage currents flowing through devices. Having titanium nitride as a metal electrode, combined with an excellent compattheity with Si H102 as a thin It could be the representative iidustrial-frkndly materials for the adoption of memory production technology. It has been widely accepted that the emergence of unexpected ferrockctricity in Hf0: thin fins is due to the formation of non-centrosymmetric orthorhombic Pca2, phase. However, it still lacks researches on the emergence of ferroclectricity in this material systems. Therefore. this dissertation aims to resolve the ambiguity of the origin of the emergence of ferroclectricity n thin films through researches on the internal structure of the FE HID: thin films. For its robust ferrockctricity, many dopants were induced. (Si Zr, Y. AL Ck• Sr. La. etc.)Among these dopants. Zr doped HI102 has its wide composition range for emerging various electrical characteristics and lower processing temperature for crystallization of fins. Therefore. Hf,.,72,0, thin fins are up-and-caning FE matenak foe arubsing the mechanism of emerging farcelettricity. As the fit step, the degradation of the FE propenk-s of atomic byer deposited Hf„Z4,0, fins with kereasing thickness was examiled. When the thickness of the fin increases over 20 lint the FE propenies of the fins start to degrade whereas the 10 an-thick fin shows robust FE properties it previous reports. The origin of the degradation was ebeklated by phase transkke of non-FE rnonocklic phase. According to general thin fin growth theory. meanwhie. the grain she of the fin increases wkh increasing fin thickness. The grail size is the critical fader to get FE properties of Hfs17.410; fins because to surface energy and vokrnetrk energy are affected by the grai sire. Therefore, control of the grail she of tints Ls key psis to inerrupt degradation of FE pr.:peaks despite of increasbg fin thickness. In dis dissenation the grab she is successfuly comroted by inSelling I nm-thick Aka bterbyer at the middk poskian of the thickness of the FE fin. The MO, intabyer could hider the contimal growth of HforZro.01. fins. and die resuilig decrease of grab she prevented die fonnatke of the nee-FE maxi* phase. The At°, interlayer alsopawOak decreasedthe kalcage casein of the HfasZnisOr fins. As the next step. a -wake-up effect" on the FE Hf.37r40: fins was examited which refers to the increase it remanent pobrizstice with bcreasbg electric fiekl cycling number before the occuritnce of fatigue effect. In this work. die wake up effect from the }Ifs ars ills was earefiglY examiled by the pulse-switching experiment At the pristine state. the if 4324,0: fin mostly showed the FE-Ike behavior wilt a small ccartaake of antifennelectric(AFE),Ice distortin with could be ascrbed to the involvement of AFE phase. The field cycits of only 100 cyclesalmost wholly transformed the AFE phase So FE phase by depiming the pitned dont. The influence of field cycling on the itterfacial bycr was also exanted through the puke-switching experiments. In addition to that. the broken FE Intetesis bops achieved from a H6a4s0: fin was inemmted basedon the fast order phase transition theory. The two-step polariza' fin switching, which was expected from the theory. could be observed by dynamic pulse switching measurement. The variatians the iserfachl capacitance values along wih switching tine and number of swishing cycles could also be emanated from the pulse switching test. Being different frorn the one-step polariautka swiehis in other FE fins. two-step polarintim swiehint produced two slanted pbteau regians where the estiroted euerfacial capacitance values were different from each other. This could be understood based cm the quantitative model of the two-step pobrbation switchit with the involvement of an interniedite ncepolor phase. The H64.71e02 fin changed from AFE-Ike to FE-Ike with Mereasing number of electric fold eyeing. which could be Sited by the field driven phase change.
Finagy. this thesis presents a new strategy few extendis conventional scaling trend in dynamic random access memory (DRAM) by uttering new ly foist morphetropic phase handily (AMR) of mid solution of the H03:-LO: system. For the purpose, the schematic phase diagram of 1120 films with various thickness and Hf2r ratio was presented based on the previous works, and the MPB of tetragonal and orthorhombic phase for an abnormal increase in dielectric constant (sr) was found. From the C-V characterizations, the extraordinary st values could be observed in the MPB,and it could be confirmed that the composition of films changes with changing film thickness. The Zr contents for MPB decreased with decreasing film thickness owing to the rehtive decrease of the free energy of o-phase compared to that oft-phase. The minimum to. of 0.59nm could be achieved for 8.1 nm-thick Hfo3Zr030, films.
Study on the design of nanostructures and the properties of lithium/sodium storage of the Ni3S2 material
Studies on Atomic Layer Deposition of Gold and Silver Thin Films
Atomic layer deposition (ALD) is a thin film deposition method. Typically, an ALD thin film is deposited on a substrate in a heated reaction chamber in vacuum by exposing the substrate to ALD precursors. Commonly a metal precursor and a co-reactant, either an oxidizing or a reducing agent, are used. The film growth in ALD is self-limiting. Thickness of the film can be precisely controlled. ALD thin films are also conformal meaning that the films mimic the structures of the substrates. Plasma-enhanced ALD (PEALD) is an energy enhanced version of thermal ALD. The use of highly reactive radicals instead of the thermal co-reactant is the main difference between the thermal and plasma-enhanced ALD processes. The main drawback of PEALD is issued to be poor conformality of the PEALD thin films caused by the recombination of the radicals on the walls of the nanostructures. Potential applications of silver and gold thin films deposited by ALD include photonics, catalysis and electronics among others. In these applications conformal thin films with precisely controlled thickness are wanted. The main aim of this study was to develop thermal or plasma-enhanced ALD processes for these metals. Literature survey showed that there exist only a few ALD processes of silver and one PEALD study of gold. The main reason for the small number of processes has been the lack of thermally stable metal precursors. In ALD it is essential to have a thermally stable precursor to ensure the self limiting growth. During this study several silver and gold compounds were evaluated for ALD. One silver, gold(I) and gold(III) precursor were chosen for the ALD experiments. The silver precursor was applied with plasma-activated hydrogen in a PEALD process and with a reducing agent in a thermal process. It exhibited self-limiting growth in both processes. An ALD gold process was developed with the gold(III) precursor applied with an oxidizing agent. The gold(I) precursor applied with a reducing agent produced pure gold thin films, but no self-limiting ALD process was established. The other aim of the study was to apply the silver PEALD process to two potential applications as case studies. Surface enhanced Raman scattering (SERS) substrates were coated with silver. Raman intensity of the adsorbed molecules on the silver surface was studied. Significant enhancement in the Raman response of the molecules on the SERS substrates was shown when compared to a neat solution. In the second study, the Ag process was applied to coat titanium dioxide nanotubes and nanoneedles on titanium implants. The silver nanoparticles on implants created an antimicrobial response. In both studies the main advantage of applying ALD was that the amount of silver deposited was precisely controlled.
Selective atomic layer deposition and etching of oxides
With the continuing downscaling of the physical sizes of critical components in modern 3D semiconductor devices beyond the 10-nm technology node, pattern misalignments are likely to reduce the device yield to unacceptable levels. This is due to the difficulties in the positioning and shape retention of the patterns on the sample during each processing step in the manufacturing flowchart. A figure of merit to quantify the misalignment is the so-called edge placement error (EPE). Severe EPEs can lead to shorts or misconnections, thus resulting in poor device performance or malfunctioning. Meeting the ever stricter alignment specifications requires innovative solutions that can ensure atomic scale fidelity during material deposition or removal. Area-selective atomic layer deposition (ALD) provides Ångstrom level thickness control and can allow for bottom-up material deposition on pre-defined substrate areas. Atomic layer etching (ALE), permits in principle the same level of layer-by-layer control during the removal of a specific materials from certain substrate patterns with a high etch selectivity. Therefore, both techniques hold promises for reducing the number of manufacturing steps and for achieving (self-)aligned features or mitigating the EPE issues. The work in this thesis focuses on the development of area-selective ALD and selective ALE processes for several oxide materials (In2O3:H, ZnO, SiO2) and on gaining insights into the underlying reaction mechanisms. Chemoselective precursor or inhibitor chemisorption were exploited to achieve area-selective ALD of several oxides using thermal and also plasma-assisted ALD. Furthermore, the concept of chemoselectivity was also exploited to develop a novel method for isotropic ALE by making use of a plasma step. Area-selective ALD of In2O3:H (Chapter 4) and of ZnO (Chapter 5) was achieved on OH-terminated Si, in the presence of H-terminated Si substrate areas. Thermal ALD processes were employed in both cases. Micrometer-scale In2O3:H patterns were obtained by using a microplasma printer to locally convert H-terminated Si areas of a substrate into OH-terminated SiO2 areas, by local oxidation. This novel process could open up new options in the manufacturing flowcharts of flexible electronics and other devices (e.g., photovoltaics and displays) having pattern sizes in the order of ~100 µm. In addition, area-selective ALD of ZnO was achieved by local deposition of OH terminated SiO2 seed layer patterns on H-terminated Si-based films, using e-beam induced deposition (EBID). In this way, the area-selective ALD of ZnO was proven feasible for pattern sizes down to ~100 nm scale. The nucleation of these films was investigated by in-situ spectroscopic ellipsometry and the selectivity was demonstrated by means of chemical (X-ray spectroscopy methods) or structural (SEM and TEM) analyses. A major benefit of the two approaches mentioned above is that no resist patterning, etching or lift-off steps are required, thereby allowing for direct-write bottom-up patterning and for reducing the number of manufacturing steps. The underlying mechanisms enabling the selectivity were investigated using density functional theory (DFT) methods. Based on DFT results, it was suggested that the selectivity for In2O3:H deposition originates from the differences in the thermochemistry of the precursor adsorption on the OH-terminated and H-terminated silicon surfaces. In contrast, the selectivity for ZnO deposition originates from the differences in reaction kinetics of the precursor on OH-terminated and on H-terminated silicon surfaces. The area-selective ALD processes described above are based on thermal ALD recipes. However, some technologically relevant materials such as SiO2 and Si3N4 can be deposited at low temperatures only by plasma-assisted ALD. A novel approach that allows plasma processes to be implemented in area-selective ALD techniques was developed for the case of SiO2, by using a three-step (ABC-type) ALD cycle (Chapter 6). To this end, a suitable chemoselective inhibitor molecule, acetylacetone (Hacac), was selected. Hacac selectively adsorbs in step (A) on specific surfaces and inhibits the bis(diethylamino)silane (BDEAS) precursor chemisorption in the subsequent step (B). The ALD cycle is then completed in a third step (C) by an O2 plasma that removes the inhibitor and the precursor ligands. The nucleation of SiO2 using the ABC-type ALD process was investigated on 14 starting surfaces (e.g., direct deposition on SiO2 and GeO2 and nucleation delay on Al2O3 and HfO2 were observed) using in-situ spectroscopic ellipsometry. The selectivity of this area-selective ALD process was demonstrated on a patterned sample consisting of Al2O3 and GeO2, using spectroscopy methods. The inhibitor reactions were investigated using DFT calculations on Al2O3 and SiO2 starting surfaces. Based on these DFT results, it was made plausible that the selectivity originates from the difference in the thermochemistry of the Hacac adsorption: thermodynamically favorable on Al2O3, and unfavorable on SiO2. The ABC-type area-selective ALD process holds promise for realizing self-aligned fabrication schemes that are relevant for mitigating EPE issues. Furthermore, the ABC concept is fully compatible with plasma processing, thereby extending the portfolio of materials that can be selectively deposited. Finally, a novel route for the isotropic ALE of ZnO was introduced in this work, using the alternated dosing of Hacac and O2 plasma (Chapter 7). The process was investigated using in-situ spectroscopic ellipsometry on planar ZnO thin-films that were deposited on Si substrates. Using TEM inspection, the ALE process was demonstrated to enable isotropic layer-by-layer etching from 3D-topographies consisting of GaP nanowires that were coated with ZnO. High etch selectivity (80:1) over SiO2 and HfO2 and the possibility to extend the ALE process to other oxides (such as Al2O3) were also demonstrated. The etch selectivity of this process and the fact that it is a plasma-based approach may provide additional possibilities for achieving isotropic and controlled removal of oxides with high etch selectivity. In conclusion, area-selective ALD processes have been developed for several oxides, using thermal and plasma-assisted processing. The use of plasma radicals to achieve isotropic ALE has been demonstrated as well. The introduction of plasma process concepts in both area-selective ALD and isotropic ALE can enable novel processing options, thereby expanding the atomic layer processing toolbox. These results, together with the new insights into the surface chemistry reactions derived from DFT simulation, will contribute to mainstream industrial applications in advanced electronics, where single-digit nm process control is imperative. Other industries where dimensions are less critical can still benefit from the new selective atomic layer processing concepts. For example, in photovoltaics and displays, catalysis, energy-harvesting and optoelectronics, the manufacturing of superior-quality layers, the scaling and the reduction of manufacturing steps (i.e. cost) are essential.
Scalable nanofabrication techniques for III-V compound semiconductors and dielectrics
Realization of the newest photonic and electronic nanostructures and devices requires overcoming the limits of present nanofabrication techniques. This thesis presents scalable techniques to fabricate III-V compound semiconductor and dielectric nanostructures.
The central techniques developed in this work are: (I) a method for fabricating large-area position-controlled GaAs nanowire arrays using azopolymers with laser interference lithography (LIL) followed by dry etching and metalorganic vapour phase epita.xy (MOVPE), (2) a new type of low refractive index nanoporous conformal antiretlection (AR) coating for glass called grass-like alumina with broadband omnidirectional transmittance and is made from de-ionized water treated atomic layer deposited alumina, and (3) the atomic layer etching process for the GaN (opal) crystal plane.
The significance of the large-area position-controlled GaAs nanowire arrays is that such high-surface-area, low-volume GaAs nanowire arrays can be used for example in next generation inexpensive and efficient solar cells.
The grass-like alumina presents a paradigm shift on optical coatings as it is suitable for production of hundreds of optical components coated in parallel conformally even on surfaces where no other technique is available due to extreme topography. The grass-like alumina on glass has a graded refractive index profile and acts as an AR coating enabling broadband and omnidirectional transmittance in the visible spectrum of light. What is remarkable is that a completely new type of behaviour was found from such a well known and widely used material as ALD alumina.
GaN (oom) atomic layer etching (ALE) process was developed, which can remove one molecular layer of GaN at a time and is suitable for fabrication of atomic fidelity nanostructures and normally-off high electron mobility transistors, using conventional photoresists as etch masks. This expertize was further used in analyzing ALE of silicon for nanoscale pattern transfer and high-resolution nanoimprint stamp preparation.
In addition to developing the GaN ALE process for the (coot) crystal plane other III-N technologies were developed. GaN growth on silicon on insulator wafers was demonstrated and the films characterized, and N-polar MN growth on 4H-SiC was characterized.
Rational Design and Intensive Study of High Performance Silicon and Lithium Metal for Lithium-Batteries Anode
Quality, Microstructural Refinement and Stability of Atomic-layer-deposited Aluminum Nitride and Aluminum Oxide Films
Abstract High-quality, stable ALD films are required in microelectronics when the films are exposed to further processing during device manufacturing, or if the films are exposed to a demanding environment. For example, front-end-of-line processing exposes the deposited materials to high temperatures and aggressive chemicals during process steps such as dopant activation and wafer cleaning. Furthermore, a protective film against humidity and corrosion may need to maintain its structural integrity for the lifetime of the device which can be several years. Therefore, engineering the film quality and understanding the effects of high-temperature processing on thin films are required for the successful integration of the films to a semiconductor device. The goal of this thesis was to study the quality, microstructural refinement, and the stability of ALD MN and Al203 films. The results were divided to the process development of ALD MN and M203 films, the examination of their microstructural development due to high-temperature thermal treatments, and the resulting stability of the ALD films. Film stability was understood to encompass thermal stability (e.g. oxidation) and chemical stability (ability to resist dissolution and corrosion). Film quality comprised of attributes such as the amount of impurities, stoichiometry, and crystallinity which were characterized for the as-deposited films and after the high-temperature treatments. The emphasis on ALD MN was in process development. Trimethylaluminum (TMA) -based MN was amorphous and contained a high amount of hydrogen when deposited at 200 °C. The hydrogen outgassed during high-temperature treatments and the MN films began to oxidize at and above Soo °C. AlC13-based MN films, processed closer to 500 °C, had less impurities and a polycrystalline microstructure as opposed to the TMA-based films deposited at 200 °C. The AN film residual stress was also tunable in the plasma-enhanced AlC13 process by adjusting the plasma time of the nitrogen precursor. AID MN studied in this thesis and the literature review show promise of the film quality continuously improving. The main challenges are in improving the crystalline quality and minimizing the amount of impurities, such as hydrogen, in the MN films. The focus on ALD M203 was in understanding the effects of the high-temperature treatments. As-deposited ALD M203 was amorphous and dissolved into wet chemical cleaning solutions. Heat treatments at and above 800 °C crystallized the films. However, high vacuum annealing caused blistering of the alumina films, whereas atmospheres with hydrogen and nitrogen produced crystalline films without blisters. The fully-crystallized alumina films were stable in SC-2 and HF cleaning solutions. The crystallized alumina films are demonstrated to be suitable for technologies such as silicon on insulator. Furthermore, crystallized ALD alumina could be utilized as a protective layer in a variety of applications that withstand the crystallization temperature.
Prospects for all-ALD processes through the synthesis of thin sulfide and oxide layers for CIGS-type solar cells application
The goal of this doctoral research project is to use the advantages of the ALD (Atomic Layer Deposition) technique for the synthesis of innovative materials to be used in the future generations of Cu(In,Ga)(S,Se)2 (CIGS) thin film solar cells. One of the main focus is to explore the concept of the all-ALD chalcogenide solar cell. Binary and ternary materials, oxides (i:ZnO, ZnO:Al) and sulfides (ZnS, In2S3, CuxS and CuInS2), have been synthesized, characterized and integrated in the CIGS cell architecture. A promising efficiency of 11,3% has been demonstrated for a CIGS cell with all-ALD front layers, that consist of the stack In2S3/i:ZnO/ZnO:Al (vs 13% for the non-ALD stack, composed of CdS). In situ and ex situ characterization tools have been essential in order to finely study the reaction mechanisms and to investigate properties of each material. A QCM (Quartz Crystal Microbalance) has particularly been implemented as a key equipment to monitor mass variations during the growth. For example, it has evidenced the impact of the precursor pulse order during the Al doping cycle on the growth and overall final properties of ZnO:Al. Thus, the Al doping level of ZnO has been controlled to minimize the electrical resistivity of this film. During the synthesis works of CuInS2, the QCM has also revealed gas-phase cation exchange mechanisms between the Cu precursor and the In2S3 substrate. A first working all-ALD solar cell, made of an ultrathin CuInS2 film absorber, has been synthesized, that demonstrates the feasibility of this new concept.
Processing and properties of titania nanostructures
Properties of nanostructured materials differ vastly from those of bulk materials and modifications of the nanostructures may be used to develop novel functional materials with unique properties. This thesis focuses on the preparation of titania nanostructures with different crystal structures and morphologies to investigate their thermal conductivity and photocatalytic properties. Template-free synthesis methods, such as chemical processing and rapid breakdown anodization (RBA), have been used for the preparation of titania nanotubes (TNTs) and the nanolaminate thin films have been deposited by atomic layer deposition. Thermal conductivity of the nanostructures with different dimensions, crystallinity and phase structure is investigated. Both as-prepared and annealed TNTs are also tested for the photocatalytic degradation of organic pollutants using model dyes. The TNTs synthesized by chemical processing are multiwalled, open-ended, and have a wall thickness of 4-5 nm with mixed anatase/titanate crystal structure, while the TNTs prepared by RBA are single-walled with one end open and the other end closed. Amorphous TNTs with a wall thickness of 15-30 nm are obtained using an organic electrolyte and crystalline TNTs with a wall thickness of 7-12 nm are prepared by an aqueous electrolyte. When annealed at higher temperatures the TNTs diffuse to nanorods with a modified crystal structure and chemical composition. The wall thickness is seen to have a clear influence on the thermal conductivity of the crystalline TNTs, which is reduced by decreasing the wall thickness. The thermal conductivity of amorphous TNTs is slightly lower than that of the crystalline nanotube and comparison with the literature values reveal the impact of wall dimensions on the net thermal conductivity, also in case of amorphous TNTs. The thermal conductivity of amorphous Al203/TiO2 nanolaminates is lower than that of titania thin films. It is found that the thermal conductivity decreases by increasing the interface density, revealing the influence of non-negligible Kapitza resistance on the overall thermal conductivity in amorphous nanolaminates. Of the chemically processed TNTs, the as-synthesized TNTs are the most efficient catalysts under the UV radiation due to a higher specific surface area and a large number of hydroxyl groups on the surface. However, the TNTs prepared by RBA aqueous electrolyte show a complete decolorization of dyes under the solar irradiation. As-prepared TNTs and TNTs annealed at 250 and 450 °C are found to be the most efficient catalysts. The number of reactive surface sites, band gap, specific surface area, photocatalytic mechanism and crystal structure of the TNTs are all seen to influence the overall photocatalytic efficiency. The findings presented in the thesis also support the understanding of thermal properties of titania nanostructures for number of potential applications. Keywords Titania nanotubes, nanolaminates, thermal conductivity, photocatalytic activity
Preparation and Characterization of Lead Halide Perovskites: Towards sustainable, cost-effective and upscalable solar cell manufacture
The perovskite solar cell (PSC) is a recent contender within the photovoltaic research field. In a matter of a few years, the power conversion efficiency (PCE) of the PSC has catapulted from 4% to above 22%, which represents one of the fastest developments in the field. The PSC band-gap tunability makes them interesting for use in tandem solar cells with other established solar cell technologies. This thesis focuses on exploring the photophysics of the perovskite material as well as the development of different perovskite preparation processes and materials for potential use in large-scale manufacture and tandem solar cell applications.
First, the photoconductivity of a perovskite film deposited on different metal oxide nanoparticle layers is investigated. The results show that the perovskite can generate free charge carriers without the presence of an electron acceptor.
Secondly, we constructed PSCs with a conducting carbon-nanotube film, as a replacement for both the hole-selective layer and the metallic back electrode, which yielded a PCE of 15.5%. Furthermore, we explored the preparation of semitransparent PSCs for tandem solar cells by using atomic-layer deposition (ALD) for depositing a thin electron-selective metal-oxide layer. We were successful using ALD directly on a perovskite layer without damage to the perovskite. Although the PSCs did not yield high PCE, the study marks a step in further development for direct ALD deposition onto the perovskite.
Finally, we developed two different methods concerning sustainable manufacture of PSCs. The first method was based on the synthesis of the mixed-ion (FAPbI3)0.87(MAPbBr3)0.17 perovskite in ambient air, which had hitherto only been possible in inert atmosphere. The best PSC was obtained by depositing the perovskite onto a 50°C warm substrate in ambient air yielding a PCE of 17.7%. In the second method, only non-hazardous solvents, water and isopropanol, were used in the synthesis of Cs0.1FA0.9Pb(I0.83Br0.17)3. It is the first publication of mixed inorganic and organic cation perovskite synthesis using a two-step preparation procedure with only non-hazardous solvents and the process yielded a PCE of 13.0%. The method allows for complete ionic control of the perovskite and further variation and improvements are therefore possible.
Plasma-enhanced atomic layer deposition of binary metal oxides as gas barrier layers on polymers; English
In this thesis, the deposition of inorganic oxides, namely Al2O3 , SiO2 and TiO2 by means of PEALD on the two polymers PET and PP was investigated regarding the application of these materials as GBLs for improved packaging materials. The dis cussed experiments and results demonstrate a contribution toward the understand ing of the fundamentals of the respective PEALD depositions, thereby comprising studies on precursor development and the in uence of precursor chemistry on the growth of GBLs on polymers, the combination of PECVD and PEALD as well as correlation of material properties toward barrier performance. In the rst part, the growth of TiO2 during PEALD on PET was investigated in a comparative study, employing the commercial available precursor TMDAT and a newly developed mixed amino-alkoxide-Ti-precursor, TDMADT. The resulting out come and more details on the precursor synthesis, characterization and process development were published in 2016 and reproduced in chapter 2, page 59ff. These studies were performed based on the fact that the TDMAT precursor represents, among many bene cial properties such as volatility and reactivity, limited ther mal stability. It was shown earlier that the rational precursor development of Ti precursor compounds yields precursors with ne-tuned thermal properties, mak ing these compounds promissing for both PEALD and MOCVD application. As the here investigated growth on polymers sets two additional limitations, i.e. the reactivity toward a polymer substrate and the sensitivity of these substrates toward heat treatment, the motivation for further systematic precursor development is on hand. The new precursor compound TDMADT was obtained from substituting one of the amide-ligands of TMDAT using dimethylamino-2-isopropoxide, thereby creating a ve-fold coordinated Ti-complex with promising thermal properties and suf cient reactivity for PEALD processes. In the comparative study, an ef cient PEALD process using TDMADT, exhibiting a simliar GPC as TDMAT ( 0.9 Å cycle-1 vs. 1.0 Å cycle-1) was developed and the obtained thin lms revealed high qual ity in terms of low roughness (rms = 0.2 nm) and nearly perfect stoichiometry as found from RBS/NRA and XPS studies. Employing in-situ QCM, the growth of the two processes, using either TMDAT or TDMADT, was monitored and from the relation of the frequency shifts and possible molecular fragments of the different precursors, it was found that the new precursor chemisorbs to the surface via cleav age of two amide-ligands, while the more stable and more bulky dimethyl-amino-2- propanolato ligand stays intact and faces, most likely, upwards with respect to the substrate surface plane. Furthermore, both TDMAT and TDMADT were used to de posit TiO2 thin lms as GBLs on 23 µm PET foil with different thickness and the re spective coatings were investigated regarding their barrier performance in terms of OTR. For both compounds, thin lms from applying 150 cycles (15 nm for TiO2 from TDMAT, 14 nm TiO2 from TDMADT) exhibit OTR values below 0.2 cm3 m−2 day−1 , thereby showing a drop in OTR by two orders of magnitude compared with the uncoated PET foil. A second major part of this thesis dealt with a combinatorial approach to fabri cate GBLs by means of PECVD and PEALD. In chapter 3, page 79ff., this approach was discussed for both a seeding and a capping route. While the approach to com bine PECVD and PEALD with respect to GBL application was investigated by several groups, which was outlined in the chapters 1 and 3, the here performed experiments were designed to investigate the in uence of ultrathin PEALD lms (1 nm to 5 nm) on the overall barrier performance with respect to macro defect density and bar rier performance in terms of OTR. This approach is unique in terms of the chosen barrier layer thickness and the used substrates, which were of only 23 µm thick ness. From the seeding approach, in which SiO2 PEALD thin lms of 1 nm to 5 nm thickness served as improved surface for subsequent PECVD growth of 15 nm SiOx , a signi cant impact on the latter measured defect density was found. A PEALD thin lm of only 1 nm thickness decreased the defect density by 50%, while a 5 nm PEALD grown seeding layer caused a drop in OTR by two orders of magnitude, in dicating a strong in uence of the PEALD grown seeding layers on the overall barrier performance of the combined GBL materials. The capping approach was investigated for four different systems, consisting of the PECVD grown materials SiOxCyHz or SiOx and the PEALD grown materials Al2O3 or SiO2 . Similar to the seeding approach, the PECVD coating thickness (5 nm) was chosen to exhibit a poor barrier performance to allow the investiga tion of a potential in uence also from ultrathin PEALD thin lms of only 1 nm to 5 nm thickness. PEALD grown cappings of Al2O3 on SiOxCyHz were found to result in a drastically reduced defect density, being ≤2 defects mm−2 . Furthermore, these cappings decreased the OTR substantial from > 62.0 cm3 m−2 day−1 down to 15.0 cm3 m−2 day−1 (1 nm Al2O3 , 6 nm GBL in total) and 7.8 cm3 m−2 day−1 (5 nm Al2O3 , 10 nm GBL in total). Highly encouraging results were found for PEALD grown Al2O3 cappings on PECVD grown SiOx , where an ultrathin capping of only 1 nm suppressed the formation of defects completely. Consequently, the defect den sity was found to be zero macro defects mm−2 for both the 1 nm and 5 nm capping. While SiO2 cappings on SiOxCyHz showed a less strongly pronounced impact on the defect density with 156 macro defects mm−2 for the 5 nm, the barrier perfor mance found to be affected stronger, as OTR dropped from >15.0 cm3 m−2 day−1 to 0.5 cm3 m−2 day−1 . Regardng barrier performance, similar results were found for SiO2 capping on SiOx , where a 5 nm cappings caused a stronger decreased OTR of 38.6 cm3 m−2 day−1 . The defect density for SiO2 cappings was found to be strongly decreased compared to the bare PECVD grown SiOx thin lms on PET, with values of 23 macro defects mm−2 (1 nm SiO2 , 6 nm GBL in total) and 1 macro defect mm−2 (5 nm SiO2 , 10 nm GBL in total). Here, it was further observed that for >90% of the detected defects, macro defect formation takes place preferentially at sites contam inated with dust, while larger areas without surface features exhibit only negligible amounts of detectable defects, indicating the superior properties of thin lms from PEALD with respect to GBL applications. In chapter 4, the fabrication of multilayers for a potential GBL application was in vestigated with respect to stackings of Al2O3 and SiO2 on PP and their mechanical properties in terms of residual stress. The idea followed the one from the seed ing/capping approach (chapter 3) in terms of using a polymer substrate exhibiting rather poor barrier performance against oxygen gas and to investigate the in u ence from thin coatings, deposited by PEALD. In these studies, both the in uence from precursor chemistry on the growth of Al2O3 thin lms and a potential in u ence on lm growth of Al2O3 and SiO2 from an oxygen plasma pre-treatment of the polymer were investigated. For these studies, the recently reported and novel Al-precursor [3-(dimethylamino)propyl]dimethyl aluminum(III) (DMAD) was com pared with TMA to grow Al2O3 via PEALD. From in-situ QCM studies employing functionalized QCM crystals, the growth of Al2O3 was monitored and could be ex plored with respect to the growth modes in dependency of the applied Al-precursor. For this, QCM crystals were coated with a top-layer of spin-coated PP (scPP), thereby providing an excellent model layer for industrially applied PP foil. From the inves tigations using the scPP-QCM crystals, a rst indication of different growth modes for the two Al-precursors TMA and DMAD was obtained. While the growth of Al2O3 on scPP using TMA was decreased in terms of lower amounts of deposited mass per cycle than found for a reference deposition on an uncoated QCM crystal, the DMAD process revealed similar MGPCs for both crystals. It was further observed that the rst cycles of the TMA process most likely comprise a rather strong contribution from etching, which could explain the hindered growth and hints toward a more diffusive interface between the scPP and the inorganic oxide. For DMAD, such etching contribution was not found, thus forming, most likely, a more abrupt inter face with the substrate. Al2O3 thin lms from DMAD of 10 nm thickness exhibited no gas barrier when applied on biaxial oriented PP (BOPP), while Al2O3 from TMA improved the OTR by a factor of 3.6. For SiO2 of the same thickness, an improve ment of the barrier performance by the factor 23.3 was found, and as for TMA, QCM hints here also toward a more diffusive interface as etching during the rst cycles must be taken into account. Considering the ndings from in-situ QCM experi ments, a more diffusive interface could be bene cial in terms of improved barrier performance, which could be explained by a better sticking of the inorganic thin lm on the substrate, due to a gradual increase of the inorganic component. Using Si-sensor chips, the residual stress of the binary oxides was investigated and SiO2 thin lms exhibited compressive stress over a broad thickness range with a lower value of −250 MPa for thicknesses ≥45 nm. Al2O3 thin lms from TMA showed tensile stress with a lower value of 125 MPa for lms ≥45 nm. In contrast, Al2O3 from DMAD showed a transition in residual stress from compressive (≤30 nm) to tensile (≥60 nm), with a 45 nm sample exhibiting residual stress close to 0 MPa. This change in residual stress for thicker lms could be explained with formation of crystallites, inducing additional stress for thicker lms. As GI-XRD revealed no evidence for crystallization, these potential crystallites must be nanoscopic. To in vestigate the in uence from precursor choice on the properties of multilayers of Al2O3 and SiO2 , dyads of 5 nm SiO2 and 5 nm Al2O3 , either grown from TMA or DMAD, were investigated regarding their barrier performance and residual stress. Here, the combination of SiO2 /Al2O3 (DMAD) exhibited a barrier improvement fac tor of 22.4 and a residual lm stress of 114 MPa (tensile), while the combination with Al2O3 from TMA showed an improvement factor of only 4.8 and a residual stress of −113 MPa (compressive). These ndings are encouraging, as the barrier perfor mance seems to be dependent to a major degree on the SiO2 coating while the Al2O3 coating can be used to tailor the residual stress of GBL materials, which is of high importance for the encapsulation of exible display using OLED technology.
Nanomaterial design via ALD: new methods and applications in catalysis
Producing chemicals and liquid fuels from renewable carbon monoxide and hydrogen (syngas) is a key route towards an environmentally sustainable economy. Alcohols beyond methanol are key targets for fuel and chemical production; however despite almost a century of research, there are no industrially appropriate catalysts for the direct formation of these compounds. New methods are needed to synthesize catalysts for higher alcohol production from syngas. Atomic layer deposition (ALD) is one such synthetic strategy. In this thesis, a new method for ALD nanoparticle synthesis was developed that can be used to prepare catalysts. Using oxygen gas as the co-reactant, area-selective ALD of metal oxides by metalorganic precursors that typically reactive strong oxidants to proceed was achieved selectively on noble metal surfaces by exploiting the catalytic dissociation of oxygen molecules at the metal surface. The process was demonstrated for selective deposition of both iron oxide and nickel oxide on platinum and iridium substrates, which acted as the catalytic surface for oxygen dissociation. The area-selective ALD approach was evaluated on planar and patterned substrates and used to prepare Pt/Fe2O3 core/shell nanoparticles. To explore metal alloy catalysts for syngas conversion, CoZn and PtCo catalysts were synthesized through a combination of traditional wet synthesis and ALD. During synthesis, the number ALD cycles was tuned to optimize catalytic performance with precise control. These catalysts had greatly improved selectivity for the alcohols during syngas conversion. To understand the improved selectivity and behavior of these catalysts, in-situ characterization cells based on infrared spectroscopy and x-ray diffraction were developed and applied to study the catalysts during operation. By investigating the surface chemistry of PtCo catalysts, it was discovered that the presence of Pt modifies CO binding sites during CO hydrogenation. Pt increased the amount of on top CO on Co which led to more undissociated CO, favoring alcohol formation. By performing in-situ measurements of CoZn at high pressure, it was discovered that the presence of Zn leads to Co2C formation during catalyst operation. The resulting Co2C was found to be critical in alcohol formation on these catalysts. Beyond CO, CO2 is an emerging feedstock for renewable chemical production. New CoGa catalysts were synthesized for CO2 hydrogenation. These catalysts achieved 95 % selectivity towards methanol and dimethyl ether (excluding CO) during reaction of CO2 and H2 at 30 bar pressure and 230 °C temperature. The Co:Ga ratio was found to play a critical role in the selectivity, with increasing Co content favoring methane production and increasing Ga content favoring dimethyl ether production. The work in this thesis has demonstrated the promise of ALD for heterogeneous catalyst synthesis and developed new approaches for ALD of nanomaterials. The studies on CO and CO2 hydrogenation have led to new understanding of the structure and mechanism of alcohol synthesis catalysts and may ultimately aid in the creation of high performance catalysts.
Multiscale simulation of metallic copper and copper oxide atomic layer deposition from Cu Beta-diketonates
Copper (Cu) interconnects have been widely used to replace aluminum in ultra-large-scale integration due to low resistivity and superior resistance to electromigration. Current processes for the fabrication of interconnects require thin Cu seed layers before the subsequent Cu filling by electrochemical deposition (ECD). It is crucial that these seed layers are coated conformally and smoothly in vias and trenches, ensuring that the ECD Cu films are free of voids. With the continuous scaling down of device dimensions, atomic layer deposition (ALD) has been considered as the most promising technology for making the Cu seed layers, because of its excellent conformality and precise thickness control. This dissertation is dedicated to the multiscale simulation of Cu ALD using the Cu beta diketonate precursors ( nBu3P)2Cu(acac) and Cu(acac)2. Different co-reactants (H, H2, H2O, O3 and wet O2) were investigated with respect to their application for the ALD of metallic Cu and Cu oxides. While Cu beta-diketonates have been widely applied in ALD, the mechanistic details of the surface reactions are still largely unknown. Ab initio calculations were performed to obtain the input data for reactive molecular dynamics (RMD) simulations and thermodynamic modeling, which were realized at the molecular-scale and macroscale, respectively. In the gas-phase, the thermodynamic analysis predicts that the (nBu3P)2Cu(acac) precursor will dissociate into ( nBu3P)Cu(acac) and nBu3P even at low temperatures (300–400 K). The further dissociation of (nBu3P)Cu(acac) requires much higher temperatures (> 575 K), which prevents the undesired disproportionation reaction. On the other hand, the gas-phase decomposition of the Cu(acac)2 precursor is unfavorable during ALD. The adsorption and decomposition of Cu precursors were studied on the Ta(110), Cu(110), Ru(001), Cu2O(111), SiO2(001), and TaN(111) substrates. A simplified precursor model (Me3P)Cu(acac) was applied to save computational costs. The metallic substrates Ta, Cu, and Ru, exhibit a much higher reactivity towards Cu precursors as compared to the metal oxide (Cu2O and SiO2) and the metal nitride (TaN) substrates. It is evident that electrons are transferred from the metallic surface to the adsorbate, leading to the reduction of the Cu center atom. RMD simulations were performed to understand the surface reactions between the Cu precursor and different co-reactants. Water reacts with adsorbed Cu(acac) through a ligand exchange reaction, producing gaseous H(acac) and surface OH species. In the presence of O2, the released H(acac) molecules can be further oxidized into COx and H2O, which is under kinetic control. Molecular hydrogen is found to be nonreactive towards Cu(acac)2; whereas atomic H can efficiently remove the surface acac-ligands, with CxHy and HxO as the reaction products. A combustion-like reaction with the by-products COx and HxOy is observed in the reaction between Cu(acac)2 and O3. By comparison with the reaction rate and the carbon removal ratio under different conditions, it can be concluded that the reactivity of co-reactants towards Cu(acac)2 follows the order H > O3 > H2O > H2.
Molecular layer deposition: fundamental mechanisms and applications of ultrathin organic films
In recent years, many technological advancements in medicine, renewable energy, water purification, and semiconductor processing have resulted from access to nanotechnology. Though we have many methods for creating nano-sized features, our current nanomaterials toolkit must continue to expand in order to meet the increasing demand for smaller features, more complex architectures, and reduced defect frequencies required by these applications. Molecular layer deposition (MLD) is a promising new method for expanding that toolkit, allowing for the incorporation of organic components into ultrathin materials and nanostructures through a vapor-phase, layer-by-layer synthesis approach. Although a decade and a half of development has already gone into MLD, there is still a significant gap in our understanding of the mechanisms behind MLD growth and the microscopic properties of the resulting films, such as their molecular-level structure. This dissertation presents work to better understand these fundamental properties of MLD and use that understanding to control the thermal, mechanical, and catalytic properties of these materials. In the first half of this work, a study of the structure and growth behavior of organic MLD films is performed. First, the properties of polyurea films are explored as a function of backbone flexibility. Our results suggest that changes in growth rate between the most rigid and most flexible backbones (4 Å/cycle vs 1 Å/cycle) are not caused by differences in the length of molecular precursors, chain orientation (~25° on average for each backbone), or film density (1.0 – 1.2 g/cm3 ), but instead are caused by an increased frequency of terminations in the more flexible chemistries. Measurement of the crystallinity and growth angle further suggest that polyurea MLD films exhibit multiple domains, with some chains adopting horizontally packed structures and some chains growing more out-of-plane, leading to an average growth angle of 25°. Interestingly, the observed terminations do not result in the complete cessation of film growth, suggesting that precursors may be absorbing into the film through non-covalent linkages. To observe these absorptions events, MLD is performed on surfaces whose reaction sites have been intentionally eliminated. These terminations are shown to be effective at reducing the growth rate of MLD, suggesting that MLD growth rates are heavily dependent on the number of reaction sites. However, after several cycles, the film growth rate is able to recover, suggesting that monomers have absorbed into the films to reintroduce new reaction sites. A model of growth is developed based on a site balance which suggests that roughly 3% of the chains are terminated by double reactions every cycle. Taken as a whole, this work provides a new paradigm for the growth of MLD films, showing that the films do not adopt the simple layer-by-layer covalent network that is typically portrayed for MLD. MLD has many potential applications in energy and semiconductor manufacturing. In the second half of this thesis, two studies related to the development of MLD are explored. First, a relatively unstudied "manganicone" manganese hybrid MLD chemistry is synthesized using bis(ethylcyclopentadienyl)manganese and ethylene glycol for use as an electrochemically-relevant catalyst material. Characterization of the composition and crystal structure of these films shows them to grow as manganese alkoxides, which partially degrade upon exposure to air into manganese carboxylates. Annealing the hybrid films to remove the carbon is shown to eliminate any porosity introduced through the incorporation of the organic components. However, annealed hybrid films are shown to be less prone to restructuring than ALD-grown MnOx, making them potentially desirable materials for electrodes in thin film batteries. Second, an investigation of the self-assembly of dodecanethiols from the vapor phase onto copper oxide was performed. Dodecanethiols are often used as a blocking layer in area-selective ALD and MLD. The thiols are shown to etch the surface of the CuO to create well-ordered copper-thiolate multilayers several nanometers thick, with crystallites oriented parallel and perpendicular to the substrate surface. In addition, after exposure to air for several days, the multilayer films ripen into particles several microns wide and several hundred nanometers high over the course of several days. This ripening has never before been observed for thiols deposited on copper or copper oxide Finally, a conclusion is presented with several perspectives on the possible use of MLD in the future.
Hybrid Organic-Inorganic Materials Synthesized via Vapor Phase Infiltration
Polymers are used in a wide range of applications, from high-tech devices to everyday products, yet they suffer from limitations such as poor chemical stability in certain environments and low mechanical strength. Inorganic materials like silicon and glass have higher mechanical strength, but they are heavier and more brittle as well as more susceptible to certain chemical degradations. For example, polymers are easily dissolved in organic solvents whereas inorganics like glass remain stable, but glass can be etched by hydrofluoric acid, to which some polymers are immune. By incorporating inorganic constituents into these materials, we can bring about the best of both worlds in terms of new properties that might not be offered by either material alone. This thesis presents a processing theory created from experimental measurements to allow precise control of vapor phase infiltration (VPI) used to create new organicinorganic hybrid materials. VPI works by allowing metalorganic precursors commonly used in chemical vapor deposition to diffuse into polymers and react with polymer functional groups or co-reactants at low processing temperatures (below 200 oC). This process can transform nanometers to microns of polymer into hybrid material. While several research groups have explored various materials properties of VPI-modified polymers, the research community still does not understand the exact processing kinetics and thermodynamics of VPI. By using ex situ and in situ characterization techniques, we calculate energy parameters for VPI processing kinetics and thermodynamics for the commonly studied trimethylaluminum and poly(methyl methacrylate) system. This thesis also presents new properties in the hybrid materials including chemical stability and water absorption that provides more insight about the chemical and physical structure of these materials. This thesis provides new knowledge to help guide the hybrid materials research community towards developing new processes and materials through vapor phase infiltration for both fundamental scientific studies and commercial products.
Hot-wire assisted Atomic Layer Deposition of Tungsten films
This thesis aims to establish a novel technique of atomic layer deposition (ALD) for the future ultra-large-scale integration (ULSI) of microelectronics. In last decades, chemical vapor deposition (CVD) is a dominant means for film deposition. However, the downscaling of modern ULSI manufacturing demands ALD to achieve conformal and uniform thin film with very precise control of thicknesses on structures of increasing complexity. Recently, plasma-enhanced ALD (PEALD) is largely adopted in industries to enable deposition of layers at lower substrate temperatures compared to thermal ALD. Moreover, PEALD can also provide deposition of singleelements such as Si and selected metals. However, plasma has some drawbacks. To provide a possible alternative, in this thesis we develop hot-wire assisted ALD (HWALD), where a heated tungsten (W) filament is utilized instead of a plasma to generate radicals. HWALD is expected to be another candidate for deposition in future ULSI technology. Particularly, this thesis focuses on the application of HWALD for W deposition by providing sequential pulses of atomic hydrogen (at-H) and WF6. Chapter 2 describes two reactors which were used for HWALD W. The coldwall reactor has a much larger volume than the hot-wall one. The hot wire in the coldwall reactor is situated much further away from the substrate compared to the hotwall reactor. In both reactors, there is no direct line-of-sight between the hot wire and the substrate. A spectroscopic ellipsometer (SE) is installed to in-situ monitor the film growth. Measured film thicknesses have been verified by other techniques and the optical models have been established and validated. Furthermore, tellurium (Te) etching experiments were conducted to confirm the existence of atomic hydrogen and its delivery to the substrate. The at-H was generated by cracking H2 on the hot wire and could be transferred to the substrate surface to provide a reasonable etch rate of Te. The total process pressure, Ar flow rates and other parameters affected the etching. Although WF6 gas was introduced not via the hot wire, it was found to diffuse upwards to the hot wire resulting in back-stream diffusion. This effect has an influence on the subsequent W deposition. Chapter 3 presents results of tungsten films deposition in the cold-wall reactor. Besides ALD, CVD and etching modes of the W film were observed. This can be explained by the back-stream diffusion: WF6 could diffuse to the hot-wire, resulting in WF6 decomposition and generation of a flux of fluorine-containing species, such as fluorine (F) and tungsten subfluorides (WFx, x<6). The fluorine could cause etching of the grown W film, whereas WFx could mix with at-H, leading to CVD. And the fluorine containing species would adsorb on the cold walls and evaporate into gas phase during experiments. It is found that a higher gas pressure strengthened etching whereas a lower pressure enhanced CVD. By selecting the proper process pressure and limiting the dose of WF6, optimal conditions have been found to maintain the ALD mode. Under these chosen conditions, HWALD W films were deposited with a W purity approaching 99 at%. Further, we compared HWALD W with CVD W in terms of growth kinetics and properties. For CVD, the samples were made in a mixture of WF6 and either molecular or atomic hydrogen. Resistivity of the CVD W was around 20 µΩ·cm, whereas it was as high as 100 µΩ·cm for the HWALD films. X-ray diffraction (XRD) revealed that the HWALD W crystallized as βW, whereas both CVD films were in the α-W phase. Chapter 4 demonstrates results of HWALD W in the hot-wall reactor. The Xray photoelectron spectroscopy (XPS) analysis revealed high-purity films, reaching 99 at.% of W. Remarkably, XRD proved the high-purity α-phase W, compared to βphase W obtained in the cold-wall reactor. The α-phase was further verified by the d-spacing values of W obtained from high-resolution transmission electron microscopy (HR-TEM) images. The resistivity measurements by means of four point probe, transfer length method test structures and the Drude-Lorentz SE model all revealed a low resistivity of 15 µΩ·cm for the HWALD W. The HR-TEM analysis of the films showed a uniform and conformal coverage on high aspect ratio structures (up to an aspect ratio of 36), confirming the effective ALD process and the sufficient diffusion of both WF6 and at-H into deep trenches. Finally, it is found that W layers start to become electrically continuous in a thickness range of 2-3 nm. As described in the last two chapters, W obtained in two different reactors possessed different crystalline structure. Thus, Chapter 5 aimes to find the factors which are decisive for the formed. Impurites, i.e. N2O, O2, NH3 and H2O, were added upon the standard HWALD process to investigate their effects. O2 and water have a retarding effect on W growth but the HWALD process can be re-initiated after stopping their supply. In contrast, nitridizing species (N2O and NH3) have a permanent terminating effect. However, W deposited with O2 impurites still resulted in α-phase. Furthermore, the effects of WF6 overdose were studied. The surplus of WF6 appeared to lead to the formation of β-phase W. Extra fluorine-containing species were thus identified as the likely root cause of β-phase formation. Chapter 6 proposed an inherent area-selective HWALD of W. The nucleation and growth of HWALD W on various substrates were studied. No nucleation was found on a thermally-grown SiO2 surfaces nor on (ALD-grown) TiN and Al2O3 surfaces. On the contrary, HWALD W could be successfully deposited on W and Co surfaces. Moreover, the native oxides of these metals could be reduced by at-H, having no influence on the subsequent deposition of W by HWALD. Due to the nucleation delays on different surfaces, an area-selective HWALD W process was achieved on W/SiO2 and Co/SiO2 patterned surfaces. Furthermore, it is found that applying an a-Si seed layer of thickness even below 1 nm was sufficient to enable the effective nucleation on surfaces which are inert to HWALD process. To sum up, this thesis presents results of HWALD W. The deposited W has a supreme property in terms of low resistivity and high purity. However this process can be further developed. At this stage, the growth rate per cycle (varying between 0.01 up to 0.02 nm/cycle) is comparable with that of other metals deposited by ALD, having however a long cycle time of 21.5 s due to the extended purge requirements and leading to a long deposition time. More efforts can be made to shorten the cycle time. For example, the purge times can be shortened by further limiting the WF6 dose and adsorption on cold surfaces. Alternatively, a spatial ALD[1] can be adopted to avoid the long purge times
First Principles Multiscale Modelling of the Atomic Layer Deposition of Al2O3 and ZnO
The rapid development of nanotechnology, especially in the field of microelectronics, and ever shrinking dimensions of device components set high requirements for the manufacturing of the necessary nanostructures. Many microscopic components, e.g. transistors, are constructed layerby- layer from thin film. An important tool 21st century technique for the fabrication of such thin films is the atomic layer deposition. Atomic layer deposition, originally developed in Finland, is based on sequential self-limiting gas-pulses, resulting in a uniform, pin-hole free thin film, with thickness control at the atomic level. Computational modeling is an important part of modern chemistry. Research can be conducted theoretically - without empirical parameters - with the application of quantum mechanics. With quantum mechanical calculations it is possible to model the electronic structure of molecules and to study the bonding and interactions of molecules as well as different molecular mechanisms. In this work, the deposition of aluminium and zinc oxides were studied using computational chemistry. Both oxides have wide range of applications e.g. in transistors and solar cells. Aluminium oxide is usually deposited using a trimethylaluminium-water-process. The surface chemistry was studied on a realistic hydroxylated surface model and trimethylaluminium was observed to react rapidly with surface hydroxyl groups to produce monomethylaluminium. Monomethylaluminium was estimated to be relatively inert and to convert to aluminium only at high temperatures. Subsequent water pulse mechanisms were also studied at low methyl-coverage. Direct dimethylaluminium--water reactions were accessible at process conditions, but the elimination of monomethylaluminium by water requires a complex cooperative mechanism. Zinc oxide is usually deposited using a diethylzinc-water-process. Diethylzinc was found to convert rapidly into monoethylzinc but the elimination of monoethylzinc was found to be a slow process. Based on the calculations, two ethyl-saturated surface structures were constructed, corresponding to low and high temperature estimations. These saturated surfaces were used in a subsequent study on the water pulse reactions, resulting in a reaction network for a complete ALD cycle. The growth of the zinc oxide thin film was then modeled in macroscopic scale using a kinetic Monte Carlo model. The kinetic modelling enables a direct comparison with experimental measurements. The kinetic model, built upon the theoretical calculations, accurately predicted the temperaturedependency of the film growth. Also, the predicted growth per cycle is in good agreement with experimental data.
Development of Nanostructures by Atomic and Molecular Layer Deposition
Atomic layer deposition (ALD) is a thin film deposition technique that has a rich history of being an enabling technique. This vapor phase deposition process can produce a variety of thin films and nanostructures. ALD is based on sequential, self-limiting reactions and provides angstrom level control over film growth. Furthermore, ALD allows for conformal deposition on high-aspect ratio structures and can provide tunable film composition. As nanotechnology marches forward, the development of nanomaterials has significantly advanced. Additional functionality can be imparted to nanomaterials by using surface modification techniques. Given the advantages of ALD, this technique has become a powerful tool for modifying the surface of materials and increasing the functionality and application of nanomaterials. The toolkit of available materials for surface modification is further augmented by including molecular layer deposition (MLD), a technique used to grow organic polymer-like materials. By combining ALD and MLD together, novel inorganic-organic hybrid materials can be produced with specifically tailored properties.
The first part in the thesis investigates the effect of ozone on nitrogen doped carbon nanotubes(NCNTs) and pristine carbon nanotubes (PCNTs). The deleterious effects of ozone were found to occur only for NCNTs, while little to or no damage occurs for PCNTs. Furthermore, this work highlights the importance of understanding precursor-substrate interaction, especially when dealing with nanomaterials.
The second and third part of this thesis outline the synthesis of novel thin films made by ALD and MLD. First, an aluminum alkoxide film with tunable conductivity was made using trimethylaluminium (TMA), ethylene glycol (EG), and terephthaloyl chloride in various subcycle configurations to control the ratio of aluminum to carbon in the film. The films were then pyrolyzed in a reducing atmosphere to yield a conductive aluminum oxide/carbon composite. Depending on the ratio of aluminum to carbon in the grown film, post-pyrolyzed films displayed varying levels of electronic conductivity. Synchrotron based XPS was then used to elucidate the origin of conductivity within the film. The second novel film is a mixed inorganic-organic polyurea film. For the first time, polarization-dependent x-ray absorption spectroscopy was used to determine the difference in orientation and ordering between pure organic polyurea films and inorganic-organic polyurea films. In-depth analysis of this data revealed that the hybrid inorganic- organic films possessed a high degree of ordering compared to their organic counterpart. Both studies present the possibility of combining ALD and MLD in tuning various film properties such as electronic conductivity and oligomer packing density.
The fourth part of this thesis investigates the formation of single-atom and ultra-small clusters of platinum produced by ALD. The self-limiting characteristics of trimethyl(methylcyclopentadienyl) -platinum on NCNTs and PCNTs was investigated by varying precursor exposure time and determining the influence of reactor temperature. This study determined that a 1 minute exposure of the Pt precursor at 250°C yielded primarily single atoms and ultra-small clusters on NCNTs, but not PCNTs. Extended x-ray fine structure analysis was conducted to determine the bonding characteristics of Pt to NCNTs and PCNTs. This study outlines the necessary conditions to deposit single atom and ultra-small clusters of Pt on carbon nanotube substrates and the parameters that influence this process. The final experimental investigation of this thesis is the protection of metallic lithium (Li) by ALD and MLD. Fifty cycles of either TMA-H2O, TMA-EG or TMA-glycerol (GLY) were used to coat the surface of Li metal. Galvanostatic cycling of Li symmetric cells was then conducted to determine the protective capabilities of these films. The results revealed that electrodes coated with TMA-GLY provided prolonged cyclability of metallic Li electrodes. For the first-time gravimetric intermission titration technique was then conducted on coated electrodes to unravel the effects of lithium electrodissolution and electroplating. This study demonstrated that the longevity of TMAGLY coated electrodes originates from the relatively low overpotential required to plate and strip Li from the MLD film. Finally, scanning electron microscopy and Rutherford backscattering spectometry was used to determine composition and morphology of the formed solid electrolyte interphase on coated electrodes following electrochemical cycling.
Design and Growth of Bioactive Materials by Molecular Layer Deposition
Controllable Synthesis and Catalytic Performance Study of Noble Metal-Oxide Composite Catalysts via Atomic Layer Deposition
Combining Focused Ion Beam Patterning and Atomic Layer Deposition for Nanofabrication
For nanofabrication of silicon based structures, focused ion beam (FIB) milling is a topdown approach mainly used for prototyping sub-micron devices, while atomic layer deposition (ALD) is a bottom-up approach for depositing functional thin films with excellent conformality and a nanometer level accuracy in controlling film thicknesses. Combining the strengths of FIB milling with ALD provides new opportunities for making 3D nanostructures. In FIB milled silicon, the gallium implanted surface suffers from segregation and roughening upon heating, which makes the thermal stability of the as-milled substrate a concern for the following ALD processes which are typically performed at temperatures of 150 and higher. This study aimed to explore methods for improving the thermal stability of FIB milled silicon structures for the following ALD processes. The other aim was to fabricate nanostructures by alternately using FIB milling and ALD approaches on silicon and oxide thin film materials. The experiments were started on the reduction of gallium implantation during FIB milling of silicon substrates using different incident angles. Oblique incidence of the ion beam was found an effective method for improving the thermal stability of the FIB milled silicon surfaces by decreasing their gallium content. The improved thermal stability allowed to apply ALD Al2O3 on the FIB milled surfaces to make nanotrenches. Wet etching in KOH/H2O2 was found as a second method for improving the thermal stability by removing the gallium implanted silicon layer. ALD Al2O3 thin films can be applied as milling masks to limit amorphization of silicon upon FIB milling. With the aid of KOH/H2O2 etching, nanopore arrays, nanotrenches and nanochannels were fabricated. ALD grown Al2O3/Ta2O5/Al2O3 multilayers were FIB milled and wet etched to form both 2D and 3D hard masks. The fabricated 2D masks were used for making metal structures which are applicable for electrical connections. Thin film resistors were also fabricated using this 2D mask system. In conclusion, this study illustrates that combining FIB patterning and ALD is feasible for 3D nanofabrication when the stability of FIB milled surfaces is considered and improved. Keywords: atomic layer deposition, focused ion beam, nanofabrication, wet etching, gallium removal, hard mask, multilayers, thin film resistors, 3D
Atomic layer deposition of ZnO and Ga2O3 thin films as transparent semiconducting oxides: Influence of precursors on the film growth and characteristics
The work in this thesis presents the synthesis, characterisation, and in-depth analysis of the thermal properties of novel molecular compounds of Zn and Ga using a multi-functional ligand class, namely, the β-ketoiminates which were designed as precursors for the ALD of ZnO and Ga2O3 respectively. The general motivation of the work arose from the need for more optimal processes for the generation of TSO materials. There is a scarcity of appropriate precursors due to the domination of ZnO ALD by the Zn alkyls and a lack of suitable low temperature, optimal and cheap processes for the deposition of Ga2O3. Strict requirements (e.g., amorphous microstructure for passivation applications) are placed upon these materials for their application in next generation devices. These materials display a broad range of electrical properties (from conducting [TCO], to semiconducting [TSO] to insulating [TIO]) depending on their state. TCOs are realised as passive transparent electrodes in optical coatings, TSOs are required for the active electrical components of TFT in numerous optoelectronic devices while TIO are needed as passivation layers for the complete realisation of future devices. The experimental work of this thesis can is divided into two sections. The first part deals with the systematic molecular engineering of β-ketoiminate complexes of Zn and Ga for applications as precursors in ALD and CSD. By introducing systematic variations in the ligand sphere at the β-ketoiminate side chain, tailoring of the precursors physico-chemical properties could be realised. In this way, it was feasible to study the intimate relationship between the molecular structure of the precursors and their thermal and decomposition characteristics and assess the influence of minute alterations of the molecular structure upon the aforementioned traits. The second part is based more upon the new processes that were developed. The [Zn(eeki)2]/H2O ALD process provides a moderate – high temperature window which allows a stable ALD process to be carried out within this temperature range (see chapter 2.4). The [Ga(NMe2)3]2/ O2 plasma process provides the lowest temperature for the ALD of Ga2O3 with the second highest growth rate in terms of Ga2O3 ALD (see chapter 3.4). While the [Ga(eeki)3] spin coating test process highlights that investigation of ligand design can lead to a reduction in the fabrication time to make a spin coating process more efficient (see chapter 4.4) From an ALD and CSD perspective, the central focus was the development of new deposition processes, derived from the selection of the most promising candidates of the respective precursors while the [Ga(NMe2)3]2/ O2 plasma process was required due to a lack of optimised processing for the ALD of Ga2O3 at low temperatures. Intricate detail was dedicated to the characterisation of the newly formed ZnO and Ga2O3 layers in terms of their structure, morphology, composition, and functional properties with the most significant film properties being discussed in relation to known literature examples, where appropriate, with respect to the advantages offered by the new and old precursor chemistries of this thesis. From this thesis, it can be seen that there is a demand for new precursor chemistry to satisfy the needs and advance the field of transparent technology.
Atomic layer deposition for 2-D materials beyond graphene
The landmark invention of graphene in 2009 by Geim and Novoselov has stimulated the exploration of other 2-D materials beyond graphene in a quest for future generation nano-electronics. Besides graphene, molybdenum disulphide (MoS2), a natural semiconductor, is one of the most studied layered nanomaterials because of its earth abundance, stability in ambient and direct band gap in the monolayer regime. This makes MoS2 an interesting candidate for future (opto-)electronics applications. Additionally, when the MoS2 basal planes are oriented out-of-plane, the active edge sites of the basal planes provide a unique opportunity for electrocatalytic applications. However, the synthesis and precise control over the thickness and morphology of these layers at the nano-scale over large areas is still a major challenge. Atomic layer deposition (ALD) is a preparation method for thin films which offers a precise thickness control down to a sub-monolayer and is instrumental for synthesis of 2-D materials. Therefore, the focus of this thesis is to explore the potential of plasma-enhanced ALD (PEALD) process, both in direct and indirect way, for synthesis of 2-D MoS2 over large area with precise thickness control. In Chapter 3, a low-temperature plasma-enhanced ALD (PEALD) process was presented to synthesize large area, uniform mono-to-few layered MoS2 films. The characteristic self-limiting ALD growth with a growth-per-cycle of 0.1 nm/cycle and precise thickness control down to a monolayer combined with excellent wafer scale uniformity was demonstrated. The transformation in film morphology from in-plane 2- D to out-of-plane oriented 3-D layers as a function of growth temperature was observed. A model based on high-resolution transmission electron microscopy analysis was hypothesized to elucidate the film morphology transformation at 450 C. Therefore, an excellent control not only over thickness but also over morphology could be attained, which was showcased in electrocatalysis where out-of-plane oriented films outperformed in-plane oriented films. The surface wettability of out-of-plane oriented films can play a crucial role in determining its electrocatalytic properties e.g. hydrogen evolution reaction (HER). It was demonstrated in Chapter 4 that the tuneable wettability of MoS2 nanostructures could be attained in a facile way by modulating the plasma gas composition and application of substrate bias (mainly affecting ion energy) during the PEALD process. While a wide range (109° - 133°) of tuneable water contact angles (WCA) was obtained on SiO2/Si substrates, a close to superhydrophobic (~146°) WCA was achievable on HER relevant carbon fibre paper substrates. Apart from the out-of-plane oriented films, amorphous molybdenum sulphide (MoSx) films synthesized by PEALD also deliver excellent HER performance, shown in Chapter 5. A high current density (10 mA/cm2 ) at low overpotential (~ 235 mV) for predominantly amorphous MoSx films was achieved. A detailed analysis using X-ray photoelectron spectroscopy and extended X-ray absorption fine spectroscopy (EXAFS) allowed to conclude that the change in structural properties of MoSx film synthesized at 250°C compared to nano-crystalline material synthesized at higher temperature results in better HER performance. Another approach to synthesize high quality, patternable MoS2 ultra-thin films by combining PEALD and thermal sulphurization was also explored in chapter 6. In this case, low temperature PEALD (50C) was first used to deposit MoOx ultra-thin films. Subsequently, a high temperature (900C) sulphurization process using a H2S+Ar gas mixture was used to sulphurize MoOx films. The in-plane, layered morphology variant of MoS2 with strong photoluminescence signal from a monolayer was obtained. Large area uniformity and excellent conformality over high aspect ratio trench structures were displayed. The low temperature processing during the first step allowed the use of electron beam lithography to pattern MoOx islands with high fidelity. These MoOx islands were sulphurized to yield patterned MoS2 on device ready SiO2/Si substrates and thus eliminating any need for etching and/or transfer. The thickness of the final MoS2 patterns could systematically be controlled just by tuning the number of ALD cycles for the parent MoOx films. For device integration, the deposition of high- dielectrics on MoS2 has been demonstrated as a crucial step. A PEALD process using a combination of a heteroleptic precursor and O2 plasma for depositing HfO2 thin films was investigated in chapter 7. An extensive film characterization was carried out which revealed that both amorphous and polycrystalline HfO2 films could be deposited depending on the deposition temperature. The film conformality was also assessed on 3-D high aspect ratio nanostructures In conclusion, it has been demonstrated that ALD is a viable technique to deposit high quality, large area MoS2 with an excellent control over both thickness and morphology and therefore this technique is potentially extendable to other 2-D materials. Most of this thesis work has been or will be published in peer-review scientific journals, and provides opportunities for future integration of MoS2 in devices for a broad range of applications.
Atomic layer deposition (ALD) mechanisms and hybrid materials for energy applications
Modern society demands smaller, more precise devices for both microelectronic and energy technologies. The development of methods and processes that can deposit reliably uniform, conformal thin films on the nanoscale is essential to fields as diverse as catalysts and solar cells. Therefore, atomic layer deposition (ALD), a thin-film deposition technique that accomplishes these goals by using self-limiting sequential reactions between alternating precursors to achieve atomic precision over the product film, is an important tool for the modern era. Combining ALD with molecular layer deposition (MLD), which follows the same principles as ALD but deposits entire organic molecules to build films, results in a powerful system that enables the deposition of inorganic, organic, and hybrid inorganic-organic materials. Understanding the nucleation mechanisms, surface reaction chemistry, and applications of these materials and ALD/MLD processes is essential to commercialization and wider use. Through in situ Fourier transform infrared (FTIR) spectroscopy, we studied the zinc-tinoxide (ZTO) system, a ternary ALD process that is a combination of the zinc oxide and tin oxide binary ALD processes. Previous research had indicated that the ternary system is characterized by non-idealities in the ALD growth, and we identify as a potential cause of these effects incomplete removal of the ligands from the tetrakis(dimethylamino)tin precursor, which leads to a nucleation delay when depositing ZnO on SnO2. A significant fraction of the ligands remain on the surface during the ALD of SnO2 and endure when the process is switched to ZnO ALD. This result suggests that the occupation of surface reactive sites by these persisting ligands may be the cause of the observed nucleation delay with potential ramifications for many other binary and ternary systems where persisting ligands may be present. In addition, we studied the mechanism of ALD-grown MoS2 thin films. It was observed by atomic force microscopy (AFM), grazing incidence small angle X-ray scattering (GISAXS), and X-ray reflectivity (XRR) that nucleation proceeds by the formation of small islands that coalesce into a complete film in under 100 cycles, with further film growth failing to occur after coalescence. This inertness is attributed to the chemical inactivity of the basal planes of MoS2. It was found that the final thickness of the asgrown film is not determined by the number of ALD cycles as per the normal regime, but by the temperature that the film is deposited at. This self-limiting layer synthesis (SLS) has been reported in the literature for higher temperature depositions of MoS2, but this is the first report of the effect in a low temperature, amorphous MoS2 ALD system. The thickness of films growth by ALD with the precursors Mo(CO)6 and H2S was found to saturate at around 7 nm on both native oxide-covered silicon and bulk crystalline MoS2 substrates, which may indicate that the SLS behavior is inherent to the ALD process and not substantially a product of the substrate surface. Finally, we demonstrated a new ALD/MLD hybrid process that used the MoS2 ALD precursor Mo(CO)6 and the counter reagent 1,2-ethanedithiol to create a MoS2-like material with organic domains. This Mo-thiolate possesses many properties that link it to MoS2, such as activity towards the hydrogen evolution reaction (HER) and similar Raman modes, but has a significantly lower density, optical transparency, and higher geometric surface area. It was found that the process has a 1.3 Å growth per cycle and can catalyze the HER reaction at an overpotential of 294 mV at -10 mA/cm2 , which is superior to planar MoS2 and ranks the as-deposited catalyst with the best nanostructured MoS2-based catalysts. We propose that this activity comes from the higher surface area induced by the incorporation of organic chains into the films. In summary, we explored the mechanisms and nucleation behavior of several ALD systems of interest to energy applications using both in situ and ex situ analysis techniques. These studies demonstrated the importance of understanding ALD surface chemistry to the overall chemical composition of the resultant films, the ramifications of different nucleation regimes in determining morphologies, and the power of ALD/MLD in creating analogues to previously known species with improved physical properties
Area-selective deposition of ferromagnetic cobalt films
Cobalt is a classic ferromagnetic material and finds applications in magnetic random access memory devices. As an emerging patterning technique, area-selective atomic layer deposition (AS-ALD) of cobalt films has the advantages of low cost and low film damage compared with the current patterning approach of photolithography followed by etching of cobalt films. This research explores the routes to realize the ASALD of ferromagnetic cobalt films. Carbon-free Co films have been deposited on MgO(001) and SiO2/Si substrates by low temperature thermal ALD of CoO and subsequent low temperature atomic deuterium reduction of CoO. While high temperature D2 reduction of CoO results in rough and disconnected Co islands, low temperature D reduction of CoO produces smooth and continuous Co films. The Co films produced by low temperature D reduction exhibit a smaller coercivity than the Co films produced by high temperature D2 reduction. Reduction conditions affect the microstructure and the magnetic properties of the reduced Co films. The process-structure-property relationship has been elucidated. The increase of reduction temperature, partial pressure of deuterium, and reaction time increases the average grain size and coercivity of the reduced Co films. Co films that are grown on substrates with lower dewetting tendency, such as MgO and Al2O3, show smaller average grain size and smaller coercivity. Polystyrene (PS) has been proposed to work as a passivation material to realize the AS-ALD of cobalt films. PS is effective in inhibiting the nucleation and film growth of CoO on oxide substrates. Micro-patterns and nano-patterns of CoO have been grown by AS-ALD through PS templates produced by photolithography and PS templates created by directed self-assembly of diblock copolymer, respectively. CoO patterns can be further reduced to form Co patterns without deformation.
Aggregation phenomena in atomic layer deposition: Bridging macro and nano
Atomic layer deposition (ALD) is a gas-phase thin film technology that boasts atomic-level control over the amount of material being deposited. A great deal of research effort has been devoted to the exploitation of ALD precision for the synthesis of nanostructures other than thin films such as supported nanoparticles (NPs). ALD is not only precise but also scalable to high-surface-area supports such as powders, which are relevant to a wide range of applications in fields spanning catalysis, energy storage and conversion, and medicine. Yet, translating the precision of ALD of thin films to the synthesis of NPs is not straightforward. In fact, ALD is mostly understood in terms of self-limiting surface reactions leading to a layer-by-layer conformal growth. However, the formation and growth of NPs is bound to be dictated by atomistic processes other than ALD surface reactions, such as the diffusion and aggregation of atoms and NPs. Understanding the role of such non-equilibrium processes is the key to achieving atomic-level control over the morphology of ALD-grown NPs and, in particular, their particle size distribution (PSD) and shape. This thesis is aimed at expanding our atomic-scale understanding of the mechanisms behind the formation of NPs during ALD. In particular, this thesis is based on experiments and models that were devised with an eye to scalability. The first chapter presents a review of the current understanding of ALD. The fundamentals of ALD are illustrated by means of two examples: AlCH3/H2O ALD of Al2O3, which is known to result in conformal films; and MeCpPtMe3/O2 ALD of Pt, which instead often results in the formation of NPs during the early stages of growth. The thermodynamic driving forces behind the formation of either films or NPs and the kinetic processes that work in the direction of thermodynamic equilibrium are also introduced. Furthermore, this chapter presents a discussion on the effect and the choice of temperature, time, and pressure. Finally, ALD performed in fluidized bed reactors (FBRs) is introduced. FBRs are a type of reactor that enable ALD on bulk quantities of high-surface-area supports and, in particular, nanopowders. Most of the experimental work presented in this thesis regards ALD performed on nanopowders via such reactors. The second chapter presents a mean-field population-balance model capable of describing the formation and growth of NPs during ALD by accounting for: cyclic deposition of atoms on both the substrate and the NPs; diffusion and aggregation of atoms and NPs; atom attachment to NPs; and gas-phase-mediated Ostwald ripening. This model is used to assess the effect of different growth mechanism on experimental observables such as the PSD, number density, and amount of material being deposited. The main conclusion of the analysis presented in this chapter is that the PSD offers a clue into the mechanisms of NP formation and growth. In the third chapter, the population-balance model described in the second chapter is used to interpret the evolution of the PSD as function of the temperature and the number of cycles in MeCpPtMe3/O2 ALD of Pt on gram-scale batches of graphene nanoplatelets. The model clearly shows that Ostwald ripening and layer-by-layer growth, which were previously believed to be the dominant mechanisms, play a minor role. Instead, the NP growth is best described in terms of Smoluchowski aggregation, that is, NP diffusion and coalescence. In particular, we describe the effect of the deposition temperature by allowing for a temperature dependent scaling of the NP mobility. Low temperatures translate into an NP mobility that quickly decays with the NP size, whereas high temperatures result in virtually size-independent NP mobility. Furthermore, the NPs are found to form and grow mostly during the ligand-removal step. This led us to conclude that the local pressure and temperature gradients arising from the combustion of the carbon ligands induce transient NP mobility. In the fourth chapter, we leverage the atomic-scale understanding presented in the second and the third chapter to fabricate gram-scale batches of catalysts based on Pt NPs with tailored PSDs supported on graphene nanoplatelets. By using low and high deposition temperatures we fabricate Pt catalysts with narrow and broad PSDs, respectively. This allows us to study the effect of the shape of the PSD on the activity and the stability of the catalysts against propene oxidation. We find that narrow PSDs, and thus low-temperature ALD, lead to more stable and active Pt catalysts. In particular, the knowledge of the mass-based PSD after the catalytic test allows us to test a simple geometrical model for the activity of the Pt NPs. This analysis led us to conclude that integral properties such as average diameter and dispersion are poor descriptors of the catalytic activity. In the fifth chapter, we explain the effect of the oxygen exposure (PO2 x t) on the ligandremoval kinetics and the degree of metal aggregation in ALD of Pt on TiO2 nanopowders. We find that the ligand-removal kinetics, and thus the amount of Pt being deposited at a given number of cycles, exhibits a sigmoidal (S-shaped) curve as a function of the oxygen exposure. We describe such a curve via a two-step kinetic model accounting for the autocatalytic nature of combustion reactions. In particular, we find that the low oxygen exposures typically used for ALD on flat substrates result in incomplete ligand-removal steps. As a result, negligible amounts of Pt are deposited after the first cycle. Also, the Pt deposited after the first cycle remains mostly atomically dispersed. On the other hand, the high oxygen exposures typically used for ALD on powders effectively remove the carbon ligands, thus enabling Pt deposition after the first cycle and the formation of NPs as large as 5-6 nm even after only 5 cycles. This reconciles the discrepancies between the literature on Pt ALD on flat substrates and that on Pt ALD on powders. Crucially, we find that high partial oxygen pressures (≥ 5 mbar) mitigate metal aggregation, thus leading to narrow PSDs. The sixth chapter is dedicated to the discovery of the formation of TiO2 nanorods during TiCl4/H2O ALD on graphene nanoplatelets performed at 300 ◦C. Our analysis shows that the nanorods form via oriented attachment. The latter is a variant of Smoluchowski aggregation where NPs not only diffuse and collide but also align and fuse along a preferential crystallographic orientation. We find that the emergence of asymmetric growth, and thus of nanorods, is a non-linear function of the exposure time of both precursors. Crucially, we find that the lattices of TiO2 and graphene nanoplatelets are in a rotational alignment driven by lattice matching. This is a strong indication that the aggregation process is substrate-mediated. The seventh chapter presents a multi-scale reaction engineering model devised to understand the effect of precursor transport on ALD in FBRs on nanostructured materials such as nanopowders and nano-porous powders. The model is used to carry out a conservative analysis of the impact of mass-transfer limitations on the precursor utilization efficiency. The latter is crucial for the scale-up of the process. We find that precursor utilization efficiencies close to 100% can be obtained in a wide range of operating conditions. However, at high pressures mass-transfer limitations can result in an inhomogeneous deposition process if the supports consist of porous powders and if the ALD reactions are not carried out to completion. The eight chapter presents a summary of the main results of this thesis, a discussion on the limitations of its approach, and an outlook for further research
Towards a Model System for Lamellar Magnetism by Atomic Layer Deposition
This thesis describes how atomic layer deposition (ALD) can be used to produce model systems of magnetic heterostructures. In particular, one objective has been to mimic naturally formed minerals with multilayers of Fe2O3 (hematite) and FeTiO3 (ilmenite) with nanosized dimensions. Such structures exhibit exotic magnetic phenomena, like strong and extremely stable natural remanent magnetization, self-reversed thermoremanent magnetization and exchange bias. The peculiar magnetic properties of these minerals originate from the interfaces of the layered nanostructure rather than from the individual materials themselves. Manufacture of such lamellar structures in a controllable manner is not straightforward. ALD is shown to be a good candidate for the task, as the technique enables deposition of uniform films over larger areas, with excellent control of composition and thickness. A prerequisite for successful ALD growth is well-behaving processes for the individual oxide materials. Direct deposition of FeTiO3 proved challenging, due to lack of an ALD process that yields films containing only divalent iron. As an alternative, a model system with NiTiO3 instead of FeTiO3 was developed to study the effects of interfaces and nanolayering. This in turn, prompted us to establish a process for NiTiO3 by ALD. The magnetic structure of NiTiO3 is very similar to FeTiO3, however, with magnetic moments aligned perpendicular rather than parallel to the crystallographic c axis. To explore the magnetic phenomena, films with a (001) orientation is desirable, as the cation layers in the natural ilmenite type minerals are stacked along [001]. NiTiO3 films were deposited on several different single crystal substrates and their crystallographic correlation with the substrates have been mapped. Highly epitaxial films of NiTiO3 on Al2O3(001) were obtained, as also previously observed in our group for growth of Fe2O3 on the same type of substrates. Based on the processes for producing epitaxial films of Fe2O3 and NiTiO3 on Al2O3(001) at hand, multilayered structures were deposited. To record magnetic features from the constituents of the multilayered film, single layered samples of Fe2O3 and NiTiO3 were also prepared and characterized. Distinct features at low temperature not present in single layered films were observed, but the origin of these features were not conclusively identified. An Fe(II) precursor completely new to ALD was explored: Fe(hfa)2•TMEDA. Different co-reactants were tested, and a self-limiting process using oxalic acid was established. XPS investigations confirmed the preservation of the +2 oxidation state of Fe from precursor to film. This represents the first direct deposition of solely Fe(II) containing films by ALD. However, this process is not suitable for direct deposition of FeTiO3. Finally, a multilayered oxide film containing Fe(II) and Ti(IV) was deposited, with the target to obtain FeTiO3 (ilmenite) after post-deposition annealing. XPS confirmed Fe(II) in the film, and XRD supported the presence of epitaxial FeTiO3 on Al2O3(001), after annealing. The successful formation of FeTiO3 represents one of the two constituents in the natural hematite/ilmenite minerals, while the study of multilayered Fe2O3/NiTiO3 films act as a model system to study lamellar magnetism.
The Development of Molecular Precursors for the Atomic Layer Deposition of Tin Monoxide and Related Studies
Precursor Chemistry for Atomic Layer Deposition
Precursors have an essential role in making thin films using chemical vapor phase methods, including atomic layer deposition. In these methods, precursor molecules are transported through the gas phase to the substrate surface where thin films of solid material are formed as a result of chemical reactions on the surface or in the vicinity of the surface. While a right choice of the precursor or precursor combination is needed to make the film growth possible, the choice will also, together with growth parameters, affect the structure, morphology, purity, electrical, optical, mechanical, and other properties of the forming films. New precursors are needed for new materials and to make better processes for known materials or to make known materials in a form that fulfills the requirements of a specific application. Essential general requirements for ALD precursors are volatility, thermal stability, and sufficient reactivity. Because of the different properties of the elements, finding precursors fulfilling all the above requirements is easy for some elements and extremely difficult for some others. The required properties are pursued by molecular design, i.e., by choosing or tailoring the right kind of ligands and compounds. In this work, precursors for making different materials of interest by ALD were invented, synthesized, and characterized. For magnesium a β-diketonate bis(2,2,6,6-tetramethylheptane-3,5-dionato)magnesium(II), Mg(thd)2, and its adducts were studied. It was found that the dimeric Mg2(thd)4 evaporated cleanly and was a suitable precursor in that sense. However, Mg2(thd)4 is lacking reactivity with water. Adducting led into monomeric compounds, but the volatility was not enhanced in perceptible degree. For strontium and barium, different cyclopentadienyl compounds were prepared and characterized. It was found that due to high thermal stability, volatility and reactivity strontocenes and barocenes with polysubstituted large and sterically demanding cyclopentadienyl ligands like Me5C5, iPr3C5H2 and especially tBu3C5H2 are most suitable precursors for the preparation of strontium and barium containing oxide films by ALD. Adduct forming ligands and donor-functionalized cyclopentadienyl ligands were found not to give any significant advantages considering the usage in ALD. Introduction of the cyclopentadienyl compounds of strontium and barium to ALD allowed the deposition of their oxides in sufficiently pure form for the first time. Still, the cyclopentadienyl compounds are the state of the art precursors for depositing strontium and barium containing oxide materials. For bismuth oxide and bismuth-containing oxide materials, different compounds were studied as possible precursors. It was found that a silylamide Bi(N(SiMe3)2)3 has volatility and thermal stability allowing its usage barely as a precursor for the deposition of ternary and quaternary bismuth-containing oxides while binary bismuth oxide deposition is difficult. The best precursor for depositing bismuth oxide was found to be Bi(OCMe2 iPr)3, an alkoxide with sufficiently bulky ligands. Alkoxides with smaller or larger ligands were found to be thermally less stable. Properties making Bi(OCMe2 iPr)3 an excellent precursor for making oxides are 1) reactivity with water, 2) low melting temperature making the precursor a liquid source, 3) large deposition temperature window that can be used, 4) ability to deposit pure films 5) higher growth rate (0.38 Å/cycle) than with any previous or later process achieved, and 6) sufficiently good long term stability at source temperature. Typically most of the silver compounds have low thermal stability. Adding an adduct forming ligand with strong π-acceptor properties was found essential for making silver compounds with good volatility and thermal stability. Among the compounds studied Ag(fod)(PEt3), a fluorinated β-diketonate adducted with triethylphosphine was found the most suitable precursor. This compound has exceptionally good thermal stability and sufficient volatility. Another synthesized and tested silver precursor was Ag(O2C tBu)(PEt3) – this compound was used in the first ALD process reported for silver. For ALD of different chalcogenides and pnictides alkylsilyl compounds of As, Sb, Bi, Se, and Te were synthesized and identified to be excellent precursors when used together with metal chlorides. Introduction of the alkylsilyl compounds opened up a way to easily deposit many chalcogenide materials that were earlier not successfully deposited by ALD. The alkylsilyl compounds are volatile and thermally stable compounds that have sufficiently high reactivity against metal halides and also some other metal compounds.
Molecular layer deposition for applications in lithium ion batteries
Molecular layer deposition (MLD) is a thin film deposition technique that is based on self-limiting gas-surface reactions. MLD inherits several attractive properties from its parent technique atomic layer deposition (ALD), e.g. the sub-nanometer thickness control and excellent conformality on complex structures. MLD distinguishes itself from ALD through the use of organic reactants as ethylene glycol (EG) and glycerol (GL) in combination with metal-organic precursors. Organic fragments can be built into the growing film, leading to the deposition of hybrid organic-inorganic films called “metalcones”. MLD processes for alucone, titanicone, zincone, zircone, and hafnicone have already been reported in the literature. An interesting property of metalcone films is that they can be transformed into nanoporous metal oxide films by calcination in air or water etching, as was reported by Liang et al. in 2009. Hybrid organic-inorganic films deposited by MLD have potential applications for flexible electronics, catalysis, luminescent materials, light conversion, and lithium ion batteries. Three research objectives were defined at the start of this thesis. The first objective is to further study the transformation of metalcone films into porous metal oxides. In this work, the transformation of alucone was studied in more detail. The second objective is to develop MLD processes that employ alkylamine metal precursors. This type of precursor is wellestablished in the ALD literature, but has never before been used for MLD. Here, alkylamine precursors for titanium, vanadium and tin were incorporated in MLD processes for titanicone, vanadicone and tincone respectively. The final objective is to investigate the application of metalcone films as thin film electrodes for lithium ion batteries. Before this work, there existed only one report on the synthesis of a Li ion battery electrode by MLD: lithium terephthalate
MODIFICATION OF THE SURFACE OF NANOSTRUCTURED TITANIUM BY METHODS OF CHEMICAL ETCHING AND MOLECULAR LAYERING FOR REGULATION OF BIOMEDICAL PROPERTIES
NOTES: full Russian thesis available on “Link to external PDF”. English + Russian summary available here by clicking the title or “Read Thesis” link.
Abstract:
1) The results of the study of the features of chemical etching samples of CG and UFG titanium in piranha solutions (NHfourOH/H2O2and H2 SOfour/H2O2), as well as their morphology, topography, composition and surface wettability, showed that UFG titanium exhibits greater activity (2–4 times), and the structures formed on the surface are more uniform. 2) It is established that the change in the duration of the chemical etching of UFG titanium in ammonia and acid solutions of piranha allows you to vary the relief (roughness from 6.5 to 127 nm) and 22 surface morphology (micro-, nano- and hybrid micro/nanostructures) in a wide range. 3) A technique for obtaining titanium dioxide nanocoatings has been developed with the anatase structure on the surface of UFG titanium with the preservation of the developed micro and nanorelief by molecular layering at a temperature of 250aboutFROM. 4) Research of biomedical propertiesin vitroandin vivoUMP of titanium with different physical and chemical characteristics of the surface, obtained by chemical etching and molecular layering, showed that all samples are not cytotoxic and stimulate the differentiation of MC3T3-E1 osteoblast cells in the osteogenic direction. 5) According toin vitroadhesion, proliferation and differentiation of osteoblast cells MC3T3-E1, samples subjected only to chemical etching, demonstrate indicators 1.5-2 times lower than unmodified UFG titanium, while additional application of the TiO nanocoating2increases these indicators by 2-4 times. 6) Researchin vivoshowed that samples with hybrid micro/nano relief obtained by etching in NHfourOH/H2O2within 2 hours and coated with TiO2by molecular layering, have the best engraftment. The thickness of the cortical layer of bone tissue after 8 weeks for these samples exceeds the similar value for unmodified UFG titanium by 3.3-6 times, and the extraction force by 2.7-4.3 times.
ОБЩАЯ ХАРАКТЕРИСТИКА РАБОТЫ
Актуальность темы исследования
Одной из важнейших задач химии твердого тела и современного материаловедения является разработка новых методов синтеза и модификации поверхности материалов с целью улучшения их функциональных свойств. В настоящий момент одной из наиболее интересных и актуальных тем для исследований в области материаловедения является разработка биоматериалов для ортопедических и дентальных имплантов. Титан его сплавы обладают рядом уникальных механических свойств и биосовместимостью, что позволяет успешно использовать эти материалы для изготовления медицинских имплантов на протяжении более 50 лет [1-3]. В последние годы значительно возрос интерес наноструктурированному титану, который в современной литературе также называют ультрамелкозернистым (УМЗ). УМЗ титан обладает более подходящими для медицинских имплантатов механическими свойствами (высокая усталостная прочность, прочность на разрыв, пластичность, низкое значение модуля Юнга) в сравнении с крупнозернистыми (КЗ) аналогами [4-6], что обеспечивает надежность и увеличение срока службы имплантата.
Следует отметить, что вышеперечисленные механические свойства являются необходимым, но недостаточным фактором для успешного применения материала в качестве имплантата. Не менее важной характеристикой является биоактивность материала. Биоактивность определяется в первую очередь характеристиками поверхности, такими как химический состав, морфология, рельеф, гидрофильность, кристаллическая структура поверхностного слоя и др. [1,2]. Направленное регулирование характеристик поверхности титана проводят либо химическими, механохимическими, электрохимическими методами модификации либо путем создания на поверхности покрытий методами физического, химического либо электрохимического осаждения [1,7].
Степень разработанности темы исследования
Исследованию влияния характеристик поверхности титана и его сплавов на цитологический отклик in vitro и успешность применения в качестве имплантов в живых организмах in vivo посвящено множество работ [1-3]. За последние годы разработано огромное количество материалов для медицинских имплантов. Многие из них успешно применяются. Тем не менее, данная область исследований до сих пор ставит перед исследователями большое количество важных вопросов. Например, какова роль и эффект воздействия микроразмерного и наноразмерного рельефа, а также микро- и/или наноструктур на биоактивность материала? Проявляется
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ли синергетический эффект для иерархических двухуровневых микро/наноструктур поверхности и если он проявляется, то каковы его причины и особенности? Каковы особенности модифицирования УМЗ материалов по сравнению с КЗ аналогами и как эти особенности влияют на биоактивность материала?
Цели и задачи
Целью данной работы является исследование особенностей модификации рельефа, морфологии и состава поверхности ультрамелкозернистого (УМЗ) и крупнозернистого (КЗ) титана методами химического травления и молекулярного наслаивания, а также выявление взаимосвязи между физико-химическими характеристиками и биоактивностью модифицированных поверхностей in vitro и in vivo.
Для достижения цели были поставлены и решены следующие задачи:
1. Исследование особенностей химического травления УМЗ и КЗ титана в аммиачном (NH4OH/H2O2) и сернокислом (H2SO4/H2O2) растворах пиранья.
2. Разработка методик химического травления, позволяющих варьировать рельеф, морфологию и состав поверхности УМЗ и КЗ титана.
3. Разработка методики синтеза нанопокрытий оксида титана на поверхности титана с сохранением особенностей рельефа поверхности методом молекулярного наслаивания.
4. Анализ рельефа, морфологии и состава модифицированных поверхностей УМЗ и КЗ титана.
5. Исследование биомедицинских характеристик полученных образцов in vitro и in vivo.
6. Поиск взаимосвязи между характеристиками рельефа, морфологии, состава и биоактивностью модифицированных поверхностей.
7. Анализ возможностей методов химического травления и молекулярного наслаивания для регулирования биомедицинских характеристик поверхности титана. Поиск наиболее перспективных образцов и методик для практического использования.
Научная новизна
1. Впервые исследованы особенности химического травления КЗ и УМЗ титана в аммиачном и сернокислом растворах пиранья, а также физико-химические характеристики поверхности модифицированных образцов.
2. Впервые проведено сравнительное исследование особенностей химического травления УМЗ и КЗ титана. Показано, что УМЗ титан проявляет большую активность, а образующиеся структуры на поверхности более однородны.
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3. Впервые методом молекулярного наслаивания получены нанопокрытия диоксида титана на поверхности химически травленного УМЗ титана с развитым рельефом. Разработана методика синтеза покрытий оксида титана со структурой анатаза на поверхности УМЗ титана с сохранением особенностей его рельефа.
4. In vitro и in vivo исследованы биомедицинские свойства УМЗ титана с различными характеристиками состава, рельефа и морфологии поверхности (наличие микро-, нано- и гибридного микро-/нанорельефа). Образцы УМЗ титана с гибридным рельефом, покрытые наноплёнкой оксида титана, показали наилучшие результаты по дифференцировке и пролиферации клеток остеобластов in vitro и приживляемости in vivo.
5. Впервые применен комплексный подход, включающий использование методов интенсивной пластической деформации (ИПД), химического травления и молекулярного наслаивания для создания биоактивного материала костного импланта с улучшенной приживляемостью. In vitro и in vivo показана успешность и перспективность комплексного подхода.
Теоретическая и практическая значимость работы
1. Полученные экспериментальные данные о химическом травлении УМЗ и КЗ титана подтверждают теоретические представления о большей химической активности УМЗ материалов в сравнении КЗ аналогами.
2. Продемонстрирована перспективность использования растворов пиранья для создания развитого рельефа на поверхности как КЗ, так и УМЗ титана.
3. Разработана методика получения нанопокрытий оксида титана со структурой анатаза на поверхности титана с сохранением особенностей рельефа подложки методом молекулярного наслаивания при температуре синтеза 250оС.
4. Показана перспективность комплексного подхода, включающего использование методов ИПД, химического травления и молекулярного наслаивания, для создания биоактивного материала ортопедического импланта. Полученные с помощью данного подхода импланты c развитым микро/нанорельефом показали наилучшие результаты по дифференцировке клеток остеобластов in vitro (в 2,5-3 раза выше контроля) и приживляемости (толщина кортикального слоя и сила извлечения в 5,5 и 3,5 раза выше соответственно в сравнении с немодифицированными образцами) согласно данным in vivo испытаний.
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Методология и методы исследования
Экспериментальные образцы УМЗ титана подготавливались с использованием метода ИПД. Модификация поверхности проводилась с помощью методов химического травления и молекулярного наслаивания. Рельеф, морфология и состав поверхности исследовались при помощи атомно-силовой микроскопии (АСМ), сканирующей электронной микроскопии (СЭМ), рентгенофазового анализа (РФА), спектральной эллипсометрии (СЭ), рентгенофлуоресцентной спектроскопии (РФлА), рентгеновской фотоэлектронной спектроскопии (РФЭС) и время пролетной вторично ионной масс-спектроскопии (ВПВИМС). Биомедицинские характеристики материалов и имплантов исследовались in vitro и in vivo. Статистическая и математическая обработка полученных данных проводилась при помощи программного обеспечения MS Office 2010 и Origin 9.0. На заключительной стадии проводился подробный анализ полученных результатов и их сравнение с современными литературными данными.
Основная часть работы выполнена автором самостоятельно. Вклад соискателя заключается в анализе литературных данных по теме исследования, постановке цели и задач исследования, приготовлении образцов, самостоятельной обработке, анализе и обобщении экспериментальных данных, подготовке публикаций. Часть исследований проведена с использованием оборудования и при участии сотрудников ресурсных центров «Инновационные технологии композитных наноматериалов», «Нанотехнологии», «Нанофотоника», «Физические методы исследования поверхности», «Рентгендифракционные методы исследования» Научного Парка СПбГУ. Экспериментальные исследования биомедицинских свойств были проведены сотрудниками «ФГБУН Институт цитологии РАН» к.б.н. Шевцовым М.А. и к.б.н. Юдинцевой Н.Ю.
Положения, выносимые на защиту
1. Результаты исследования влияния условий химического травления (тип травителя и длительность выдержки) на морфологию, рельеф, гидрофильность и химический состав поверхности УМЗ и КЗ титана.
2. Результаты сравнительного анализа особенностей химического травления УМЗ и КЗ титана.
3. Методика синтеза методом молекулярного наслаивания нанопокрытий оксида титана со структурой анатаза на поверхности УМЗ титана с сохранением особенностей рельефа подложки при температуре синтеза 250оС.
4. Результаты in vitro и in vivo исследований УМЗ титана с различными физико-химическими характеристиками поверхности,
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полученными методами химического травления и молекулярного наслаивания.
5. Выявленные взаимосвязи между рельефом, морфологией, составом поверхности и цитологическим откликом клеток остеобластов линии МС3Т3-Е1. Полученные данные демонстрируют, что различные характеристики рельефа, морфологии, смачиваемости и состава поверхности могут оказывать как положительное, так и отрицательное влияние на скорость адгезии, жизнеспособность, пролиферацию, дифференцировку клеток остеобластов.
Степень достоверности и апробация результатов
Достоверность полученных результатов определяется использованием комплекса современных независимых физико-химических методов исследования, проверкой воспроизводимости результатов и проведения статистического анализа полученных данных.
Основные результаты были представлены на 8 всероссийских и международных конференциях и симпозиумах: 11-й международной научно-технической конференции «современные металлические материалы и технологии (CMMT-15, Санкт-Петербург, 2015), 18 и 19-й международных междисциплинарных симпозиумах «Order, disorder and Properties of Oxides» (Ростов-на-Дону – п. Южный, 2015, 2016), X Международной конференции молодых учёных по химии «Менделеев-2017» (Санкт-Петербург, 2017), международных конференциях Euromat-2017 (Салоники, 2017), «Atomic Layer Deposition: Russia - 2017» (Санкт-Петербург, 2017), международных конференциях-семинарах «New trends in producing UFG materials by SPD processing» (Санкт-Петербург, 2016) и «New trends in research of UFG materials produced by SPD» (Санкт-Петербург, 2017).
Данная работа выполнена в соответствии с планом работы по НИР «Разработка научно-технологических основ получения композиционного наноматериала на основе наноструктурированной матрицы титана и поверхностного биоактивного нанопокрытия для повышения механических и биомедицинских свойств имплантатов» в рамках ФЦП «Исследования и разработки по приоритетным направлениям развития научно-технологического комплекса России на 2014-2020 годы», контракт № 14.604.21.0084, в рамках мегагранта Министерства образования и науки России (Договор 14.В25.31.0017) и гранта СПбГУ Мероприятие 3 «Актуальные проблемы механики объёмных наноматериалов» 2018-2020 г.
По материалам диссертации опубликовано 4 статьи в научных журналах, индексируемых в базе данных Scopus, Web of Science и 7 тезисов докладов на всероссийских и международных научных конференциях.
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Структура и объем диссертации. Диссертация состоит из введения, 3 глав, выводов, списка литературы (151 наименование) и приложения. Работа изложена на 157 страницах машинописного текста, содержит 85 рисунков и 14 таблиц.
Metal-Organic Frameworks by Molecular Layer Deposition
Organic-inorganic hybrid materials have been prepared as thin films by molecular layer deposition (MLD) for over a decade. However, it has proven challenging to synthesize porous films or crystalline metal-organic frameworks (MOFs) through this technique, and only a few examples of such synthesis exist in the literature. MOF thin films are desirable for a large range of applications spanning from sensor materials to separation techniques or even drug delivery, but so far, they have required solventbased synthesis such as solvothermal synthesis. Using an all-gas-phase approach, however, opens for easier implementation in applications such as microelectronics with delicate parts that are not compatible with solvothermal synthesis. In this work, a new synthesis method for MOF thin films, including the exceptionally stable structure UiO-66 and a few related Zr-based structures, is presented. These structures have been formed by depositing organic-inorganic hybrid films by MLD using ZrCl4 as a precursor along with five different organic precursors. These organic precursors consist of various aromatic structures with two carboxylic acid groups, one in either end of the molecule. The films were subsequently crystallized to form the various MOF structures by heat treatment in acetic acid vapor. The developed technique is the first solvent-free synthesis method of thin films of these Zr-based MOF structures and should open for future applications of such materials where the extraordinary porosity of MOFs is utilized. During the MLD synthesis, a modulation step was included by adding an acetic acid pulse after the organic precursors. Characterizations of the films by techniques such as FTIRa , XRDb and SEMc , show that this acetic acid modulation guides the organic precursors in forming a stronger, bidentate coordination to the metal atoms. This is one of the main findings in this thesis since it can provide a better understanding of the reaction kinetics in formation of such films and be applied for control of stoichiometry during growth. The films were amorphous as-deposited, while still being porous. Such porosity for amorphous films is not common and makes these hybrid films interesting candidates for sensor materials or membranes, particularly for applications where pinhole-free films are required. Preliminary tests show luminescent and antibacterial properties, forming a basis for future research and development. This thesis is mostly based the work included in three papers, one article on synthesis of UiO-66 thin films (Paper I), one article on synthesis of UiO-66-NH2 (Paper II), and a manuscript describing synthesis of films with two larger organic molecules (Paper III).
Inducing reversible polarization switching in HfO2-ZrO2 films for energy and memory application
Ferroelectricity and field-induced ferroelectricity in doped HfO2 and HfO2- ZrO2 solid solution films have been studied since the ferroelectricity in HfO2 thin film was first reported in 2011. The significant merits for the utilization in future semiconductor devices could be found in such thin films, such as large electrical band gap (~5.5eV) and Si-compatibility, compared to the conventional perovskite-based ferroelectric thin films. However, the previous reports mainly focused on the ferroelectric properties based on irreversible polarization switching at the metal-ferroelectric-metal (MIM) or metal ferroelectric-(insulator)-semiconductor structures and the related nonvolatile memory aspects, but the reversible polarization switching properties induced in the HfO2–ZrO2 thin film at the optimized processes were not studied in detail. Contrary to the irreversible polarization switching operation observed in conventional MFM capacitor, the reversible polarization switching specifically means the switching behavior where the switched polarization by the action of external electric field shows the reversible back-switching when the electric field is removed. The ferroelectric layer which shows this type of polarization switching can be hardly used as nonvolatile memory device because it cannot retain any memory state in absence of external voltage, but the large capacitance change induced by the Ps reversal facilitates the utilization in energy storage and negative capacitance devices in combination with the promising electrical and physical properties of HfO2-ZrO2 thin film. Therefore, this work presents the reversible polarization switching in HfO2-ZrO2 thin films induced by two different methods in chapter 3 and 4. The first method presented in chapter 3 uses the stabilization of nonpolar tetragonal phase, where the study was carried out for the potential application of the MFM capacitor in electrostatic energy storage device. When the tetragonal phase is stabilized in HfO2-ZrO2 thin films, the electric field-induced reversible phase transition to polar orthorhombic phase can be possible due to the structural similarity between them. It facilitates the double-hysteresis curve in P-E diagram with large Pmax and low Pr, which is beneficial characteristic for electrostatic supercapacitor device. However, to date, the high energy storage performances observed in the field-induced ferroelectric HfO2- or ZrO2-based films have had an obstacle to scale-up due to the involvement of low-k monoclinic phase at the large thickness (> ~10 nm). Considering that the monoclinic phase formation is closely related with the in-situ (partial) crystallization during the atomic layer deposition (ALD) process, in this chapter, the ALD temperature of Hf0.5Zr0.5O2 thin films was lowered, and its influence on the energy storage performances was systematically examined. Carbon and nitrogen dopants incorporated at a low deposition temperature in combination with grain size decrease change the polymorphism of Hf0.5Zr0.5O2 thin film from the genuine ferroelectric to field induced (incipient) ferroelectric crystal structure. The Hf0.5Zr0.5O2 thin film deposited at 210 °C shows improved resistance to degradation by monoclinic phase involvement up to ~ 40 nm compared to the previously-reported Hf0.3Zr0.7O2 thin films. The second method presented in chapter 4 uses the induction of depolarization field by inserting dielectric layer between ferroelectric and electrode layers. Due to the negative capacitance effect of ferroelectric material, the ferroelectric/dielectric bilayer capacitance density observed during the reversible polarization switching can be larger than the capacitance density of the constituent dielectric layer in the bilayer structure. This phenomenon is called capacitance boosting by (transient) negative capacitance effect, and now attracting a great deal of attention in work towards low-power operation of field effect transistors and extremely large capacitance density in dynamic random access memory. However, to date, observation of the NC effect in dielectric/ferroelectric bilayer capacitors has been limited to the use of epitaxial ferroelectric thin films based on perovskite crystal structures, such as Pb(Zr,Ti)O3 and BaTiO3, which is not compatible with current complementary metal oxide semiconductor technology. This chapter, therefore, reports on the transient NC effect in amorphous-Al2O3/polycrystalline-Hf0.3Zr0.7O2 bilayer systems prepared using atomic layer deposition. The thin film processing conditions are carefully tuned to achieve the appropriate ferroelectric performances that are a prerequisite for the examination of the transient NC effect. Capacitance enhancement is observed in a wide voltage range in 5–10 nm thick Al2O3/Hf0.3Zr0.7O2 bilayer thin films. It is found that the capacitance of the dielectric layer plays critical role in the determination of additional charge density induced by the NC effect. In addition, inhibition of the leakage current is important for stabilization of nonhysteretic charge–discharge behavior of the bilayers. The mean-field approximation combined with classical Landau formalism precisely reproduces the experimental results.
Growth and Leakage Current Control of High-k SrTiO3 Thin Films Grown via Atomic Layer Deposition
A DRAM cell consists of one capacitor and one transistor. In a DRAM cell, a transistor plays a role of selecting a cell to be read or written in a DRAM cell array, and a capacitor stores charges to record '0' and '1' data. In order to integrate DRAM devices, it is essential to develop various process element technologies including transistors and capacitors. Among them, capacitor element technology is a crucial technology for ensuring sufficient capacitance in a small area. The currently produced DRAM has a sandwich structure (ZAZ) with ZrO2-based Al2O3 as a high-k film. This thesis reported the growth behavior, the low-temperature deposition method and the leakage current reduction of the high-k SrTiO3 (STO) by atomic layer deposition. In this thesis, Sr(i PrCp)2 and Ti(OMe)3(CpMe5) were used with strontium precursor and titanium precursor with ozone and water as an oxygen source, respectively. The growth behavior of the STO thin film deposition process was studied, and various thin film characteristics such as electrical characteristics analysis through the fabrication of metal-insulator-metal (MIM) structure capacitors were also evaluated. First, the growth behavior of the upper thin film of the STO thin films deposited in two stages was studied. The annealing temperature of the 5 nm thick underlayer deposited on amorphous phase was varied from 450 to 650 °C to vary the crystallinity of the underlayer. The crystallization and growth behavior of the upper thin film was analyzed without depositing the upper thin film deposited at 650 °C at a high temperature. Amorphous and crystalline materials were mixed at a crystallization temperature of 550 °C to 600 °C, and the deposited thin film also depends on the crystallinity of the underlying thin film. Further, when Ru is deposited as a lower substrate, oxygen is diffused between the crystal grains of the lower STO thin film, and the growth rate of the upper STO thin film is increased. This excessive oxygen supply phenomenon does not occur when silicon is used as the lower substrate. When the heat treatment temperature of the lower STO thin film is higher than 600 °C, almost all of the lower STO thin film is heat treated, and the upper STO thin film is also crystallized with the same tendency. As a result, an equivalent oxide film of 0.52 nm was formed at a leakage current of 2.5×10-8 A/cm2 Second, the deposition temperature of the lower STO thin film was deposited at a low temperature of 230 °C. Moreover, the upper STO thin film was deposited at a high temperature of 370 °C. The STO thin film has high leakage current characteristics associated with low band gap energy and ruthenium metal having a high work function as the electrode material should be applied in order to lower the leakage current. However, reactions that are similar to chemical vapor reactions occur at ruthenium and STO interfaces with unreasonably high reactivity. This high reactivity is because the ruthenium undergoes redox process and supplies excess oxygen to the strontium oxide film having a considerable thermodynamic forming energy. The deposition temperature was lowered by annealing at a low temperature of 230 °C, suppressing the abnormal reaction, and the microcracks of the lower STO thin film were reduced to form a denser lower STO thin film and increase the density of the STO thin film deposited on the upper side. As a result, the bulk dielectric constant increased from 101 to 167 under the conditions of deposition of the lower STO thin film at a high temperature of 370 °C. However, there is a disadvantage in that the carbon doping increases and the thickness of the equivalent oxide film at the interface increase as the deposition time increases at the low-temperature deposition. Third, Al was doped to reduce the high leakage current of STO thin films with low bandgap energies of 3.0 to 3.2 electron volts. One cycle of Al oxide was doped into the STO thin film, and the Al doping positions were evaluated between the lower STO thin film and the ruthenium substrate and at the top of the upper STO thin film. When the bottom Al is doped, crystallization of the lower STO thin film is lowered, and the dielectric constant of the upper STO thin film is lowered from 149 to 71. When the uppermost STO thin film is doped with Al, crystallinity of the crystallized STO thin film is not significantly affected. However, in both cases, the decrease in leakage current is more than 20 times, which is a result of improvement in the relationship between the leakage current density and the equivalent oxide film. As a result, the thickness of the equivalent oxide film at 0.8 volt, which is the operating voltage of the DRAM, decreases from 0.71 nm to 0.63 nm, and the physical thickness also decreases from 10.3 nm to 8.6 nm. In conclusion the behavior of the STO thin film deposited on the Ru electrode in two steps was analyzed to analyze the crystalline and amorphous growth behavior at the critical temperature, and the deposition temperature was lowered to suppress the non-ideal deposition phenomenon. In order to overcome the low band-gap energy of the STO film, Al was doped to reduce the tox to 0.63 nm and the tphy to 8.6 nm at the operating voltage of 0.8V.
Growth and characteristics of Ru based electrodes using RuO4 precursor for DRAM capacitor
Recently, scaling of the Dynamic Random Access Memory (DRAM) device, which is widely used in almost microelectronic fields, has been progressing. Thus, the further scaling of the capacitor in DRAM is also required for next generation DRAM device. However, a certain amount of capacitance, ~25fF, should be maintained to operate DRAM device but it is so challenging due to decreasing capacitance area and limit of patterning technology. Therefore, the improvement of performance via the introduction of new materials. In recent studies, improving electrical performance using high-k materials such as TiO2 or SrTiO3 has been reported instead of HfO2 or ZrO2 based materials. The equivalent oxide thickness (EOT) could be lowered via introducing high-k materials, but adequate electrode should be selected to enhance the crystallinity of dielectric film and lower the leakage current following the low band gap energy. Kinds of noble metal based materials such as Ru, Ir, Pt having been spotlighted as electrode materials of next generation DRAM capacitor. Among them, Ru has high work function (~4.7eV), low resistivity (~7 uohm-cm), high chemical stability so that many studies on Ru metal film are reported. Almost Ru thin film deposition methods use metal-organic precursors having large ligand size, low vapor pressure, and reactivity which make it difficult to adopt on DRAM capacitor devices. In this study, therefore, growing Ru-based thin films and investigating the electrical performance of capacitors using RuO4 precursor, which has high reactivity and vapor pressure, are reported. Depositing methods of Ru, RuO2, or SrRuO3 materials using RuO4 precursor have been reported but those are based on CVD reaction. Thus, the ALD growth of Ru based films is investigated to achieve better conformality. Firstly, ALD of Ru metal films using RuO4 precursor and reduction gas has been investigated. To prevent the thermal decomposition of RuO4 precursor, the deposition was conducted at a lower temperature range than the previously reported CVD process. Ru metal films were grown on various oxide substrates, Ta2O5, ZrO2, and TiO2. On ZrO2 and TiO2 substrate, ordinary ALD-like growth behavior of Ru metal films was shown while unexpected growth behavior was shown on Ta2O5 substrate. The deposition amount of Ru metal film showed 2 self-limited steps versus reduction gas feeding time, which was not reported before. From the physical and chemical analysis of the film in each step, only pure Ru metal was deposited and any introduction of different phase like RuO2 was not present. Through the detailed analysis, the mechanism based on the reduction and diffusion of Ta2O5 substrate material was proposed to explain the extraordinary growth behavior. Despite its abnormal growth behavior, grown Ru films have low resistivity, low impurity and high step coverage. On ZrO2 and TiO2 surface, Ru metal film has good performance as on Ta2O5 surface. The high work function of Ru metal is expected to suppress the leakage current of high-k dielectric films, the improvement of electric characteristics of the capacitor with Ru top electrode was investigated. ZrO2/Al2O3/ZrO2 (ZAZ) and TiN were used and dielectric film and a bottom electrode, respectively. Sputter-grown TiN top electrode was used for comparison. Since Ru top electrode was deposited via the ALD process, the patterning process of Ru film is required. The Ru metal films were oxidized to RuO4 and etched, using O3 gas in ALD chamber. Comparing the electric characteristics of the Ru/ZAZ/TiN capacitor and TiN/ZAZ/TiN capacitor, the leakage current issue was significantly improved. The physical thickness of ZAZ film could be reduced due to lowered leakage current so that the EOT of Ru/ZAZ/TiN capacitor shrank to 75% of TiN/ZAZ/TiN capacitor, at the leakage current level of DRAM capacitor, 10-7 A/cm2 . From the detailed analysis of leakage conduction mechanisms, it could be demonstrated that not only the high work function of Ru metal but also the patterning process affected the improvement of leakage current issue. During the Ru top electrode patterning process, the introduced O3 gas recovered the oxygen vacancies in ZAZ dielectric film and the charge conduction was suppressed. Finally, the modified SrRuO3 deposition process for improving step coverage is studied. The previous SrRuO3 deposition process consists of ALD SrO cycles and CVD RuO2 cycles. SrO layers show excessive growth behavior so that the step coverage is not that good in conventional process. Thus, to prevent the oxygen absorption from RuO2 layer which induces the excessive growth of SrO layer, the reduction gas injection step is introduced after the RuO2 deposition step. From the modified deposition process, SrRuO3 layer shows step coverage about 95% on hole structure with 10:1 aspect ratio without any characteristic deterioration. Moreover, the surface roughness of SrRuO3 film in modified process is also significantly improved.
From Radical-Enhanced to Pure Thermal ALD of Gallium and Aluminium Nitrides
To continue the miniaturization trend of Silicon (Si)-based microelectronic devices in an era when we have almost fully-exploited the physical capabilities of Si, other semiconductors such as gallium nitride (GaN) and aluminium nitride (AlN) (collectively (Al)GaN) are currently being investigated. These can potentially complement Si, since in their monocrystalline form, have superior material properties to Si. Examples include direct and wider bandgap, high electron mobility and high breakdown field. Thus, combining the mature Si-based process technology with such superior (Al)GaN material properties on one platform enables microelectronic devices, in accordance with the ‘More-than-Moore’ philosophy. Exploring polycrystalline and thin film (i.e., sub-micron) (Al)GaN must also be pursued, since that broadens their applications; enabling utilization in sensors, thin film transistors (TFT), as passivation layers, etc. Atomic layer deposition (ALD) is a highly relevant technique for (Al)GaN, since the technique promises atomic-level thickness control, coupled with superb film conformality and spatial uniformity. Reports of (Al)GaN ALD are only appearing recently in the literature, suggesting the increasing relevance of this field.
This thesis investigated ALD of polycrystalline (Al)GaN, using conventional Si-technology and industrially accepted precursors. A variety of activation techniques, from thermal, to plasma, and the novel hot-wire activation were explored. Some important obtained research results were: (a) Identification of a chemical route which enables pure thermal ALD of GaN, (b) Preparation of novel GaCN composite layers with high refractive indices, (c) Selectively depositing GaN on specially-terminated substrates, (d) Tuning (Al)GaN polycrystallinity and optical properties with plasma composition and investigating the underlying causes, (e) Investigating the role of precursor-generated radicals on (Al)GaN growth, and (f) Identifying the discontinuous nature of sub-10 nm AlN with electrical and optical techniques. In conclusion, the results obtained and the suggested future work are expected to advance the state-of-the-art of Al(GaN) ALD.
Feasibility of atomic-layer-deposited Al2O3 /SrTiO3 hetero-oxide interfaces on didoe and transistor devices
Expanding the toolbox of atomic scale processing
As we enter an era of atomic scale device dimensions, it has become imperative to utilize deposition and etching techniques that allow for processing materials at the atomic level. Furthermore, next-generation devices consist of various material layers across both planar and three-dimensional (3D) layouts which has led to an additional need for processing materials in a selective manner. As a result, it is now vitally important to retain proper control over the thickness and properties of materials grown or removed during fabrication of nanoscale devices with 3D geometries. Plasmaenhanced atomic layer deposition (ALD) has obtained a prominent position in synthesizing ultra-thin films of functional materials with atomic scale precision. Uniform and conformal film deposition even on challenging 3D substrate topographies can be attained by virtue of the sequential and self-limiting precursor and plasma exposure steps of plasma ALD. Highly reactive plasma radicals are generated during the plasma step and the contribution of these electrically neutral species toward film growth is a well-known feature of plasma ALD. However, the ions generated during plasma exposure can also play a significant role in the deposition process which has been relatively less explored. Furthermore, the challenges related to current plasma based dry-etching processes provide a window of opportunity for being potentially tackled by the etch counterpart of ALD, i.e., atomic layer etching (ALE). This dissertation investigates plasma-enhanced atomic scale processing of functional materials and the role of ions during these processes on planar and 3D substrate topographies, relevant for next-generation device technologies. In the first part of this work, a new ALD process for SiNx was developed using a novel organosilane precursor (DSBAS) and N2 plasma. Dense and wet-etch resistant SiNx films that can be synthesized at low temperatures serve as spacers or encapsulation layers for protecting sensitive device components; e.g., gate stacks in 3D transistors or magnetic tunnel junctions in emerging magnetoresistive memories. SiNx films with a high density and low impurity content were obtained at low substrate temperatures on planar substrates using the process developed in this work. Deposition were also performed on high aspect ratio 3D trench nanostructures to investigate SiNx film conformality and wet-etch resistance. Sources limiting conformality on 3D substrates were attributed to factors occurring in the N2 plasma step. Identification of factors associated with plasma processing conditions is a prerequisite for addressing the challenge of growing conformal SiNx on 3D substrates. Yet, very low wet-etch rates were observed at different regions throughout the trenches, confirming high quality SiNx could be grown at low substrate temperature on 3D substrates using the developed process. Next, the effects substrate biasing during plasma ALD on the properties of materials (oxides and nitrides of Ti, Hf, and Si) grown on planar and 3D substrate topographies were investigated. A commercial 200-mm remote plasma ALD system equipped with RF substrate biasing was used to control the ion energy during the plasma exposure step. This technique was demonstrated to significantly enhance the versatility of plasma ALD processes by providing additional knobs for controlling a wide range of material properties, appropriate for numerous applications. Substrate biasing during plasma ALD increased the refractive index and mass density of TiOx and HfOx and enabled control over their crystalline properties. Plasma ALD of these oxides with substrate biasing formed crystalline films at a low temperature which would otherwise yield amorphous films without biasing. Substrate biasing drastically reduced the resistivity of conductive TiNx and HfNx films. Furthermore, biasing enabled the residual stress of these materials to be altered from tensile to compressive. The properties of SiOx were slightly improved whereas those of SiNx were degraded as a function of substrate biasing. Plasma ALD on 3D trench nanostructures with biasing induced differing film properties at different regions of the 3D substrate which demonstrated the potential of this technique in enabling new approaches for topographically selective deposition. Ion energy characteristics on grounded and biased substrates during plasma exposure were also measured to investigate their role in tailoring material properties. Insights from such measurements are essential toward understanding how a given plasma ALD process at different operating conditions can be influenced by energetic ions. Ion flux-energy distribution functions (IFEDFs) were measured using a retarding field energy analyzer for reactive plasmas typically used in plasma ALD (O2, H2, N2) without and with RF biasing. The properties of materials (TiOx, HfNx, SiNx) grown using these plasmas were analyzed as a function of the ion energy and flux parameters derived from IFEDFs. These results have provided more insight on the relation between energetic ions and the ensuing material properties, e.g., by providing energy maps of material properties in terms of the ion energy dose during plasma ALD. They demonstrate how the measurement and control of ion energy characteristics during plasma ALD provide a platform for synthesizing ultra-thin films with the desired properties. In the final part of this work, past research efforts on ALE were reviewed and the key defining characteristics of ALE identified. These include cyclic step-wise processing, self-limiting surface chemistry, repeated removal of atomic layers (not necessarily a full monolayer) of the material, and the presence or absence of directional species that lead to anisotropic or isotropic ALE processes, respectively. Subsequently, further parallels were drawn with the more mature and mainstream technology of ALD from which lessons and concepts were extracted that can be beneficial for advancing the field of ALE. To conclude, this dissertation elucidates important aspects associated with plasmaenhanced atomic scale processes that provide deeper insight on the fundamental and technological opportunities afforded by these techniques, relevant for future 3D device architectures. It serves to exemplify how the properties of functional materials can be tailored by accurate control and optimization of plasma based processing conditions
Development of mechanical characterization methods for thin films and interfaces
Probably the most important thin film characteristic is its' adhesion to the used substrate. It is very important to understand the fundamental mechanics of adhesion-related failures, and by having suitable characterization methods to detect any problems as early as possible. Tailored or correctly conducted quantitative analysis of adhesion is required for building reliable devices. In many conventional test methods significant loading to the substrate is applied which can result in problems especially with brittle substrates where the substrate can break before the film is delaminated. The characterization of interfacial mechanical properties of increasingly thinner films is challenging with many practical shortcomings and thus method development is needed. In this thesis, three measurement methods where the loading to the substrate is minimized are presented and demonstrated for the interfacial and mechanical testing of especially atomic layer deposited (ALD) thin films. (i) Microelectromechanical system (MEMS) test chip assisted shaftloaded blister testing through a hole in the substrate to the backside of the thin film, (ii) microrobotic manipulation of embedded microspheres using lateral loading mostly to the thin film and to the interface and (iii) a combination of nanoscratch and scanning nanowear for minimized interaction volume of loading to the substrate. The relationship between adhesion and cohesion as competing processes during film/ substrate failure is shown. When the film-interface-substrate system is under loading the energy will dissipate through the path of least resistance. This will happen either (i) through plastic deformation of the coating/ substrate, (ii) film fracture (decohesion) or (iii) delamination (de-adhesion) of the film. Usually, however the energy is dissipated as a combination of these three different mechanisms, unless some of the mechanisms is dominant in the energy release. The presented characterization methods are mostly generic, and can be applied for the evaluation of mechanical and interfacial properties, such as adhesion, between practically any materials of choice with some limitations. Compared to some of the existing methods, the quantitative nature of these characterization methods enables a more in-depth possibility for the analysis, understanding, tuning and improvement of the properties of the thin films and processes aiding in maintaining and improving product and process quality. The main outcome of this thesis is that the authors have demonstrated the potential and versatility of especially the MEMS test structures and microrobotic testing systems, either on their own or as a combination as a solution to developing new tailored interfacial and mechanical characterization methods for current and future needs of research and the industry.
Atomic layer deposition of ruthenium and silver
This PhD thesis presents a study on the atomic layer deposition (ALD) of silver and ruthenium. The research was started in August 2013, and results up to September 2018 are included. The lion’s share of the experimental work was done within the Department of Solid State Sciences at Ghent University. The thesis is paper-based and contains four original research articles, published in peer-reviewed journals. The structure of this document is as follows: First an introductory chapter is given, which provides the research context and motivation to the reader; this is followed by the four articles which were reformatted and included as stand-alone chapters; while in the final chapter conclusions are made. A description of the used experimental techniques is given in the appendix. I hope that I have managed to present my contributions to the field of ALD in a clear and interesting way for both the expert and the layman.
Atomic Layer Deposition of Late First-Row Transition Metals: Precursors and Processes
Late first-row transition metals, namely copper, nickel, and cobalt, are pivotal materials in many modern and future applications. Because of its low resistivity, Cu has for long been the metal of choice for interconnects in microelectronic devices. Co is needed in the smallest features of the 10 nm technology node interconnects, as it is more robust than Cu toward electromigration, a phenomenon causing damage to the interconnects. Being ferromagnetic, Co and Ni are in the focal point of developing faster and more durable magnetic memories capable of handling the exponentially increasing amounts of data being generated annually. The development of faster yet smaller electronic devices requires a constant increase in computational power. To improve the performance without increasing device size, the components on integrated circuits should be shrunk and packed more closely. The shrinking is achieved by using thin films with nanoscale thicknesses preferably arranged in threedimensional forms. For downscaling to continue, accurate thin film deposition methods are needed. Atomic layer deposition (ALD) provides atomic level accuracy and is thus the number one thin film deposition technique for modern and future devices. ALD is based on a cyclically repeated alternate supply of gaseous precursors that react on a substrate and form a uniform layer of material, atom by atom, even on complex three-dimensional structures. ALD is based solely on chemistry; to benefit from the many advantages the method has to offer, suitable precursors must first be found for each of the desired materials. ALD has been employed to deposit a myriad of materials ranging from pure elements to, for example, oxides, nitrides, and chalcogenides, but the deposition of metals has been hindered by a lack of reactive precursors and reducing agents. Thermal ALD processes exist mostly for noble metals, but mere thermal activation has often proven insufficient for the reduction of the late first-row transition metals. The aim of this thesis was to find and develop new precursors and processes for the ALD of high-quality Cu, Ni, and Co thin films, thus promoting the development of better microelectronics. Within the scope of this thesis, several new metal precursors for the ALD of the late firstrow transition metals were developed and tested. Out of all of them, the diamine adducts of Co(II) and Ni(II) chlorides showed the best performance in the ALD experiments. In addition to the new metal precursors, the focus of this thesis was also on finding more efficient alternatives for the conventional reducing agents, H2 and NH3. Tert-butylhydrazine showed high reactivity to produce Cu and Ni3N by ALD, providing significant improvement on film purity and resistivity over the existing processes. Tributyltin hydride, another powerful reducing agent, was studied for the ALD of Co and Ni. Instead of producing metallic Co or Ni, intermetallic Co3Sn2 and Ni3Sn2 were deposited unveiling a new field of ALD: the ALD of intermetallics. The same approach was also applied to the ALD of Ni2Ge thin films. Postdeposition reduction of the corresponding metal oxides and nitrides was also explored as an alternative route for the preparation of metal thin films.
Atomic layer deposition of catalytic materials for environmental protection
The reduction of toxic pollutants emitted by human activities to ambient air is an important issue nowadays. The technological approach to this problem is the development of different oxidation techniques together with catalytic materials, which can convert toxic emission products to safe compounds. Current methods for the preparation of heterogeneous catalysts which fully control the structure, size and composition are limited. The atomic layer deposition (ALD) technique can create catalytic thin films with precise thickness and structure control even on complex substrates. The present work describes the development of TiO2, CeO2 and Ag-doped CeO2 catalytic thin films deposited by ALD in order to find their capacity for the decomposition of toluene and soot. TiO2 catalytic films with different thicknesses were grown to investigate their nucleation delay and changes in their polycrystalline structure and the impact of these on their photocatalytic properties. It was shown that porous glass filters coated by TiO2 in combination with a dielectric barrier discharge (DBD) reactor could decompose toluene at a concentration of 2450 ppm with the specific input energy (SIE) of 336 J/l. In CeO2 studies it was found that a deposition temperature of 300 °C changes the structural properties of the catalytic thin films. The combination of small crystallites, larger clusters and the existence of Ce3+ in CeO2 catalytic films showed 100% soot decomposition at 450°C under loose contact mode. The doping of CeO2 with Ag in the ratio of CeO2:Ag = 10:1 by ALD reduced the soot decomposition temperature to 390°C. It was proposed that Ag+ sites could promote oxygen species and reduce the Ce ions in stoichiometric CeO2 from Ce4+ to Ce3+. Most catalytic thin films prepared by ALD showed good durability after repetitive tests of soot decomposition.
Keywords: atomic layer deposition, titanium dioxide, cerium dioxide, silver, photocatalytic activity, soot oxidation, toluene.
Atomic Layer Deposited 3D Nanostructured Materials for Efficient Energy Storage
The rapid advancement in the field of nanotechnology in the past several years has promised great potential for controlling materials at the nanoscale and stimulated vast opportunities to architect materials with desirable properties. This evolution has also contributed significantly to the development in the area of energy storage, which is a crucial technology in the present time. Electrode architecture always plays an important role in the domain of energy storage. In specific, engineering at nanoscale offers exclusive properties resulting in an improvement in the performance of electrodes and electrolytes in different energy storage technologies. Accordingly, significant efforts have been put forward in recent years to accomplish the present demands of energy storage using these advanced nanostructured materials. Various nanostructured materials with larger surface area and low bulk volume are presently being studied to improve the energy and power densities together for next-generation storage devices. The main objective of this thesis is to develop three-dimensional (3D) nanostructured electrodes with superior energy density and power density for electrochemical energy storage. Controlling the thickness of the active material in a few nanometers ensures the short diffusion length and full utilization of the active material. To get the nano level control, the ALD technique is used for active material deposition. Highly conducting templates like CNTs, graphenes and metal nanostructures are utilized to anchor the active material ensuring the effective electron transportation. Three-dimensional electrodes represent a unique way to improve the storage density and rate capability without the complex process of material development. This thesis presents the synthesis of 3D hybrid nanostructured electrodes with superior energy density and power density for electrochemical energy storage using template assisted methods. Carbon nanotubes (CNT) and Cu-NWs are used as template layer because of their high surface area and electrical conductivity. The active material is being deposited on these template layers by atomic layer deposition (ALD) process because of its extreme conformal and sub-nanometer thickness control.
Due to its high theoretical capacity, energy density and excellent reversibility with Li/Li+, molybdenum oxides are one of the vastly studied electrode material in lithium-ion batteries. However, like most of the oxides, it also suffers from poor cyclic stability because of their low electrical conductivity. In 3D core-shell structure prepared by ALD coating provide superiority in nanoscale decoration because of its extreme conformality and precise thickness control on high aspect ratio surfaces. The first part of this thesis focuses on the fabrication and electrochemical activities of 3D CNT/MoOx electrodes. These electrodes exhibit much higher areal and overall cell capacity than its planer 2D counterpart. An optimal thickness of MoOx on CNT is also found out in order to attain the most stable cyclic performance of this nanostructure. A stable reversible areal capacity of 645 μAh cm-2 with a specific capacity of 915 mAh g-1 is achieved from optimized MoOx/CNT assembly.
The second part of the thesis focuses on increasing the conductivity of the MoOx layer by N-incorporation for better electrochemical performance. It is well studied that the transition metal oxynitrides have better conductivity than their pure oxide phase. This particular work highlighted three important factors, (i) synthesis, (ii) electron transportation and (iii) electrochemical performances of N-incorporated MoOx films. It is found that N-atoms are homogeneously distributed throughout the films at the deposition temperature, no post-annealing is required for diffusion. The conductivity of those films increases with increasing nitrogen concentration. The electrochemical study reveals the superior performance of N-incorporated films against Li/Li+ than that of the pristine materials. The highest discharge capacity of 1287 mAh g-1 was achieved in the first cycle at a current rate of 0.1 A g-1 and a stable capacity of 974 mAh g-1 and 610 mAh g-1 achieved when discharged at 0.1 and 2 A g-1 from the core-shell 3D CNT/MoOx:N electrodes.
In the final part, Cu-nw scaffold is used as template layer by replacing CNTs. The high abundance, low-cost and high electronic conductivity make the choice simpler to use Cu as an affordable scaffold layer. Cu/ MoOx electrode showed a stable capacity of 993 mAh g-1 at the rate of 0.1 A g-1 and retained 45% of its initial capacity with 40 times higher current rate. This kind of state-of-the-art fabrication method helps to deposit more amount of active material with less Li+ diffusion length and ease the electron/ion transportation during the charge-discharge process
ATOMIC FORСE MICROSCOPY OF COMPOSITE POLYMERIC AND SILICATE MATERIALS SYNTHESIZED BY THE METHOD OF MOLECULAR LAYERING
NOTES: full Russian thesis available on “Link to external PDF”. English + Russian summary available here by clicking the title or “Read Thesis” link.
1. Systematic studies using AFM were carried out for the first time surfaces of polymeric (LDPE, PVC films filled with Al nanoparticles2O3) and inorganic silicate matrices of various geometric shapes (glass microspheres, quartz fibers, plates of borosilicate and quartz glass) at different stages of the formation of element oxide compositions of various compositions and structures on them during the MN process, associated with the previously identified structural and size effects in the products obtained the specified method. eighteen 2. Proposed methodological approaches to the study by the AFM method materials of various geometric shapes and developed methods for calculating the effective diffusion coefficient of water vapor in PVC films containing 2 wt. % nanodispersed Al2O3, qualitative assessment of adhesion to the substrate surface of nanosized coatings, based on a combination of contact and semi-contact AFM modes, and calculation of the pressure in the “probe-sample” contact zone. 3. It has been established that the process of MN of titanium oxide nanocoatings on the surface hollow soda borosilicate glass microspheres using TiClfour accompanied by side reactions with the formation of NaCl crystals and TiO particles2. 4. Using AFM, differences were established in the formation by the method MN and the occurrence of recrystallization processes during the subsequent heat treatment (900°С) of the aluminum oxide nanocoating (after 400 cycles of treatment with Al(CH3)3and H2O) on the surface of optical fibers and quartz plates. It is shown that coatings on a flat surface crack when heated, but without a significant change in the size of aluminum oxide structures (size 40–50 nm), and large crystallites (up to lateral sizes of 200–210 nm) form on fibers during recrystallization without disturbing the continuity of the coating. 5. The AFM method was used to study the change in the morphology of titanium oxide coating formed on the surface of borosilicate glass by conducting 25, 50, 100, 200 and 300 MN cycles, and studied the effect of simultaneous exposure to heat treatment at 480°C and X-rays (irradiation dose of 10-3C/kg (~ 4 R)) in vacuum (10-3 Pa) on the structure and properties of titanium oxide coatings of various thicknesses (100, 200 and 300 MN cycles) formed on the inner surface of the glass cases of X-ray tubes. It is shown that the combined action of temperature and Xray radiation in vacuum intensifies the recrystallization process in the titanium oxide layer, with the smallest transformations occurring in the composition of the coating formed as a result of 300 cycles of glass treatment with TiCl vapor.fourand H2Oh 6. On the surface of high-pressure polyethylene (LDPE) films by processing in a different specified sequence with pairs of titanium, phosphorus and water chlorides, two-component nanostructures with different mutual arrangement of phosphorus and titanium oxide groups were synthesized. According to the AFM data, it was found that during the modification of LDPE films, the change in the polymer surface morphology is significantly affected by the sequence in which reagents are fed into the reaction chamber. The strongest amorphization of the LDPE surface occurs during the formation of phosphorus- and phosphorus-titanium oxide groups, in comparison with the polymer film samples, where TiCl was used in the first MT cycle.four. At the same time, according to the RMSCA data, the concentration of phosphorus in such samples significantly exceeds the concentration of titanium (0.22 and 0.01 mmol/g, respectively). 7. It has been established that two-component energy traps in the form of titanium phosphorus oxide and phosphorus-titanium oxide surface nanostructures provide, in comparison with single-component compositions, an increase in the thermal stability of the surface potential of electrets made on their basis. The residual potential of the electret, with a value of 100 - 150 V, is maintained up to 19 temperature of the beginning of melting of the polymer film (200ºС). A mechanism is proposed for the effect of physically sorbed water on the electret properties of modified HDPE films, which is based on the redistribution of electron density in the COPO-Ti-OH chain. 8. Using AFM data, an assessment of the effectiveness of hydrophobization of an LDPE film with phosphorus oxide centers subjected to additional treatment with Si(CH3)2Cl2. A regular increase in the size of structures corresponding to hydrated regions of the polymer surface containing grafted functional groups was revealed. List of major papers published on the topic of the dissertation Articles: 1. Kochetkova A.S. Study of nanocomposites based on polyvinyl chloride using atomic force microscopy / A.S. Kochetkova, N.Yu. Efimov, E.A. Sosnov // Scientific and technical. Bulletin of St. Petersburg State Polytechnical University, Fiz.-Mat. sciences.- 2013.- № 1 (165).- p.114-119. 2. Kochetkova A.S. Influence of chemical modification of the filler surface on the structure and permeability of a composite film based on polyvinyl chloride / A.S. Kochetkova, N.Yu. Efimov, E.A. Sosnov, A.A. Malygin // Zhurn. appl. Chemistry. - 2015. - T.88, No. 1. - P.116-124. 3. Kochetkova, A.S. Evaluation of the wear resistance of the surface of modified PVC films using scanning probe microscopy /A.S. Kochetkova, P.N. Gorbushin, E.A. Sosnov, K. Kolert, A.A. Malygin // Deformation and destruction of materials. - 2016. - No. 8. - P.36 - 43. 4. Malygin, A.A. Synthesis by molecular layering and functional properties of metal oxide nanocoatings on the surface of quartz optical fibers / A.A. Malygin, V.V. Antipov, A.S. Kochetkova, G.Ya. Buimistryuk // Zhurn. appl. chemistry. - 2018. - V.91, No. 1. - P.17-27
A Study on the Dielectric TiO2 Films for Fabrication of 3-D Structural Capacitor and Promising Electrodes for Next-generation DRAM Capacitor
Window Layer Structures for Chalcopyrite Thin-Film Solar Cells
This thesis aims to contribute to the development of improved window layer structures for chalcopyrite thin-film solar cells, with an emphasis on the buffer layer, to assist future reductions of the levelized cost of energy. This is realized by exploring the potential of existing materials and deposition processes, as well as developing new buffer layer processes based on atomic layer deposition (ALD).
Ternary compound ALD processes are more complicated to control than when depositing binary compounds and the composition can be significantly different at the absorber interface as compared to the bulk. A method based on in-situ quartz crystal microbalance that can measure these compositional variations is demonstrated in the thesis. Furthermore, the addition of alkali-metal fluoride post-deposition treatments (PDTs) can further complicate ALD of buffer layers, due to residual salts that are formed on the absorber surface during a PDT process. When applying ALD ZnO1-xSx to KF-treated CIGS absorbers, competitive solar cell efficiencies could only be obtained after performing additional wet-chemical treatments prior to ALD processing.
It is shown that the performance of wide-bandgap solar cells can be greatly enhanced by improving the conduction band alignment between the absorber and buffer layers. By applying ALD Zn1-xSnxOy buffer layers in CuGaSe2 solar cells, record efficiency (η = 11.9%) and open-circuit voltage (Voc = 1017 mV) values are demonstrated.
In search of a new buffer layer suitable for a wide range of absorber materials (and surface bandgaps), amorphous tin-gallium oxide grown by ALD is evaluated as a new buffer layer material. This material exhibits a highly variable bandgap (and electron affinity) the absorber/buffer conduction band alignment can be controlled by adjusting the cation composition and deposition temperature. The potential of Sn1-xGaxOy as a buffer layer was studied in combination with low-bandgap (Ag,Cu)(In,Ga)Se2 absorbers (Eg,surface ≈ 1.1 eV). A best cell efficiency of 17.0% was achieved, which was lower than the efficiency of 18.6% obtained for the corresponding CdS reference due to slightly lower Voc and higher series resistance. However, the full potential of Sn1-xGaxOy as a buffer layer remains to be revealed.
Molybdenum Sulfide Prepared by Atomic Layer Deposition: Synthesis and Characterization
Molybdenum disulfide (MoS2) is the prototypical two-dimensional (2D) semiconductor. Like graphite, it has a layered structure containing weak van der Waals bonding between layers, while exhibiting strong covalent bonding within layers. The weak secondary bonding allows for isolation of these 2D materials to single layers, like graphene. While bulk MoS2 is an indirect band gap semiconductor with a band gap of ~1.3 eV, monolayer MoS2 exhibits a direct band gap of ~1.8 eV, which is an attractive property for many opto-electronic applications. Atomic layer deposition (ALD) has been used to grow amorphous films of MoS2 using molybdenum chlorides and carbonates, however many of these molybdenum chemistries require high temperature vapor transport as they are solids at room temperature. We demonstrate the first ALD of MoS2 at 200 ℃ using molybdenum hexafluoride (MoF6), a liquid at room temperature, and hydrogen sulfide (H2S). in situ quartz crystal microbalance measurements were used to demonstrate self-limiting chemistry for both precursors, which is the hallmark of ALD. The deposited films were amorphous, and after annealing in hydrogen, crystalline MoS2 was discernable. The nucleation and early stages of MoS2 ALD on metal oxide surfaces were investigated using in situ Fourier transform infrared (FTIR) spectroscopy. The formation of Al-F and MoOF4 seem to initially form, but after H2S is introduced sulfate species begin to appear. This competition for oxygen seems to inhibit growth initially, until the oxygen at the surface is consumed and steady state growth occurs. To understand the structure of the amorphous films, X-ray absorption spectroscopy (XAS) vii and high-energy X-ray diffraction (HE-XRD) experiments were performed at the Advanced Photon Source (APS) at Argonne National Laboratory (ANL). Contrary to previous findings, the MoS2 structure was found to be sulfur rich; however, the atomic coordinations of Mo and S atoms bond distances matched standards. Interestingly, the Mo-Mo coordinations were much lower than reference structures, which could explain the lack of or very weak Raman vibrational modes seen in many as-deposited ALD MoS2 films. Experimental data were consistent with films containing clusters of a sulfur rich [Mo3S(S6)2] 2- phase, but after annealing in H2 and H2S, these clusters decompose forming a layered MoS2 structure. Understanding these complex surface interactions of nucleation, growth, and phase transformations is necessary to enable synthesis of high quality MoS2 for use in future microelectronics.
Functionalization of particles by atomic layer deposition for energy storage applications
Powders are essential ingredients for many processes and applications. They are usually classified with relation to their particle sizes and functionalities. While particles in the millimeter size range are intensely used in alimentary, pharmaceutical, cleaning and construction sectors, micrometer and nanometer sized particles are commonly used in energy storage applications, catalysis and electronics. Recent research has focused its attention on micrometer and nanometer sized particles due to the special properties arising from their high surface area to particle size ratio. Functionalization of those particles can greatly improve their performance. In this way, providing added value, like protecting and activating them, or changing their performance. Among the most promising ways of functionalization is the generation of core-shell particles through coating, or the deposition of islands or clusters on the surface of the particles. Nowadays, a wide variety of coating technologies are applied for this purpose. Among those coating technologies, chemical vapor deposition (CVD) became attractive in the recent years thanks to its great thickness control over the deposited coating. However, more recently, atomic layer deposition (ALD) was developed, allowing for ultimate thickness and compositional control of the deposited film in a large variety of geometries. The application of ALD in different fields, including microelectronics, energy storage systems or bioapplications, pushed the application of this technology to materials with diverse geometries, among those being particles. The need for coating powders resulted in the modification of reactors for carrying out ALD processes on such materials. The various reactors are distinct in the way of handling particles; namely, static particle reactors and fluidized bed reactors. While static particle reactors are used to coat small amounts of particles, fluidized bed reactors (FBR) can be used to coat large amounts of particles, allowing the scale-up of the technology for its use in industrial applications. The application of ALD to fabricate or coat materials and components for energy storage systems is intensely investigated and it is beginning to deliver breakthroughs. Batteries belong to the most important energy storage systems thanks to their excellent energy density and energy release rate. Lithium-ion batteries (LIB) are currently the most common battery types for a large variety of applications. In fact, they offer a theoretical energy density of around 300 Wh: ke ' However, their limited specific capacity and the precious cathode materials made researchers looking into other kinds of battery systems as alternatives. Lithium-sulfur (Li-S) batteries became a promising alternative due to their better handling and extraordinary properties of sulfur as cathodic material. Namely, it shows a theoretical energy density of 2600 Wh: kg', higher than that of Li-ion batteries. Moreover, sulfur is environmentally friendly and one of the most abundant elements in the world. However, Li-S batteries suffer from several drawbacks that affect their application and have driven researchers to develop solutions to enable the practical use of lithium-sulfur batteries and in this was increase the energy density and long-term stability. The application of ALD in energy storage systems has shown many improvements by now. In fact, the deposition of certain materials at the nanometric scale has many unique benefits for improving the behavior of Li-S batteries. The objective of this thesis is the study and understanding of ALD coatings on powders, paying special attention to materials that can be used for energy storage devices. Micrometer and nanometer sized particles have been coated with metal oxides, which showed promising alterations and functionalities of powders that have not been observed before. In the first part of the thesis, an initial study of coating particles by ALD is done. For this aim, iron oxide nanoparticles (y-Fe:O3) are coated with titanium dioxide (TiO2), generating FeO,-TiO» core-shell nanoparticles. This study shows that the application of ALD not only coats the particles, but also, depending on the reactants (precursors) used, can also reduce them to form core-shell nanoparticles of Fe;0.-TiO2. This study demonstrates that choosing an appropriate ligand of the metal source can unveil a novel approach to concertedly coat and reduce y-Fe.O3 nanoparticles. Moreover, it is found that the more electronegative the cation of the precursor is, the more energy is necessary to release the ligands, which is conditional for their recombination. Thus, the appropriate design of precursors and selection of substrates will pave the way for numerous new compositions with more and improved functionalities. In the second part of the thesis, the study of ALD on energy storage devices, specifically on lithium-sulfur batteries, is carried out. The modification of the cathode material of lithium-sulfur batteries is done by ALD in a conventional static ALD reactor. The optimal parameters for the ALD application to sulfurbased electrodes are evaluated. Aluminum oxide (AlL,O3) is deposited on prefabricated cathodes, improving the capacity of the systems. In fact, applying only 2 ALD cycles at 85 °C increases the capacity of a lithium-sulfur battery by 13 % for low current densities and by 50 % for high current densities. Finally, a promising powder coating technology is applied in order to coat sulfurcarbon composite powders of cathodes of lithium-sulfur batteries by ALD and in this way considerably improving the performance of those batteries. For this aim, a fluidized bed reactor was constructed. The best results are obtained after applying 5 ALD cycles of Al,Os, sufficient to increase the capacity of the system by 30% at low current densities and by 50% at high current densities, with respect to a standard battery system. Besides, the sulfur loading in the cathodes can be doubled thanks to the morphological improvement provided by the aluminum oxide. After coating, uniform and crack-free electrodes can be fabricated, which significantly exceed the performance of standard electrodes increasing the capacity of lithium-sulfur batteries by 60 %.
Exploring Dye-Sensitized Mesoporous NiO Photocathodes: from Mechanism to Applications
Increasing attention has been paid on solar energy conversion since the abundant solar energy possesses the potential to solve the problems on energy crisis and climate change. Dye-sensitized mesoporous NiO film was developed as one of the attractive photocathodes to fabricate p-type dye-sensitized solar cells (p-DSCs) and dye-sensitized photoelectrosynthetic cells (p-DSPECs) for electricity and chemical fuels generation, respectively. In this thesis, we designed a well-structured NiO-dye-TiO2 configuration by an atomic layer deposition (ALD) technique, with an organic dye PB6 as the photosensitizer. From kinetic studies of charge separation, ultrafast hole injection (< 200 fs) was observed from the excited state of PB6 dye into the valence band of NiO; dye regeneration (electron injection) was in t1/2 ≤ 500 fs, which is the fastest reported in any DSCs. On the basis of NiO-dye-TiO2 configuration, we successfully fabricated solid-state p-type DSCs (p-ssDSCs). Insertion of an Al2O3 layer was adopted to reduce charge recombination, i.e. NiO-dye-Al2O3-TiO2. Theoretically, such a configuration is possible to maintain efficient charge separation and depressed charge recombination. Based on NiO-dye-Al2O3-TiO2 configuration, the open-circuit voltage was improved to 0.48 V. Replacing electron conductor TiO2 with ZnO, short-circuit current density was increased to 680 μA·cm-2. The photocatalytic current density for H2 evolution was improve to 100 μA·cm-2 with a near unity of Faraday efficiency in p-DSPECs.
However, to further improve the performance of p-DSCs is very challenging. In p-ssDSCs, the limitation was confirmed from the poor electronically connection of the electron conductor (TiO2 or ZnO) inside the NiO-dye films. We further investigated the electronic property of surface states on mesoporous NiO film. We found that the surface sates, not the bulk, on NiO determined the conductivity of the mesoporous NiO films. The dye regeneration in liquid p-DSCs with I-/I3- as redox couples was significantly affected by surface states. A more complete mechanism is suggested to understand a particular hole transport behavior reported in p-DSCs, where hole transport time is independent on light intensity. The independence of charge transport is ascribed to the percolation effect in the hole hopping on the surface states.
Atomic layer deposition towards novel device applications
Atomic layer deposition (ALD) is a gas-phase thin film deposition technique that has gained increasing popularity in the last 20 years because of its unique properties. It is based on self-limiting chemical reactions that ensure the layer-by-layer growth of the film. This unique growth mode is fundamental to the fine control of both film thickness and structure. The film grows conformally on the substrate, following the morphology of the surface. ALD can grow films at low temperature, making possible the use of temperature-sensitive substrates. A slightly modified technique called molecular layer deposition (MLD) utilises organic precur-sors to deposit fully organic films. Hybrid inorganic-organic materials can be deposited with a combination of ALD and MLD. The aim of this research was to utilise the unique characteris-tics of ALD/MLD in two different applications, thermoelectrics and barrier coatings.
Thermoelectric devices were fabricated on flexible plastic, glass, and textile. Testing of the barrier properties of ALD-grown films were carried out on 3D printed plastic substrates. The conformality of the deposition is fundamental in both applications. The films needed to coat the single fibres within the textile substrate as well as the porous surface of the 3D printed plastic. The low deposition temperature made it possible to use cotton as well as various plas-tics as substrates. The fine control over the film thickness and structure, enabled the deposi-tion of inorganic-organic superlattice hybrid materials. Zinc oxide (ZnO) and hydroquinone (HQ) were chosen for the fabrication of the thermoelectric devices while aluminium oxide (AlOx) was the chosen barrier material. Hydroquinone was utilised as monomolecular layers within the ZnO matrix to lower thermal conductivity and enhance the thermoelectric perfor-mance.
The ALD-deposited AlOx coating was shown to successfully lower the vacuum degassing of the 3D printed plastics compared to commercial sealants. These superior performances open the way to inexpensive and personalised, 3D printed, laboratory tools coated with ALD which pro-vide degassing protection to the vacuum environment.
Thermoelectric devices were fabricated on several substrates (silicon, flexible plastic, flexible glass, and textile) using the n-type ZnO as thermoelectric. On textile, the device was made with both n-type (ZnO or ZnO-HQ) and p-type (poly(3,4-ethylenedioxythiophene) - PEDOT) components to improve performance. The ZnO-HQ superlattice outperformed the bare ZnO films, proving that the hybrid approach is worth pursuing to reduce thermal conductivity. The best device fabricated on textile, produced an open-circuit voltage around 150 mV at a ΔT of 20 °C with a power output in the order of pW. These numbers, although low, are paving the way for future application of the ALD/MLD in the fabrication of thermoelectric devices inte-grated into smart clothing.
Time-resolved CVD of Group 13-Nitrides
Group 13 nitrides (AlN, GaN and InN) and their alloys are semiconductor materials with a wide bandgap span covering from UV down to IR range. Their excellent electronic properties make them extremely attractive materials for light emitting diodes (LEDs) and different kind of transistor structures, especially high electron mobility transistors (HEMTs). These materials are routinely deposited by chemical vapor deposition (CVD) at high temperatures. The most sought-after material among the group 13 nitrides is InN due to its high electron mobility making it extremely useful in transistor structures. InN needs to be deposited at low temperatures as it decomposes at high temperatures. This does not only limit the deposition temperature for InN growth but also for all the other materials that will be deposited on top of InN. In this thesis the deposition of group 13 nitrides is investigated by low temperature atomic layer deposition (ALD) via both a thermal and plasma route. This was conducted by both process development and by improving the deposition chemistry by developing new precursors. Carbon impurities is one of the greater challenges when using the standard aluminum precursor trimethylaluminum (TMA) in ALD due to the strong Al–C bonds in the molecule. An in-situ removal of carbon impurities was investigated by introducing a cleaning pulse, after the TMA pulse. The cleaning pulse consisted of an H2, N2 or Ar gas pulse perpendicular to the surface. The introduction of the cleaning pulse reduced the carbon impurity in the AlN film from 3 at% down to under 1 at%. This made it possible to deposit AlN at higher temperature to obtain better crystalline quality and on the same time reduce the impurity levels. Kinetic simulations showed that the cleaning pulse cleans the surface from desorbed methyl groups resulting in a suppressed reabsorption pathway. To further reduce carbon impurities, the strong M–C bonded precursors was replaced with a M–N bonded one. The precursor used were tris(dimethylamido)gallium together with ammonia (NH3) plasma to deposit GaN. The precursor showed ALD behavior and the resulting GaN film possessed significantly lower carbon impurities compared to M-C bonded precursor at low deposition temperatures. This precursor could also produce epitaxial GaN directly on 4H-SiC without a need of a seed layer. To further investigate the precursor impact on deposition chemistry and ultimately the film quality, three indium precursors were evaluated, indium(III)guanidinate, indium(III)amidinate and indium(III)formamidinate. All three precursors have more or less the same structure, only difference being the size of the substituent on the endocyclic carbon position (-NMe2, -Me and -H respectively). Experimental results showed that smaller groups on the endocyclic carbon position improved the InN film quality in terms of crystallinity, morphology, stoichiometry and optical properties. Density functional theory (DFT) calculations showed that smaller moieties on the endocyclic position will lead to less surface and steric repulsion with the exocyclic position. As the size is decreased the exocyclic groups can fold up closer towards the endocyclic position leading to elongated metal-ligand bonds which will result in easier removal of the ligand for the upcoming NH3 plasma pulse. From these results a new ligand was developed to further improve the deposition chemistry where the endocyclic carbon atom in the ligand backbone of the foramidinate ligand was replaced by a N atom to form a triazenide ligand (iPr–N–N=N–iPr). The triazenide ligand possess no moiety on the endocyclic position compared to the ligands used previously and hence should result in improved material quality if extrapolated from our previous study. The ligand was placed on indium and gallium forming In(III)triazenide and Ga(III)triazenide respectively. Both precursors showed excellent thermal properties making them good ALD precursors. Their use for depositing InN and GaN was investigated with NH3plasma. The resulting films showed excellent quality where no carbon could be detected for either InN nor GaN using XPS and ERDA. Both InN and GaN showed epitaxial growth behavior on 4H-SiC at deposition temperature of 350 °C, a factor of three lower deposition temperature compared to CVD. Interestingly, several linear growth regimes (ALD windows) upon changing the temperature were observed, two and three for InN and GaN respectively. This indicated that the precursors decomposed upon increasing the temperature to form smaller fragments which increased the growth rate but on the same time the smaller precursor fragments saturated the surface. This was further confirmed by DFT calculations. The In(III)triazenide and Ga(III)triazenide was further used to deposit the ternary InGaN phase. A new method was developed where both precursors were mixed in the bubbler and co-sublimed into the reactor via a single pulse. The composition of the films could be tuned via bubbler temperature, deposition temperature and premixed ratio of the precursors in the bubbler. Near In0.5Ga0.5N could be obtained at low deposition temperatures confirmed by both XPS, ERDA and bandgap measurement. Deposition at 350 °C on 4H-SiC resulted in epitaxial In1-xGaxN without a need of a seed layer.
Multilayered ZnO-based thin films to control heat and electrical transport properties
Interfaces between materials can have properties that differ greatly from the bulk state. In classical materials only a tiny fraction of atoms are at the interface while the vast majority is in the bulk of the material. The capability to engineer materials with an artificially high amount of interfaces opens up a pathway to amplify the interface effects and tailor the material properties by controlling the amount of interfaces. This approach to engineer materials step by step or layer by layer also allows for a controlled combination of very different materials into a hybrid material that would not form naturally and which can show fundamentally different and new properties.
In this thesis atomic layer deposition (ALD), molecular layer deposition (MLD) and pulsed laser deposition (PLD) are utilized to engineer ZnO-based thin films with high interface densities. The films are analysed with x-ray reflectivity (XRR), x-ray diffraction (XRD) and transmission electron microscopy (TEM) in regards to their internal structure. Time domain thermoreflectance (TDTR) is utilized to measure the thermal conductivity, the electrical properties are measured with a hall measurement setup. The latter is the focus in layered thin films of polycrystalline ZnO and amorphous InGaZnO4 in which a considerable increase in the charge carrier concentration following the interface density could be demonstrated.
The interfaces between a ZnO matrix, ZnO-benzene and AlOx layers are studied in detail in a hybrid ZnO/ZnO-benzene/AlOx system in which this work demonstrates, that these layers in ZnO can be as thin as a single atom/molecule, yet still form distinctive layers. However, these very thin layers of ZnO-benzene and AlOx are found to have little impact on the crystal growth of ZnO, but can act as effective barriers for ZnO crystal growth when 10 or more consecutive ALD/MLD cycles are utilized for each AlOx/benzene layer respectively. Finally the thermal conductivity in ZnO/benzene thin films is characterised, the database for the thermal conductivity in that system is significantly extended and thermal conductivities for irregularly layered structures are reported for the first time in ZnO/ZnO-benzene hybrid thin films. Analysis with multivariate data analysis of the database confirms that the interface density has the most pronounced effect on the thermal conductivity.
Engineering Surfaces of Solid-State Nanopores for Biomolecule Sensing
Nanopores have emerged as a special class of single-molecule analytical tool that offers immense potential for sensing and characterizing biomolecules such as nucleic acids and proteins. As an alternative to biological nanopores, solid-state nanopores present remarkable versatility due to their wide-range tunability in pore geometry and dimension as well as their excellent mechanical robustness and stability. However, being intrinsically incompatible with biomolecules, surfaces of inorganic solids need be modified to provide desired functionalities for real-life sensing purposes. In this thesis, we presented an exploration of various surface engineering strategies and an examination of several surface associated phenomena pertaining specifically to solid-state nanopores. Based on the parallel sensing concept using arrayed pores, optical readout is mainly employed throughout the whole study.
For the surface engineering aspect, a list of approaches was explored. A versatile surface patterning strategy for immobilization of biomolecules was developed based on selective poly(vinylphosphonic acid) passivation and electron beam induced deposition technique. This scheme was then implemented on nanopore arrays for nanoparticle localization. In addition, vesicle rupture-based lipid bilayer coating was adapted to truncated-pyramidal nanopores, which was shown to be effective for the minimizing DNA-pore interaction. Further, HfO2 coating by means of atomic layer deposition was employed to prevent the erosion of Si-based pores and to shrink the pore diameter, which enabled reliable investigations of DNA clogging and DNA polymerase docking.
For the surface associated phenomena, several findings were made. The lipid bilayer formation on truncated pyramidal nanopores via instantaneous rupture of individual vesicles was quantified based on combined ionic current monitoring and optical observation. The probability of pore clogging appeared to linearly increase with the length of DNA strands and applied bias voltage, which could be attributed a higher probability of knotting and/or folding of longer DNA strands and more frequent translocation events at higher voltage. A free-energy based analytical model was proposed to evaluate the DNA-pore interaction and to interpret observed clogging behavior. Finally, docking of DNA polymerase on nanopore arrays was demonstrated using label-free optical method based on Ca2+ indicator dyes, which may open the avenue to sequencing-by-synthesis enabled by the docked polymerase.
Development of the Spatial Atomic Layer Deposition (SALD) technique for the fabrication of p-type thin films of highly conductive copper (I) oxide
Future trends in materials and devices are strongly based on novel fabrication methods that allow for mass production with low cost and high throughput. Such methods must be finely optimized to achieve nanometric control without incurring in high costs. This can be achieved by developing a process that reduces the number of steps required, as well as by reducing the amount of human involvement in the process, which would increase the quality and reproducibility of the output. But the improvement of fabrication technologies cannot be optimized without considering the materials desired, along with its most fundamental chemical and physical properties. Hence, to successfully design the instrumentation needed for novel fabrication technologies with nanometric precision, the design methodology must consider multiple different subjects related to the chemistry, physics, mechanics, electronics and automation, all working together to achieve the desired objective. In this doctoral work, such design methodology was implemented with a diverse number of tools and approaches to successfully optimize a nanofabrication method called Spatial Atomic Layer Deposition (SALD) to deposit thin films of a material that has potential applications as a component of non-silicon solar energy devices, photoelectrochemical water splitting devices, and thin film transparent electronics, among others: cuprous oxide (Cu2O ). Regarding the fabrication technology and the mechatronic design, SALD is a promising fabrication technique that allows fabrication of thin films with nanometric precision and with the ability to control their mechanical, electrical and crystallographic properties. Furthermore, the SALD approach used in this thesis and in the Laboratoire des Matériaux et du Génie Physique (LMGP) works in the open-air (no deposition chamber), and thus is potentially an industrial-compatible approach for large area, homogeneous thin film fabrication with a high throughput. Additionally, SALD can be used with conditions that make it compatible with flexible substrates and with rollto- roll (R2R) approaches. Finally, SALD provides flexibility on the deposition process so that it can be tuned to obtain different properties on the films fabricated with minimal change in the instrumentation. In this thesis, some of the potential benefits of the flexible parameters of the SALD system are explored and the impact of some of them on fabricated films is presented. Using Computational Fluid Dynamics (CFD) simulations, the fluid mechanics phenomena that occur during the deposition process in the SALD system were analyzed for different configurations of the reactor. The influence on the film properties were studied and validation with experimental depositions were performed. Afterwards, using the knowledge and guidelines obtained with the CFD simulations, and in order to lower the cost and complexity of modifying some of the mechanical components of the system, a workflow including Computer Aided Design (CAD) and additive manufacturing (also known as 3D printing) was established at the LMGP for the fabrication of one of the main components of the SALD system at LMGP: the deposition head. The use of additive manufacturing has followed a rapid increase on applications, and, in this work, it is the first time that such innovative fabrication technique is applied to thin-film nanofabrication processes, providing numerous potential applications in the field. In this thesis, such workflow is shown and explained, and the guidelines learned, and limitations discovered are presented as well. Finally, after making some modifications on the system and adding the necessary components such as new heating systems and containers for the needed precursor, Cu2O was successfully deposited with the SALD method. Cu2O is one of the few materials with promising electronic properties as a p-type transparent semiconductor. It is also a material that allows for mass production, if coupled with an industrial-compatible fabrication method (such as SALD), thanks to its non-toxicity, its chemical and environmental stability and its earth abundance. Here, the fabricated Cu2O films using the SALD system at LMGP are reported, and their p-type conductivity and crystallography are analyzed. In the work done during this doctoral project, a systematic approach was used to analyze, adapt and optimize the SALD system at LMGP for the deposition of Cu2O. Using CFD simulations, CAD tools, 3D printing and automation, the whole process was successfully installed in the system and highly conductive Cu2O films can be now deposited their further study or for their integration in numerous types of devices. Furthermore, the results of this work provide initial guidelines for the industrial design of an SALD-based high-throughput fabrication system, in which the design of its components is optimized for each material desired. Such design approach, combined with the flexibility and low cost of the SALD, the flexibility of the mechanical design and fabrication of some of its components, and the speed of the deposition procedure, make this work also useful to further increase the amount of materials compatible with SALD, as well as to further develop the SALD methodology into innovative fabrication processes of materials and devices.
Atomic and Molecular Layer Processes for Industrial Applications in Semiconductors, Pharmaceuticals and Optics
Atomic layer deposition (ALD) is a thin film growth technique which deposits conformal, pin-hole free films with sub-nanometer precision. Molecular layer deposition (MLD) is an analogous process to ALD where molecular fragments are used to deposit all-organic or organic-inorganic hybrid films. Both ALD and MLD have been employed in numerous industries to advance technologies, notably in the semiconductor, energy storage, display and optics industries. In this thesis, I present three projects which utilize ALD and MLD processes for industrial applications in semiconductors, drug delivery and optical devices. The first project describes a study of the conversion of ZnO to Al2O3 using trimethylaluminum. Past instances of conversion are introduced, a number of analytical techniques are used to show evidence of the conversion mechanism and the generality of exchange reactions is discussed. Exchange reactions are becoming important to consider during ALD processes and as a processing tool in the semiconductor industry. The second project develops low-temperature MLD and ALD processes to coat nanoparticles. The construction of a new reactor built specifically for particle MLD is presented. Evidence of controlled polyamide MLD coatings is shown and we demonstrate MLD and ALD films may be used to modulate the release of pharmaceutical powders. The third project uses ALD to smooth surface roughness and improve the optical performance of Ag mirrors. Current smoothing techniques are abrasive and detrimental to mirror performance. The ALD process shows significant smoothing capabilities of both nano and microscale roughness and dramatically recovers reflectance performance lost due to optical scatter. These projects demonstrate the versatility of ALD and MLD processes and show precise thin film deposition techniques will continue to find use in numerous semiconductor and non-semiconductor industries.
Transition metal dissolution from Li-ion battery cathodes
Lithium-ion batteries (LIBs) have become reliable electrochemical energy storage systems due to their relative high energy and power density, in comparison to alternative battery chemistries. The energy density of current LIBs is limited by the average operating voltage and capacity of oxide-based cathode materials containing a variety of transition metals (TM). Furthermore, the low anodic stability of "conventional" carbonate-based electrolytes limits further extension of the LIBs voltage window. Here, ageing mechanisms of cathodes are investigated, with a main focus on TM dissolution and on strategies to tailor the cathode surface and the electrolyte composition to mitigate TM dissolution.
Atomic layer deposition (ALD) coatings of the cathode surface with electrically insulating Al2O3 and TiO2 coatings is employed and investigated as a method to stabilize the cathode/electrolyte interface and minimize TM dissolution. The thesis illustrates both the advantages and limitations of amorphous oxide coating materials during electrochemical cycling. The protective oxide layer restricts auto-catalytic salt degradation and the consequent propagation of acidic species in the electrolyte. However, a suboptimal coating contributes to a nonhomogeneous cathode surface ageing during electrochemical cycling. Furthermore, the widely accepted concept of charge disproportionation as the fundamental cause of TM dissolution is demonstrated to be a minor factor. Rather, a chemical dissolution mechanism based on acid-base/electrolyte-cathode interaction underlies substantial TM dissolution.
The thesis demonstrates LiPF6, and by implication HF, as the principal source of TM dissolution. In addition, the oxidative degradation of ethylene carbonate (EC) solvent contributes indirectly to generation of HF. Thus, an increase in electrolyte oxidative degradation products accelerates TM dissolution. Substituting EC and LiPF6 with a more anodically stable solvent (e.g., tetra-methylene sulfone) and a non-fluorinated salt (e.g., LiBOB or LiClO4) or addition of TM scavenging additives like lithium difluorophosphate (LiPO2F2) are here investigated as strategies to either i) mitigate TM dissolution, ii) supress TM migration and deposition on the anode surface, or iii) supress formation of acidic electrolyte degradation products and thereby TM dissolution. The thesis also highlights the necessity of taking precautions when attempting to replace the components, as reducing TM dissolution may come at the expense of electrochemical cycling performance.
Study of the influence of an SnO2 electron selective layer integration by ALD in perovskite-based solar cells
Perovskite (Pvk) solar cells and Pvk/silicon (Si) tandem solar cells are emerging photovoltaics (PV) technologies. In the last decade, their power conversion efficiency have reached 25.7 % and 31.3% respectively [1,2]. However, these PV technologies still show a large size difference between high efficiency cells, which have an area below the order of the cm2, and industry-viable cells. Hence, the ability to fabricate large area Pvk and Pvk/Si tandem cells showing high efficiency is crucial for industrial development of such technologies. This goal requires deposition process adaptation for every constitutive material layer in these solar cells. Particularly, the electron selective layer deposition is mostly performed by spin-coating, which is a non-adapted process for tens of nanometres-thick films on top of large area and possibly textured substrates. Atomic Layer Deposition (ALD) on the contrary appears to be very attractive for such thin film growth, especially in the tandem cells case, for which the Si bottom cell surface is usually textured.The work realized during this experimental thesis focuses on the study of the influence of integrating an ALD-grown tin dioxide (SnO2) electron selective layer in Pvk-based solar cells.First, ALD-grown SnO2 thin films properties are investigated and compared to the properties of reference spin-coated SnO2 layers. Some differences, notably in their optical and electrical properties, have been identified. The formation of a Pvk film on top of an ALD-grown SnO2 layer is then also analysed and compared to the one of a reference Pvk film, without arising significant differences.With the knowledge of the previous comparisons results in mind, a second part of the work is dedicated to studying the performance of ALD-grown SnO2 electron selective layer by analysing Pvk-based solar cells behaviour. Strong limitations are highlighted, which points out the SnO2/Pvk interface as the probable main limiting region.In a third part, the SnO2/Pvk interface is more precisely investigated thanks to chemical and energetics characterisation techniques. Notably, a work function difference and an ionization energy difference are observed between the ALD-grown SnO2 and the spin-coated SnO2 as well as a difference in the net effective contact area at the SnO2/Pvk interface depending on the SnO2 nature. These results make possible to draw several hypothesis concerning the causes of performance limitations in devices.Finally, the influence of the ALD process modification over SnO2 thin films properties and Pvk-based solar cells behaviour is examined. This study shows that diverse SnO2 thin films annealing as well as a change in ALD growth temperature can affect SnO2 thin films properties with sometimes inducing a modification of solar cells behaviour.The performed studies and their respective results improve the overall understanding of the mechanisms that hinder electron selective layers efficiency in Pvk-based solar cells. This allows the assumption of news ways to integrate successfully an ALD-grown SnO2 electron selective layer in such solar cells, which will participate in the development of Pvk and Pvk/Si tandem solar cells.
STABILITY STUDIES OF ALD FILMS AND INFILTRATED HYBRID MATERIALS
Over the years, depositing metal oxides onto the surface of organic substances has been favored by a lot of industries to create products with a longer life cycle. The renewable energy sector has seen a lot of improvement in their power conversion efficiency (PCE) of perovskite solar cells (PSC) through the incorporation of metal oxides either through atomic layer deposition (ALD) or vapor phase infiltration (VPI). ALD has also supported the structural modification and pore selectivity of synthetic membranes used in water filtration systems, catalytic reactors, gas and liquid purification systems, batteries, sensors, fuel cells, and barrier layers. Among all the possible thin film oxides that can be deposited through ALD, aluminum oxide (or “alumina”) is a popular choice for moisture and chemical barrier applications. It is often chosen as a thin film oxide due to its film thickness uniformity, lack of pinhole defects, and transparency (ALD-alumina is a colorless thin film oxide). Depositing ALD-alumina on a substrate surface will prevent the said material to oxidize future, allowing it to preserve its natural surface chemistry and all the optomechanical properties that come with it. However, the behavior of ALDalumina in various aqueous solutions are still contested in the field, with various researchers reporting different trends of ALD-alumina behavior in solution. This can pose a problem, as a lot of applications that utilize ALD-alumina are immersed in water, or other liquids, for extended periods of time. Due to a lack of understanding of the ALD-alumina degradation behavior, this factor is often ignored in applications. This could be a problem that affects the accuracy in other fields of research. ix The purpose of this thesis is to study and determine factors that affect ALD-alumina film chemistry in aqueous solutions. A set of dissolution trials have been setup with solutions of different volumes, concentration, and pH. ALD-alumina, synthesized through the reaction of trimethylaluminum (TMA) and water (H2O), is deposited on an air-plasma cleaned silicon substrate. The deposition temperature is kept at 150 °C for 400 cycles of ALD, resulting in ~48 nm of alumina thin film oxide. These samples will then be immersed in different volumes of Type 1 DI water (DIW) and different moles of NaCl solution. This is done to understand the impact of water volume and salt concentration on the degradation rate of ALD-alumina. To eliminate other factors that could affect the thin film behavior, the samples are kept in tightly sealed vials that are stored in a dark space at room temperature. Throughout this project, the specific film thicknesses of our ALD-alumina samples will be tracked across time in days. The surface chemistry will also be analyzed to XPS deconvolution of the oxygen and aluminum spectra peaks. As an extension of ALD applications as a protective coating, this thesis will also investigate the effect of VPI on the PCE stability of PSCs. The charge transport layer, Spiro-OMeTAD, will be infiltrated by TiCl4 to create a hybrid organic-inorganic layer that prevents degradation due to Au diffusion into the layer or crystallization effects when exposed to high heat. By introducing TiOx into the layer, the Spiro-OMeTAD layer will have better thermal stability and have an improved PCE stability under high illumination and humidity.
Plasma-Enhanced Atomic Layer Deposition and Vapor Phase Infiltration of ZnO - From Fundamental Growth Characteristics to Piezoelectric Films
In this thesis, the growth of the semiconducting material ZnO by two methods - plasmaenhanced atomic layer deposition and vapor phase infiltration - is investigated. As ZnO is utilized in diverse applications such as UV-protection, gas sensors, or piezoelectrics, precise knowledge about the characteristics of the growth process is needed to obtain the desired properties for a specific application. Plasma-enhanced atomic layer deposition (PE-ALD) is a thin film technique which can deposit uniformal and conformal films with high thickness control at low temperatures. The presented studies show that PE-ALD is able to deposit ZnO with small amount of impurities as low as room temperature. Furthermore, by variation of the substrate temperature, ideal temperature regions for specific applications and the relationship between growth and resulting properties could be identified. In the beginning of the deposition, deviations from the ideal growth occur, which are identified as substrateenhanced island growth. The formation of crystallites is found to occur after this initial growth periode. The obtained knowledge about these growth characteristics is furthermore applied to piezoelectric devices. The piezoresponse of ZnO, sandwiched between electrodes, is hereby studied on both flexible and rigid substrates with a combination of macroscopic and scanning probe techniques. Vapor phase infiltration (VPI) is a technique for transforming polymers into hybrid organic/inorganic materials. It often uses the same precursors as ALD but instead of growing a thin film on a substrate, the polymer free volume is infiltrated with the precursors. In the thesis, the successfull infiltration of ZnO into polyisoprene is presented. Polyisoprene is an elastomeric polymer, a class of polymers which has not been widely studied as a substrate for VPI. The infiltration kinetics and the chemical mechanisms of this system are presented and it is shown that pre-heating of the polymer largely affects these due to changes in thickness and chemical structure. Concluding, the thesis gives fundamental insights into the growth characteristics for a future application of ZnO thin films or polymer/ZnO hybrids in diverse fields as well as a demonstration of ZnO in a piezoelectric device.
Model compounds for monitoring surface reactivity in the gas phase
Atomic Layer Deposition (ALD) is a cyclic process in which volatile precursors are reacted with a surface to generate a single layer of atoms or molecules and this process can be repeated to tune the thickness of these layers. Currently ALD is used in the manufacturing of silicon-based semiconductors, but the process faces reactivity issues that hinder its efficiency. A new set of precursors of the form X3SiCo(CO)4 have been proposed to fix these reactivity issues. In order to study the mechanistics of this process, analysis of the interaction between the X3SiCo(CO)4 compounds and the surface must be observed. Due to heterogeneity of the surface and the small number of atoms involved model systems can be a powerful tool to better understand the chemistry occurring at the surface. The model system chosen for this experiment is a compound called silsesquioxane that mimics the silicon surfaces reactivity, but also is available in the aqueous form. The experiment will be analyzed using electrospray ionization mass spectrometry (ESI-MS) coupled with a sample acquisition technique called pressurized sample infusion (PSI). These techniques were chosen because of their ability to handle highly air- and moisture-sensitive compounds as well as their ability to acquire data in real time. In order for mass spectrometry to be used, the precursors had to be charged and this was done by reacting the precursors with phosphine charged tags which generated charged analogues of the ALD precursors. These techniques were also used in a collaboration project to examine the reduction of bis(cyclopendadienyl)titanium(IV) dichloride (Cp2TiCl2) with manganese dust in dry THF with the manual addition of deoxygenated water. This reaction undergoes colour change from the initial red titanium species to the green reduced species and finally deep blue once the deoxygenated water is introduced to solution. ESI-MS was used at each of these colour changes to observe the reaction intermediates and help elucidate the reaction mechanism.
Low Temperature Area-Selective Atomic Layer Deposition of NiO, Ni and Pd for Next-Generation Nanomanufacturing
Nickel oxide and palladium are used within various device heterostructures for chemical sensing, solar cells, batteries, etc. There is increasing interest in realizing flexible, low-cost, wearable electronics to enable ubiquitous sensors, next-generation displays, and improved human-machine interfaces. A major hurdle for flexible technology is the development of low temperature fabrication processes for the integration of inorganic devices with polymeric substrates. Here we investigate area-selective atomic layer deposition of NiO performed at 100 °C using bis(N,N'-di-tert-butylacetamidinato)nickel(II) and water on SiO2 and polystyrene. NiO grows two dimensionally and without nucleation delay on oxide substrates but not on SiNx or polystyrene, which require surface treatments such as an Al2O3 buffer layer or O2 plasma treatment to promote NiO nucleation. Additionally, prepatterned sp2 carbon-rich resists inhibit the nucleation of NiO. This way, carbon-free NiO may be patterned. A NiO grid pattern is fabricated as a demonstration. 10 Additionally, thermal reduction of NiO to Ni was explored using H2 (50-300 mTorr) and thermally generated H-atoms (3×10-5 Torr chamber pressure). Due to the relatively high free surface energy of metals, Ni films undergo dewetting at elevated temperatures when solid-state transport is enabled. Reduction of NiO to Ni is demonstrated at 100 °C and below using atomic hydrogen, a temperature low enough to be compatible with organic substrate temperature constraints as well as to avoid significant dewetting. Finally, the area-selective atomic layer deposition of Pd by area-activation is studied. Thermal atomic layer deposition of Pd can only proceed at low temperatures on surfaces that can dissociate the coreactant, H2. Prepatterned Ni functions to catalyze the nucleation of Pd at 100 °C. H-atom reduction of NiO grown by atomic layer deposition can generate an atomically smooth Ni surface, which allows the growth of void-free Pd films. Finally, the area-selective atomic layer deposition of Pd on patterned Ni grid lines is explored
Group 11–14 Triazenides: Synthesis, characterization, and thermal evaluation for use in chemical vapor deposition
Abstract Chemical vapor deposition (CVD) and atomic layer deposition (ALD) are corner-stone techniques for depositing thin films in semi-conductor manufacturing. To deposit semiconductor grade materials, these techniques rely on high-performance precursors. This thesis covers synthesis, characterization, and evaluation of 1,3-dialkyltriazenides of group 11–14 metals as precursors for CVD and ALD. Triazenides had previously not been used as precursors for ALD, nor any other CVD process. The gallium and indium triazenides were used for ALD of indium- and gallium nitride and yielded materials of superior quality over other precursors. The success of these precursors sparked subsequent investigation into triazenides of zinc, and the group 11- and 14 metals. These triazenides showed high volatility and thermal stability making them highly interesting as CVD and ALD precursors.
Engineering inorganic nanostructured composites for boosting H2 and O2 evolution reactions
Hydrogen is considered a promising energy source with zero emission of CO2; it can provide higher energy density compared to other sources of energy. The amount at which H2 is produced, and the method of production need further improvement for the advancement of hydrogen energy technologies. Water electrolysis using renewable energy sources such as electrical, solar, and wind energy is one of the alternative technologies that can produce pure H2. However, water electrolysis itself is not an easy process, it requires a highly active catalyst capable of converting water into hydrogen, and oxygen.
This Ph.D. dissertation mainly focuses on developing efficient, robust, and low-cost catalysts for hydrogen evolution reaction (HER), oxygen evolution reaction (OER), and Oxygen reduction reaction (ORR). The work describes different strategies for improving the performance of the catalyst, such as creating nanocomposite, Nobel metal decoration, core-shell structures, hierarchical nanostructure, and cocatalyst and protective layers, which are vital for improving the efficiency of the catalyst. Consequently :
Nanocomposites composed of Ag2S nanoparticle, MoS2, and reduced graphene oxide (RGO) flake, with a 0D/2D/2D interface were synthesized. Ag2S nanoparticles were homogeneously distributed and embedded in a layer of semi-crystalline MoS2 nanosheets. The ternary catalyst results in a superior performance due to the intimate contact created by the 2D-2D interface (MoS2/RGO) and due to the uniformly grown Ag2S nanoparticles, which provides the ease of hydrogen adsorption by modulating the electronic properties, and exposure of highly rich active sites
Nobel metal decorated (Ag-decorated vertically aligned MoS2 nanoflakes) were developed and investigated for OER and ORR. Results of this work revealed that, due to the presence of silver, the catalyst shows more than 1.5 times an increase in the roughness-normalized rate of OER. Based on the rate constant values obtained during the ORR test, Ag-MoS2 proceeds through a mixed 4 electron and a 2 + 2 serial route reduction mechanism, suggesting that the presence of silver decreases the electron transfer number and increases the peroxide yield.
A core-shell structure of hydrous NiMoO4 micro rods conformally covered by Co3O4 nanoparticles was developed and employed as an OER catalyst, showing a remarkable catalytic activity towards OER with a record low overpotential of 120 mV at 10 mA/cm2. Here, the strong interactions between core (hydrated NiMoO4) and shell (Co3O4) help to tune the electronic properties by modifying the active sites densities of the surface.
A hierarchical nanostructure composed of NiMoO4 nanorods and MoS2 nanosheets was synthesized on interconnected nickel foam substrates. The as-prepared hierarchical structure exhibits excellent OER performance due to its numerous exposed active sites for adsorbing oxygen intermediates which are beneficial for promoting the enhancement of the OER catalytic performance
Cu2O photocathode protected by a very thin layer of TiO2 and an amorphous Vox were synthesized and used for HER, with aim of improving the photostability of Cu2O. Photooxidation of Cu2O nanowires are minimized by growing TiO2 protective layer and an amorphous VOx cocatalyst. After optimization of the overlayer and the cocatalyst, the photoelectrode exhibits a stable photocurrent density for an extended illumination time.
Besides, advanced characterization tools were used for tracking ORR reaction intermediates and OER active sites. RRDE, Operando Raman, and synchrotron-based photoemission spectroscopy analysis were utilized together with Post OER characterization tools to reveal the reason behind the higher catalytic activity of the catalyst.
In summary, the presented outcomes can significantly contribute to the fundamental insight towards improving the efficiency of HER, OER, and ORR catalyst, by offering a clear and in-depth understanding of the preparation and characterization of cheap and efficient catalysts.
Electronic and Self-healing Properties of Polymer-Inorganic Hybrids Enabled by Vapor Phase Infiltration
Enabling self-healing of materials is crucially important for saving resources and energy in numerous emerging applications. A plethora of recently published research works is dedicated to the development of strategies which allow for self-healing of materials, especially of those with certain technological importance. Given that most of the approaches are based on chemical processes, the vast majority of these works focus on the self-healing of organic materials, specifically polymers. At the same time, there is a growing demand for adapting such functionality to inorganic materials due to their importance in most developed electronics, including flexible electronics. The few existent examples of self-healing of inorganic materials rely on the incorporation of liquid healing agents, such as liquid metals or liquid precursors, into the devices. However, the development is in its infancy and further progress remains very challenging, mainly because of a lack of feasible healing agents and suitable ways to supply them to the damaged site.
In this thesis we have developed a concept for the self-healing of metal oxides, which is the most challenging type of material in this research area. This concept consists of growing metal oxide nanoparticles inside the bulk of halogenated polymers via vapor phase infiltration and their subsequent entropy-driven migration to externally induced defect sites, which eventually leads to the recovery of the defect. The hybrid material, i.e., the polymer matrix with dispersed NPs, can serve as a reservoir with healing agents for the repair of a cracked MeO film. The self-healing of inorganic materials and structures was realized also without liquid agents by making use of the mobility of inorganic NPs within polymers, as the spatial distribution of NPs can be tuned by means of harnessing both enthalpy and entropy.
Herein we present an expansion of the pool of self-healing materials to semiconductors such as indium, zinc, indium tin and zinc indium oxides, thereby allowing to increase the reliability and sustainability of future functional materials. We revealed that not only the morphology, but also the electrical properties of ITO can be largely restored upon healing. Such properties are of immediate interest for the further development of transparent flexible electrodes.
Atomic Layer Deposition of Two-Dimensional Metal Dichalcogenides
Two-dimensional (2D) materials rank among the most scientifically exciting materials of the early 21st century. Transition metal dichalcogenides (TMDCs) have emerged into the spotlight due to the semiconducting nature of many TMDCs, which is in contrast to the most actively studied 2D material, semimetallic graphene. Research on the basic properties of TMDCs has been very active and fruitful, resulting in unveiling of many new phenomena and properties. Furthermore, there is a strong drive to realize the technological potential of TMDCs. For use in practical applications, TMDCs need to be synthesized as uniform films of controlled thickness on large and complex substrates. In order to realize cost-effective industrial production, the synthesis needs to be done at low temperatures using methods that are highly controllable, scalable, and repeatable. Atomic layer deposition (ALD) is an advanced gas-phase thin film deposition technique capable of fulfilling the requirements of many demanding applications. ALD has already proven its industrial applicability in fields ranging from electroluminescent displays to microelectronics, photovoltaics, and corrosion protection. To realize the potential of ALD in the deposition of TMDCs, suitable ALD precursors possessing adequate reactivity, volatility, and thermal stability have to be identified and evaluated. In this thesis, 29 precursor candidates were tested for seven metals. Successful ALD processes were developed for five 2D sulfides: MoS2, SnS2, WS2, HfS2, and ZrS2. In addition, ALD processes were developed for oxides of molybdenum and tungsten. The oxides may be converted into the respective 2D sulfides. Furthermore, α-MoO3 is a 2D material by itself. The sulfide processes varied in terms of their growth behavior and morphology of the films. All of the films crystallized in 2D structures. In the case of SnS2 and WS2, crystallization required mild post-deposition annealing, which preserves the smooth morphology of the as-deposited amorphous films and gives an additional degree of freedom in processing. Particular attention was paid to the role of the substrate in the growth of TMDCs in tuning the film growth, morphology, and crystallinity. HfS2, MoS2, SnS2, and ZrS2 films were observed to grow in a van der Waals epitaxial manner on mica, which is a promising approach to achieve high film quality under mild conditions. Once the deposition processes are developed, the produced films should be evaluated for the target applications. A major challenge is to improve the performance of large-area TMDC films grown under application-relevant conditions up to the level of TMDC flakes that have been manually exfoliated from bulk crystals. The possible applications of ALD TMDCs are comprehensively reviewed in the literature part of the thesis. In the experimental part, results on photodetector (HfS2, SnS2, and ZrS2), field-effect transistor (SnS2), and hydrogen gas sensor (MoOx) devices are shown. It is anticipated that the processes developed in this thesis can be used also for other applications. For example, the rough MoS2 and disordered WS2 films should be promising for energy storage and conversion applications.
Atomic layer deposition derived routes for the synthesis of nanostructured materials
Atomic Layer Deposition (ALD) is a promising method to deposit thin films on 3D−substrates without compromising high uniformity and conformality. In ALD, the substrate is repeatedly exposed to a sequence of reactive gases. Between each gas exposure, a pump/purge step is implemented to reach very low pressure in the ALD chamber (typically in the order of 10−6 mbar). The gases will react with the available surface groups of the substrate, adding atomic amounts of material to the substrate. A distinct feature that sets ALD superior to other methods is its self-limiting character. This means, when all the surface groups have been reacted with the introduced gas, the reaction stops. The high conformality and uniformity of ALD are benefited from its self-limiting character. Another gas exposure is followed after the pump/purge step to refresh the surface before the growth can continue. One ALD cycle will thus consist of a loop of alternated exposures of the two reactive gases. Often, the reactant in the first half cycle is called precursor, which is the source of metal. The reactant in the second half cycle is called the co−reactant, which assists the transformation of the precursor adsorbed on the substrate into the target material. The ALD cycles can be repeated until the desired thickness of the material has been achieved. Thanks to these unique features, ALD finds a lot of commercial applications including microelectronics, photovoltaics, and batteries. It is possible to deposit a wide variety of materials, including oxides, nitrides, sulphides, phosphates, and (noble) metals via different ALD chemistries. The first part of this thesis deals with the development of a novel ALD chemistry for deposition of ruthenium dioxide (RuO2) which is an interesting material for several applications, including (electro)catalysis and microelectronics. A new thermal ALD process for RuO2 deposition was developed and its ALD characteristics were determined. The process uti[1]lizes ruthenium tetroxide (RuO4) as the precursor and alcohols as a (mild) reductant to deposit RuO2. The deposition was feasible at temperatures as low as 60 ◦C and had a temperature window from 60−120 ◦C. The growth per cycle (GPC) of the process can be tuned by changing the alcohol counterpart. For instance, the use of methanol resulted in a GPC of 1 Å/cycle, ethanol in 1.5 Å/cycle, while in the case of 1−propanol and 2−propanol it was around 2 Å/cycle. The films were as−deposited amorphous from lab−based XRD. An anneal in helium or in air transformed the films into crystalline rutile RuO2 around 420 ◦C. The process also allowed for the deposition of smooth and conductive RuO2 films. Insights into the reaction mechanism were obtained by using several in situ techniques including in situ Fourier transform infrared spectroscopy (FTIR), mass spectrometry, and in vacuo X−ray photoelectron spectroscopy (XPS). Hence, we put forward the following mechanism. During the alcohol-containing pulse, the top RuO2 layer is partially reduced to RuOx (x<2), and consequently the alcohol is oxidized on the RuO2 surface into CO2 and H2O. The alcohol pulse also leaves carbon monoxide (CO) residues on the surface. During the RuO4 pulse two reactions occur: 1) oxidative removal of CO to CO2, 2) surface oxidation back to RuO2. In this reaction additional RuO2 is deposited on the surface. As discussed before, ALD offers conformal coatings on the substrate, however, for certain applications including the creation of nanostructures, (nanoparticles, nano lines etc.) limiting ALD growth in the lateral direction is very important. In this aspect, we show the potential of area−selective atomic layer deposition (AS−ALD) to derive nanostructures in a bottom[1]up fashion. Area-selective deposition takes place during the initial ALD cycles if an ALD process induces immediate growth on the surface of one particular material while there is a delay before the growth commences on the surfaces of other materials that are present on the same sample. This results in the formation of nanostructures that resemble the pattern of the growth surface. In this work, area−selective ALD of RuO2 is demonstrated using the ALD process consisting of RuO4 and alcohols as discussed before. Selective RuO2 deposition was achieved on SiO2 with inhibition on poly methyl methacrylate (PMMA). There was no deposition on PMMA blanket films even up to 200 ALD cycles, resulting in around 25 nm of selective RuO2 deposition on SiO2. Different parameters affecting the selectivity of the process were studied, including polymer thickness and deposition temperature during ALD. The feasibility of selective deposition with other co-reactants such as ethanol and iso-propanol was investigated, and we found that the growth per cycle can be increased by using a higher chain alcohol without compromising the selectivity. Other polymer layers were also studied as potential inhibition layers for AS−ALD of RuO2. Polymers with C=O functional groups effectively inhibit RuO2 growth. The developed area selective method was demonstrated by selectively depositing RuO2 on patterned SiO2/PMMA samples, followed by PMMA removal, resulting in RuO2 nanopatterns on the surface as demonstrated by transmission electron microscopy (TEM), and scanning electron microscopy with energy dispersive X−ray spectroscopy (SEM/EDX). Furthermore, we demonstrate sequential infiltration synthesis (SIS), an[1]other ALD−derived method that is quite promising for synthesizing inor ganic nanopatterns. This technique is based on the block selective infiltra[1]tion of ALD precursors and reactants to one of the blocks of a di−block copolymer (di−BCP) template. This results in inorganic material growth inside one of the domains of the di-BCP. The polymer template can be re[1]moved by appropriate post-treatments to generate the desired nanopattern. In this work, Ru and RuO2 nanostructures are prepared by SIS. Using a self assembled polystyrene−block−polymethylmethacrylate (PS−b−PMMA) template, Ru and RuO2 nanostructures resembling the PS domain have been synthesized. RuO4 and H2 gas were used as reactants for Ru SIS and RuO4 and methanol for RuO2 SIS. Selective and strong interaction of RuO4 molecules with PS domains has been achieved, without affecting the PMMA domains. The aromatic C=C and C-H bonds present in the PS domain were consumed as a result of RuO4 infiltration. Density functional theory calculations also supported the favorable interaction with PS and a plausible mechanism for Ru infiltration was put forward. A single SIS cycle was found to considerably enhance the contrast of the PS domain in the template as found from morphological assessments. Finally, infiltrated PS−b−PMMA was subjected to an H2 plasma treatment to remove the organic template and to generate Ru nanopatterns. The crystalline nature of the samples was confirmed by grazing incidence wide angle X−ray scattering measurements and the samples after plasma showed a superior crystallinity to the as−infiltrated samples. Finally, we show a novel selective decomposition strategy to obtain BMNPs, exemplified for Pt-Sn BMNPs. Monometallic nanoparticles with ALD are typically obtained by exploiting the island growth mode during the initial stages of metal ALD growth. In island growth, the deposited material tends to settle on the grown material, resulting in island like particles. With subsequent ALD cycles, the particles grow big enough to coalesce, resulting in a closed or continuous metal layer. Therefore, one can limit the number of ALD cycles before a closed layer is formed if the goal is to deposit metal nanoparticles. However, it is more challenging to deposit bimetallic nanoparticles and regulate their composition using ALD.In this thesis, Pt-Sn bimetallic nanoparticles (BMNPs) are prepared by the selective doping of Pt NPs with Sn. This is based on the selective de[1]composition of tetrakis(dimethylamino)tin (TDMASn), a Sn ALD precursor on Pt. There was no decomposition observed on other substrates such as SiO2, Al2O3 and TiN. Although the selective decomposition on Pt resulted in Pt-Sn BMNPs, the morphology revealed significant coarsening after BMNP formation. The original size of the Pt NPs was preserved by the introduction of an extra H2 pulse after each TDMASn pulse, resulting in a cyclic TDMASn-H2 process. The differences between the TDMASn only and TDAMSn-H2 process were investigated using in situ characterizations. The H2 pulse performs a dual role in the process: removing the NCH3CH3 ligands from the TDMASn precursor on the Pt surface by the fromation of volatile NHCH3CH3 and removing superflous Sn from the Pt surface. The Sn uptake showed saturation as a function of TDMASn-H2 cycles, and the Sn content in the BMNPs was tuned by changing the substrate temperature. The formation of Pt-Sn BMNPs using the TDMASn-H2 process was also shown on high surface area SiO2 supports. In summary, creating nanostructures by ALD requires limiting the lateral growth of the ALD process. There are several ALD−related techniques that can be exploited for the synthesis of such structures. In the framework of this thesis, the potential of three different routes such as selective deposition, selective infiltration, and selective decomposition, is exploited for the tailored synthesis of nanostructured materials
The Impact of Interstitial Air Pressure on Sand Acoustic Emissions in the Context of Mars Exploration
Desert sand acoustic emissions are produced when a “sonic sand” is sheared locally or by a natural dune slipface avalanche, resulting in a brassy sound between 50 and 400 Hz. This type of sediment exhibits particular granulometric, shape and surface characteristics, due to the grains’ erosion and transport history, and emits sounds when the sheared grain layer vibrates in a synchronized manner, much like the membrane of a speaker. Recording such sand acoustic emissions on Mars (and perhaps other planetary environments) using rover microphones could thus become a new form of observable for scientists to estimate the surface sediment’s characteristics and history from a distance, but also the granular flow dynamics taking place. To determine whether this approach could be viable in the future, it is essential to evaluate how the Martian environment may affect sand acoustic emissions differently than on Earth. After showing that the muted Martian soundscape would likely allow rovers to detect such signals from a few tens of meters, the present thesis studies the impact of the interstitial air pressure within the sand bed on the sound emission mechanism of such sonic desert sands.
In this project, silent and sonic desert sand shear flows are induced under a range of pressure levels, from terrestrial ambient pressure to Mars-like pressure, within two separate, manually operated vacuum chamber setups: a smaller chamber shaken to create the sounds, and another longer chamber that better replicates avalanche-like sand flows. The motion applied and sound produced are measured using an accelerometer and a microphone inside the chamber. Metrics in the time and frequency domains are defined to analyse the changes in sound energy, amplitude, and frequency components produced at different pressure levels. Firstly, the silent sand tests are used to establish how the air pressure level within the experimental setup affects the regular sound of sheared sand (i.e. grains impacting one another) and more generally the sound emission of “normal” sounds, whose emission mechanisms do not depend on grain packing and synchronized motion. Then, a simplified theoretical model of how the sound pressure level (SPL) of a sound evolves with decreasing acoustic impedance, is derived and validated using the silent sand measurements performed. Finally, the sonic sand measurements are compared to the SPL model and silent sand measurement results, which are used as a baseline for nominal sound production behavior, to evaluate how the interstitial air pressure affects the amplitude and signal energy of the sheared sonic sand emissions. Furthermore, differences in the sand acoustic emissions’ frequency spectra and time duration across pressure levels provide information about the possible physical changes occurring in the granular flow dynamics of the sheared sonic sand.
In both experiments, the dominant frequency very closely follows the trend of the motion metrics used, as described in the literature, and remains very consistent across pressure levels. This suggests that the maximum sheared sonic sand layer thickness is independent of the interstitial air pressure. Then, the sonic sand emissions see an increase in the sound amplitude and signal energy related metrics from ambient pressure to 413.25 mbar, unlike the gradual decrease predicted by the SPL model and the trend of silent sand measurements with decreasing pressure. Below 413.25 mbar, the results suggest a stabilized behavior, with the acoustic metrics of the emissions following the model. Furthermore, in the avalanche-like emissions, a new frequency component slightly higher than the dominant frequency emerges as the chamber pressure decreases. These observations are evidenced in the time-domain, where the sand acoustic emissions seem to initiate earlier in the granular flow at 413.25 mbar and below, resulting in greater acoustic pressure levels being produced, compared to those at terrestrial pressure. It is hypothesized that more sheared sonic sand grains synchronize at 413.25 mbar and below (compared to terrestrial air pressure), and thus increase the amplitude of the sound wave produced. For avalanche-like flows, the new frequency component that appears with decreasing pressure level seems to suggest that the minimum sheared layer thickness threshold required to produce an emission is lowered at lower pressure, which leads to a higher frequency produced initially until the full layer forms, ultimately decreasing the frequency. Further research is required to confirm these preliminary findings and theories.
Spatial molecular layer deposition of hybrid films - Challenges and opportunities for upscaling
Thin films are at the core of a variety of applications. In that, hybrid films are unique as they combine the properties of their inorganic and organic constituents in the same film. To synthesize thin, conformal and uniform hybrid films with controlled composition, molecular layer deposition (MLD) is a familiar and accomplished technique. The general aim of this dissertation is to investigate routes to realize high-throughput, reproducible processing of hybrid films using MLD where the following chapter serves to lay the foundation and discuss the outline. Firstly, the chapter introduces the technique of molecular layer deposition (MLD) as a part of the well-established atomic layer deposition (ALD) and chemical vapor deposition (CVD) family. Further introduced is an ALD processing scheme called spatial ALD that can be used for high throughput MLD. Lastly, few challenges and research questions related to the upscaling of hybrid MLD using spatial MLD that this dissertation aims to answer are laid out.
Patterned ALD sidewall metallization on CMOS MEMS and applications
In the trend of Internet of Things (IoT), technologies that integrate CMOS (complementary metal-oxide-semiconductor) electronics with MEMS (microelectromechanical systems) exhibit a promising way to fulfill ever smaller, more power-efficient, and more customized and intelligent devices through system integration and miniaturization. To enable the nextgeneration micro-sensors and other micro-devices, micromechanical structures made from the CMOS back-end-of-line dielectric and metal layers provide for low-cost monolithic integration of MEMS with circuits. One issue with this CMOS MEMS technology is the dielectric sidewalls on the released structures and the resulting charging phenomena that degrade the performance. The dielectric sidewalls also prevent the electrical conduction under the mechanical forces after the MEMS structure is released. To solve these issues, this work develops a novel CMOS MEMS postprocessing technique by integrating a selective atomic layer deposition (ALD) coating over the microstructural sidewalls of interest. A conductive ALD layer, such as Pt, is applied to the capacitor sidewalls to eliminate the dielectric charging phenomenon. Moreover, CMOS MEMS metal-metal contact switch is demonstrated by coating ALD metal on contact sidewalls. This work successfully demonstrates the implementation of the ALD sidewall patterning technique and validation through multiple CMOS MEMS devices and applications, including resonator oscillators, switches, and accelerometers. A generalized lift-off-based ALD sidewall patterning process is implemented, which can support the high-aspect-ratio MEMS structure (at least > 10:1). The process is able to coat a conformal ALD film on the selected sidewalls of interest without causing a short circuit. A conductive ALD film is patterned on the capacitor sidewalls of a resonator oscillator to eliminate dielectric charging phenomena that cause the resonant frequency drift. TiO2-coated and Pt-coated devices are fabricated, measured, and compared with the uncoated counterparts. The charging time constant is reduced by over three orders of magnitude. Without the drift from charging, the instability at room temperature of 1.3 ppm is demonstrated computed from Allan deviation analysis at the averaging time of 300 s. Benefiting from the ALD sidewall patterning process, a lateral metal-metal contact switch is implemented in CMOS MEMS by patterning Pt ALD metal on the sidewalls and interconnecting to metal layers on the structural area of the contact. The lateral motional configuration allows the design of different tips and flexural springs as compliant blocking VI contacts with an intent to reduce the contact resistance. The results show that the lateral switches with a spring contact design provide the capability to lower the overall contact resistance. In this thesis, we develop a generalized ALD sidewall patterning process to eliminate the dielectric charging effect, explore the lateral ohmic contact switch, and study the benefits provided in this post-processing. This technique opens a way in CMOS MEMS for higher performance and wider application by modifying its dielectric sidewalls by coating with a conductive ALD film.
Nanoscale Hafnium Oxide Passivation for Photovoltaic and Electronic Devices
This thesis presents a collection of work investigating the application of hafnium oxide (HfO2) thin films as both wet-chemical and surface-state passivation layers for photovoltaic (PV) and electronic devices. Surface-state passivation layers are an essential aspect of silicon (Si) based PV devices, preventing carrier recombination that would otherwise occur for direct metal-Si contacts; thus increasing conversion efficiency. Such layers – often dielectric thin films – can either be used as ‘passivation layers’ whereby the films are regionally etched to allow direct metal-Si contact, as in the case of Passivated Emitter and Rear Contact (PERC) cells, or ‘passivation interlayers’ where the dielectric is kept in place between the metal and Si in a passivating contact structure, with the Tunnel Oxide Passivated Contact (TOPCon) cell.
HfO2 is shown to have excellent potential as a passivation layer, producing surface recombination velocities (SRVs) <1 cm/s with just 2.5 nm of material, which is competitive with current commercially used dielectric passivation layers. However, the conflicting annealing temperature dependence of passivation and conductance suggests that the use of HfO2 as a passivating interlayer is limited. A novel form of passivating contact structure is introduced, that utilises dielectric stacks with HfO2, which could provide a low-temperature alternative to the current silicon dioxide (SiOx)/poly-Si passivating contact structure used in TOPCon.
This novel structure relies upon the unique etching characteristics of HfO2 when combined with an aluminium oxide (Al2O3) layer, which results in pinhole formation. HfO2 is found to be highly resistant to HF etching when crystallised, but etches rapidly whilst in an amorphous state. This varying etch resistance could potentially provide a route to wafer patterning, through a combination of laser annealing and a simple HF dip. This technique is more easily scaled-up for industrial application than existing photolithography processes. This strong etch resistance suggests great potential for HfO2 thin films to be utilised as protective barrier layers in complex device fabrication for both electronic and photovoltaic applications
Innovative Approaches for Light-Emitting Electrochemical Cells
In the last two decades, light-emitting diodes (LEDs) and organic light-emitting diodes (OLEDs) have driven the development of lighting technology and systems in terms of efficiency, performance and new applications. The market for these technologies is expected to keep rising in the next decades as a result of the large energy and climate crisis that our modern society is facing. However, the possibilities of integration of LED sources are very limited, because OLEDs rely on an expensive fabrication process, consisting of multiple low-pressure and high-temperature sequential layers. Light-emitting electrochemical cells (LECs) are another class of thin film light-emitting devices based on the same type of organic semiconductors as those used in OLEDs but with a fundamentally different working mechanism. The simultaneous presence of electronic and ionic charge carriers makes LECs independent of the work function of the electrodes and can consist, in their simplest form, in a single active layer sandwiched between two electrodes. Thanks to these properties, LECs truly represent a promising alternative as cost-effective sources for general lighting applications. In this thesis, various novelties are introduced in LEC devices and in their fabrication such as a new ionic transporting polymer, new emitters, and finally the use of novel characterization methods new to the field of LECs, that give important insight in the functioning and shortcomings of these devices. In this Thesis, we demonstrate the introduction of a new ionic transporting polymer for polymer LECs. The concentration of the ionic transporting polymer and salt were optimized allowing to obtain state-of-the-art devices with long lifetime and brightness (over 1600 operational hours above 300 cd/m2). A new characterization tool was also used to probe the photoluminescence signal under electrical bias of a device. Thanks to this setup, it was possible to link the photoluminescence decay with the different phases of the turn-on and the recovery after turn-off. Secondly, in the field of semitransparent optoelectronics, we also developed efficient semitransparent LECs with a unique SnO2/ITO-based top cathode fabricated with atomic layer deposition and pulsed laser deposition techniques. The high transparency of the cathode resulted in a peak transmission of 82% corresponding at the electroluminescence peak (563 nm). Interestignly, the two sides of the devices show a different luminance response to the electrical bias. The down side (anode side) shows higher luminance and longer lifetime than the up side (cathode side). We concluded that few possible reasons of this behavior can be associated with the different refractive indices of the substrate/anode and cathode, internal reflections and electroluminescence quenching. To prove this, photoluminescence measurements were done by irradiating either the down or up sides. The results indicate that the photoluminescence intensity is lower when measured exciting from the top side, suggesting that anode and cathode quench the photoluminescence by non-radiative recombination in different levels and that the additional damage might be caused by the cathode deposition techniques. Finally, a series of copper(I) and platinum(II) complexes are used into working LECs. New emitters for light-emitting devices are necessary in order to mitigate the high costs of the most common iridium(III) compounds. In the last few years, Cu(I) complexes have rapidly grown in interest inside the LEC field showing fast progresses, on the other hand, Pt(II) complexes have only found application in LECs only very recently. Here, first we focus on how different anions affects copper(I)-LECs and second, on the fine-tuning of the ligands to achieve for the first time blue/green electroluminescence from platinum(II)-LECs. In summary, supported by comprehensive electrical device characterization and photoluminescence studies, this work demonstrates the applicability of these novelties to LECs and more in general to solid-state light-emitting devices.
Fluorescence enhancement in the vicinity of metallic nanostructures
The aim of this study is to advance the technique of fluorescent assays by using metallic nanostructures, which can enhance the fluorescence of molecules placed at nanometric distances. Enhancing fluorescence signals while keeping a good signal-to-noise ratio is very important for detection of low amounts of analytes in diagnosis of infectious diseases and cancer cells; and in monitoring of healthy, food and environment. For reproducibility reasons, a choice was made to work with structures constructed by electron-beam lithography in conjunction with atomic layer deposition and thermal evaporation. The structures consisted of two-dimensional periodic arrays of silver nanocylinders and dimers with and without an underlying thin silver layer. The reported investigations comprised three parts: fluorescence bead assays for RNA detection, a study of the optical/plasmonic properties of the nanostructures, and fluorescence experiments on these nanostructures. Before entering in the plasmonics field, we explored a fluorescence-based technique for detection of labelled RNA of a specific pathogen using microspheres ow cytometry. We used a 2100 Bioanalyzer (Agilent Technologies), a commercially available desktop lab-on-a-chip ow cytometer. We demonstrated the detection down to 125 ng of RNA, 16 times less than previously reported. Subsequently, we studied the plasmonic properties of specific electron-beam fabricated nanostructures, and to this aim we examined the dispersion relations of nanoscale planar multilayer metallic-dielectric films. For the first time, to our knowledge, it was obtained a solution for an IIMI (insulator-insulator-metal-insulator) configuration, using metal permittivity given by the lossless Drude's model as well as tabulated in the literature. This IIMI geometry is related to the fabricated nanostructures with an underlying silver layer. We showed that the studied structures and excitation can match the wave vectors required for excitation of propagating surface plasmons on the planar metal layer. We also showed that an extraordinary transmission achieved for the nanoparticles over that metal layer is due to the periodic array, but it cannot be attributed to propagating surface plasmons. Further, a thorough study of the optical/plasmonic properties on the nanostructures was performed by finite element method (FEM) using the software COMSOL Multiphysics 3.5a with the RF module. We found that clear dipolar and quadrupolar resonant modes of localised surface plasmons were excited on the nanoparticles. These modes can be tuned by controlling some parameters, such as nanoparticles-metal layer thickness, refractive index of dielectric layer, the thickness of a cap dielectric layer and the cylinder diameter. The structure can also be applied in SPR sensing based on wavelength interrogation. The near-_eld of the metals enhances the second power of the electric _eld averaged over the top surface of the structure, where a fluorescence assay can be performed. The presence of the underlying silver layer red shifts the resonances and provides further enhancement to the squared electric _eld. The highest enhancement was achieved by a dimer in longitudinal polarisation. The factor was about 21.8 times higher than the one obtained by a simple dielectric substrate. The fluorescence experiments were carried out on 55 to 60nm layers of polyvinyl alcohol (PVA) embedded with fluorochromes over the nanostructures. Fluorescence enhancement of up to 30.8 times, compared to bare dielectric substrate, was achieved on experiments with a homogeneous silver layer without nanoparticles. Most experiments with the nanocylinders over a planar silver layer showed reduced enhancement compared to structure with just the silver layer. This can be explained by modifications in the non-radiative routes, quenching the fluorescence. In conclusion, we investigated the properties of a periodic array of silver cylinders and dimers, and the effects of an underlying thin silver layer. We showed how to tune the surface plasmon resonances by varying material and geometric parameters. The enhanced electric near-field provided by these structures can be applied in surface-enhanced fluorescence. Experiments showed fluorescence enhancement factors up to 20 times. With further numerical studies of electric field and modifications of radiative and non-radiative decay routes, it is possible to offer a complete description of fluorescence enhancement and to optimise it.
Enhancing electronic materials by chemical treatments and nanoscale dielectrics
This thesis presents a series of experiments into improved surface passivation of monocrystalline silicon, with a focus on chemical treatments and thin-film growth. A series of studies have been designed and performed for both passivation approaches.
Superacid chemical treatments offer excellent passivation of silicon (and of other electronic materials such as transition metal dichalcogenides - TMDCs), and the factors contributing to this are explored herein. A multi-material study is conducted into the behaviour of the superacid bis(trifluoromethanesulfonyl)imide (TFSA), using species with key chemical substitutions to assess the impact of functionality on passivation. The best silicon passivation is achieved by chemical treatments which introduce charge to the surface and those chemicals with CF3SO2 functionality, although an alternative mechanism for TMDCs must apply, as the trends observed with silicon are not consistent with those observed for TMDCs.
Superacid treatments can also be used to identify and diagnose degradation in silicon through re-passivation. The optimisation of sample processing for re-passivation is discussed, and subsequently three examples of re-passivation studies are presented. A particular focus is paid to temperature-induced degradation of Si/HfO2 and Si/Al2O3, along an example of muon-induced degradation.
The latter half of this thesis focuses on silicon passivation via thin films. Ultra-thin SiO2, Al2O3 and HfO2 films are developed, with HfO2 appearing a particularly promising ultra-thin passivation layer due to its passivation quality and negative fixed charge. Importantly, at nanoscale thicknesses, HfO2 outperforms Al2O3, suggesting it is a promising alternative material for passivating interlayers of the kind which are needed for carrier selective contacts for solar cells.
Subsequently, two means to improve the passivation quality of ultra-thin HfO2 are identified, namely the use of capping layers and chemical treatments to form chemically-enhanced passivating stacks. The improved passivation is found to be temporally stable, and resistant to further solution and thermal processing.
Atomic Layer Deposition of thin film conductors for Flexible Electronics
Flexible electronic circuits require thin conductive layers to act as contacts and interconnections. When using polymeric substrates, these layers must be deposited by low-temperature processes, which are essential to maintain the substrate’s original properties. With the purpose of achieving low resistivity and high confor-mality to polyimide step structures, thin films consisting of titanium nitride (TiN) and aluminium-doped zinc oxide (AZO) were grown by plasma enhanced atomic layer deposition (PEALD), and thermal atomic layer deposition (ALD) respectively. The optimized process conditions included temperature, plasma composition, and duration for the TiN, and doping concentration for the AZO. The precursors/co-reactants used were tetrakis(dimethylamino)titanium (IV), Ti[N(CH3)2]4 and N2 or H2/N2 plasma for the TiN, and diethyl-zinc, Zn(C2H5)2 and water for the ZnO, doped with cycles of trimethyl-aluminium, Al(CH3)3 and water for the AZO. The TiN depositions were performed at Tyndall National Institute, while the AZO was produced at CENIMAT.
The samples were characterized by Hall effect measurements, profilometry, X-ray photoelectron spec-troscopy, X-ray diffraction, electron dispersive spectroscopy, transmission and scanning electron microscopy, and Raman spectroscopy. The best resistivities obtained were 1.67×10-3 Ω.cm for an AZO sample deposited at 180 ºC, with 1.94% atomic Al, and 3.07×10-3 Ω.cm for a TiN film produced at 300 ºC, with a 20 s H2/N2 plasma. TiN and AZO films grown on patterned polyimide over glass step structures at 250 ºC and 150/180 ºC respectively exhibited above 90% conformality, opening the possibility of their application in polymeric flexible electronic devices.
Treatments to control the optical, electronic, and structural properties of monolayer MoS2 films
Molybdenum disulfide (MoS2) has emerged as a semiconducting alternative to graphene for nanoscale optoelectronics, exhibiting novel optical and electronic properties at single-layer thickness. The scalable integration of monolayer MoS2 (1L MoS2) in mass-produced devices requires large-area monolayer films, typically grown via chemical vapour deposition (CVD). Despite favourable photoluminescence, the emission efficiency from untreated 1L MoS2 is poor, limiting its practical optoelectronic suitability. Moreover, the realisation of MoS2-based field-effect transistors demands the deposition of high dielectric constant (high-κ) materials. Growth of uniform high-κ layers on 1L MoS2 via traditional thermal atomic layer deposition (ALD) is challenging, and the dielectric growth characteristics on CVD-1L MoS2 are not well understood.
Here, the characterisation and treatment of commercially available CVD-grown 1L MoS2 films are investigated. Spatial variability in the structural and optical properties of CVD-1L MoS2 is revealed, and a robust characterisation process for assessment of treatment-induced modifications is developed. Two general treatments of 1L MoS2 are explored and are found to have opposing effects on the optical performance: immersion in the superacid bis(trifluoromethanesulfonyl)amide (TFSA) and ALD of either aluminium oxide (Al2O3) or hafnium dioxide (HfO2) films via water (H2O) co-reactant. Tuneability of the optical properties of CVD-1L MoS2 is demonstrated via selection of the applied treatment.
Alternative co-reactants for ALD of high-κ dielectrics on CVD-1L MoS2, namely oxygen (O2) plasma and ozone (O3), are explored, and the impacts on MoS2 are evaluated. Plasma-enhanced ALD (PEALD) with O2 plasma is found to oxidise MoS2 to MoO3, but successful growth of HfO2 via O3-based ALD is demonstrated. The nucleation and growth behaviours of Al2O3 and HfO2 films grown on CVD-1L MoS2 via H2O-based thermal ALD are also studied.
This thesis highlights various external treatments that can modify the optical, electronic, and structural properties of CVD-1L MoS2 films for optoelectronic applications
Thin-Film Transistors and Circuits from Solution Processing and ALD and Their Integration into Sensor Devices
This doctoral thesis belongs to the field of electrical engineering, materials science and nanotechnology, with a focus on thin-film deposition and semiconductor device fabrication. The work centers on the development, optimization, and application of atomic layer deposition (ALD) processes for hafnium dioxide (HfO2) as a high-k gate dielectric in indium oxide (In2O3)-based thin-film transistors (TFTs). HfO2 was selected for its high permittivity, thermal stability, and compatibility with low-temperature processing, making it well-suited for emerging applications in flexible and transparent electronics.
The research includes three main components: (i) precursor selection and ALD recipe development for HfO2 deposition, (ii) integration of the optimized dielectric into In2O3 TFTs fabricated on both rigid and flexible substrates, and (iii) demonstration of area-selective ALD (ASALD) using Kapton tape masking to enable additive patterning without conventional lithography. Extensive material characterization was performed using spectroscopic ellipsometry, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM) to evaluate film thickness, composition, and surface morphology. Electrical characterization of the TFTs included transfer and output measurements, revealing consistent device performance with subthreshold swings as low as ~140 mV/dec and on/off ratios exceeding 105, performance metrics that approach the upper range reported for solutionprocessed In₂O₃ devices using comparable fabrication approaches.
A hybrid ALD process was systematically developed to improve HfO2 film quality at substrate temperatures below 150 °C, addressing key challenges in process conformality and interface quality. The incorporation of these optimized dielectrics into In2O3 TFTs resulted in enhanced switching behavior and reduced hysteresis, particularly on flexible polyimide substrates. Furthermore, the ASALD technique was employed to fabricate patterned dielectric with micrometer-scale resolution.
As a functional demonstration of the developed materials and processes, a novel inverter circuit was designed by integrating an ALD-based In₂O₃ TFT with a temperature-sensitive resistor. This circuit was combined with a printed energy storage module and an irreversible optical indicator to create a fully thin-film, CMOS-chip-free temperature sensor. The device provides a permanent visual output upon crossing a critical thermal threshold, highlighting a rare example of a monolithically integrated, selfpowered, disposable electronic label.
The findings demonstrate the viability of thermal ALD for high-performance oxide TFTs and the potential of ASALD as a lithography-free patterning technique for large-area, flexible electronics. This work contributes to the advancement of sustainable and scalable fabrication methods for nextgeneration electronic systems.
